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To investigate the effect of grinding speed on the surface/subsurface damage of monocrystalline silicon grinding, experiments of grinding monocrystalline silicon wafers with different grinding speeds under the condition of equal abrasive cutting depth were designed based on the workpiece rotation method. The surface morphology, roughness, surface cracks, deformations, and residual stresses after machining were analyzed through comparative experiments, and the reasons for the effect of different machining speeds on the number of cracks and depth of subsurface damage were analyzed in combination with molecular dynamics simulation models. The results indicated that with the increase in grinding speed, the surface quality gradually becomes better. Furthermore, when the grinding speed is 2399 rpm, the surface roughness Ra value formed by Nos. 600 and 5000 grinding wheels is reduced by 22.5% and 31.2%, respectively, compared with 239 rpm. Besides, when grinding with the No. 600 grinding wheel, the higher the grinding speed, the fewer the number of subsurface cracks and the smaller the crack depth. Besides, when the grinding speed is 2399 rpm, the number of cracks is reduced by about 50%, and the depth of cracks is reduced by about 25% compared with 239 rpm. Moreover, when grinding with the No. 5000 grinding wheel, the deformation and residual stress of the silicon wafer gradually decrease with the increase in grinding speed. The deformation formed at a grinding speed of 2399 rpm is about 44% lower than that at 239 rpm. With the increase in grinding speed, the number of cracks, deformation, and residual stress of silicon wafer are reduced. Moreover, the increase in grinding speed will help reduce the damage degree of the crystal structure and the thickness of the damage layer of the silicon wafer, thus improving the quality of the grinding surface.

Disc brake performance is an important guarantee for the safe operation of high-speed trains. Brake pad fastener snap rings may fail during train braking, causing the friction body to fall off, which is a serious threat to the safety of train operation. This article establishes a finite element model of brake pads/discs taking into account the thermal-mechanical coupling field in the braking process. The temperature distribution of the brake disc surface, the displacement and stress results of the snap rings at different positions are investigated. The results show that the temperature of the brake disc rises and then falls during braking, and the surface temperature of the brake disc is spread in the form of an annular band. The highest displacement and stress variations are found in the snap ring group around the speed entrance area and the inner side of the brake pad. In the x and z directions, the average displacement changes are 0.1967 and 0.1233 mm, respectively. The average changes in contact stress and internal stress are 9.8 and 15.5 MPa. The results of the service behaviour of the snap ring provide a basis for the study of snap ring failure.

Abstract Background Exposure to extreme cold or heat temperature is one leading cause of weather-associated mortality and morbidity in animals. Emerging studies demonstrate that the microbiota residing in guts act as an integral factor required to modulate host tolerance to cold or heat exposure, but common and unique patterns of animal-temperature associations between cold and heat have not been simultaneously examined. Therefore, we attempted to investigate the roles of gut microbiota in modulating tolerance to cold or heat exposure in mice. Results The results showed that both cold and heat acutely change the body temperature of mice, but mice efficiently maintain their body temperature at conditions of chronic extreme temperatures. Mice adapt to extreme temperatures by adjusting body weight gain, food intake and energy harvest. Fascinatingly, 16 S rRNA sequencing shows that extreme temperatures result in a differential shift in the gut microbiota. Moreover, transplantation of the extreme-temperature microbiota is sufficient to enhance host tolerance to cold and heat, respectively. Metagenomic sequencing shows that the microbiota assists their hosts in resisting extreme temperatures through regulating the host insulin pathway. Conclusions Our findings highlight that the microbiota is a key factor orchestrating the overall energy homeostasis under extreme temperatures, providing an insight into the interaction and coevolution of hosts and gut microbiota.

Host-microbe interactions are virtually bidirectional, but how the host affects their microbiome is poorly understood. Here, we report that the host is a critical modulator to regulate the lifestyle switch and pathogenicity heterogeneity of the opportunistic pathogens Serratia marcescens utilizing the Drosophila and bacterium model system. First, we find that Drosophila larvae efficiently outcompete S. marcescens and typically drive a bacterial switch from pathogenicity to commensalism toward the fly. Furthermore, Drosophila larvae reshape the transcriptomic and metabolic profiles of S. marcescens characterized by a lifestyle switch. More importantly, the host alters pathogenicity and heterogeneity of S. marcescens in the single-cell resolution. Finally, we find that larvae-derived AMPs are required to recapitulate the response of S. marcescens to larvae. Altogether, our findings provide an insight into the pivotal roles of the host in harnessing the life history and heterogeneity of symbiotic bacterial cells, advancing knowledge of the reciprocal relationships between the host and pathogen.

The curvature variation regularity of the blade surface is complex and requires a high level of machining accuracy. In order to research the influence of interpolation tolerance on the machining accuracy of blade surface at different positions, the non-uniform rational b-spline was used to build the blade surface and analyze the curvature variation regularity at different positions, and the distribution regularity of interpolation tolerance at different curvature positions on interpolation moving points was explored based on the NC (Numerical Control) program. In addition, the NC interpolation principle is used to analyze the effect of different interpolation tolerance parameters on the machining accuracy of blade surfaces, and the appropriate interpolation moving point coordinates were obtained through the five-axis coordinate system transformation theory, and the five-axis cutting simulation and experiment were carried out. The results show that there are many interpolation moving points at the position with large curvature. With interpolation tolerances of 0.1 mm, 0.03 mm and 0.003 mm, the interpolation errors obtained in the regions with large curvature are 0.005 mm, 0.0034 mm and 0.0025 mm, respectively. The smaller the interpolation tolerance, the smaller the interpolation error. What is more, the smaller the interpolation tolerance is, the more obvious the improvement of interpolation accuracy will be when the interpolation tolerance is reduced. Besides, when sampling length of 250 μm, the surface roughness (Ra) detected at the small curvature position and the large curvature position are 0.434 and 1.070μm respectively. The surface roughness is better in position with smaller curvature, however, it is worse in position with larger curvature. The analytical regularity is in good agreement with both simulation and experiment values. It provides a reference for improving NC machining accuracy for similar blade surfaces.

Hydrogen permeation resistance in the welded region of 06Cr18Ni11Ti steel is relatively weak due to surface defects, which need high integrity surface machining. The parameters of the welding material for 06Cr18Ni11Ti steel are currently unavailable, which causes some inconvenience for simulation studies. To fill the lack of 06Cr18Ni11Ti steel weld material parameters in the relevant literature at the present stage, the quasi-static tensile test at different strain rates and notch specimen tensile tests were conducted in this paper and determined the Johnson–Cook (J-C) constitutive model parameters and Johnson–Cook failure model parameters. Subsequently, a multi-grain grinding simulation model was built based on W-M fractal dimension theory by using the determined material parameters. The influence of processing parameters on grinding heat was analyzed. Grinding experiments were conducted to analyze the influence of processing parameters on grinding heat and grinding force. By comparing the simulation and experimental results, it is revealed that the average error is 9.37%, indicating relatively small discrepancy. It is demonstrated that the grinding simulation model built in this paper could efficiently simulate the grinding process, and the determined weld material parameters of 06Cr18Ni11Ti steel have been verified to possess high accuracy and reliability.

To improve the stretch-bend forming precision of aluminum alloy profiles with complex open sections, the relationship stress–strain distribution and the spring-back radius variation were analyzed under different stretch-bend stages. Numerical simulation was performed on the auxiliary mold stretch-bend and spring-back process for the L-section aluminum alloy profile with variable curvature. The effects of cover plate pressure and baffle gap on residual stress, section deformation and spring-back value after forming were investigated. The results show that the stretch-bend warpage can be avoided by setting the cover plate on the straight section of the profile web plate. With the increase of the cover plate pressure, the section distortion of the vertical plate increases by 82%, and the maximum spring-back increases by 71%. A baffle plate was added to the outside of the vertical plate, and the baffle gap is proportional to the amount of section distortion and inversely proportional to the spring-back value. The critical cover force (1 kN) and the critical baffle gap (1 mm) obtained by numerical analysis are used in the stretch-bend forming experiment, and the maximum error between the two results is 2.39%. The numerical simulation has a certain reference value for the rational design of the auxiliary mold stretch-bend process parameters.

Due to the limited availability of fault samples and the expensive nature of marking fault samples in Electric Multiple Unit (EMU) gearbox monitoring data, a study was conducted to simulate the degradation process of key components in the CRH5 gearbox using rigid–flexible coupling dynamics. Vibration acceleration data from the simulation were utilized to create a six-dimensional hybrid feature domain representing the degradation process. By leveraging the capabilities of the Hidden Markov Model (HMM) for handling hidden transitive probabilities in temporal data and Gated Recurrent Unit (GRU) for addressing long-distance and high-dependence temporal data, a GRU-HMM fault prediction model was developed. This model was validated using monitoring data and the six-dimensional hybrid feature domain from the CRH5 gearbox and compared against actual maintenance records. The findings indicated that the GRU-HMM fault prediction model can effectively recognize the degradation patterns of multiple components, offering higher accuracy in fault prediction compared to traditional models. These research outcomes are expected to optimize EMU maintenance schedules based on usage conditions, enhance EMU utilization rates, and reduce operational and maintenance costs, thereby providing valuable theoretical support.

Low-frequency vibration assisted bend-stretch forming has a good friction reduction effect due to the “surface effect” and enhances the forming ability of materials compared to traditional bend-stretch forming. In order to further improve the friction state of the forming contact interface, the contact interface friction between AL6005A aluminum alloy and Q345B steel under low-frequency vibration was analyzed by using the elastic-plastic contact theory. The formula for calculating the sliding friction coefficient of contact pressure and low-frequency vibration parameters was established. The influence of forming contact pressure and vibration frequency on the contact stress, friction force, and friction coefficient of asperity at the contact interface is obtained through the simulation analysis of low-frequency vibration sliding friction of double rough contact surface. The results show that the application of low-frequency vibration can weaken the influence of contact pressure on the friction coefficient and reduce the friction coefficient between AL6005A aluminum alloy and Q345B steel. Within a specific range of contact force, the sliding friction coefficient decreases first and then increases with the increase of vibration frequency. There is a critical vibration frequency to minimize the sliding friction coefficient of the contact interface.

The milling force of hollow thin-walled welded structural parts varies greatly at each position, and the analytical model was less studied, which affects the prediction accuracy of milling force. In order to construct an analytical model of the milling force, a model was constructed to calculate the cutting depth of the tool slot milling based on the contact relationship between the cutter and the workpiece. Moreover, based on the structural properties of the hollow thin-walled welded structural parts, the effective cutting depth function at different locations was derived by using infinitesimal element integration method, and the dynamic milling force prediction model was solved at each location. Furthermore, the differences between the theoretical and experimental values were compared and analyzed from the viewpoint of the peak value and the trend of the milling force, and the chip thickness was verified. The results show that the milling force is minimal in all directions at the position of the upper and lower skin zone, and maximal at the position of the inclined rib zone. What’s more, due to the large cutting depth at the position of the vertical plate zone, the milling force in X direction increases first and then decreases, and continue increases at the position of the vertical plate zone, besides, the milling force in Y and Z directions increases first and then decreases. What’s more, the prediction errors of the forces in X, Y and Z directions at the position of the upper and lower skin plate zone are 7.01%, 2.04% and 8.24%, respectively, the prediction errors of the forces in X, Y and Z directions at the position of the inclined rib plate zone are 3.22%、8.76% and 7.77%, respectively, and the prediction errors of the forces in X, Y and Z directions at the position of the vertical plate zone are 7.01%, 2.04% and 8.24%, respectively.

The deformation characteristics of GaSb are investigated by employing nano-scratch tests to understand the material removal mechanism during ultra-precision grinding. The nano-scratches are obtained by a cube-corner tip under the two linear normal load conditions (0–30 mN and 0–60 mN). The normal force/scratch distance-penetration depth curves and the characteristics of chips and cracks are analyzed to understand the transition mechanism of ductile to brittle removal. In addition, the maximum principal stress near the bottom of the scratch is calculated to analyze the deformation behavior. The results revealed that the deformation behavior of three zones of deformation is plastic deformation, the transition from plastic to brittle deformation, and brittle deformation, respectively. The change rate of stress is significant differences in the zone of brittle-ductile transition. The critical ratio between mean contact pressures and hardness in the transition region is determined as 0.39 and 0.21, respectively.

Hydrogen permeation reduces a material’s properties and increases the risk of brittle fracture, which causes a potential safety hazard. A workpiece’s hydrogen permeation resistance could be improved by improving its surface integrity through surface processing. This paper studies low-alloy steel’s surface integrity and its hydrogen permeation resistance in a hydrogen production reactor, using the electrochemical cathodic hydrogen-charging method to carry out electrochemical hydrogen-charging experiments. After the specimens were pretreated using different surface-grinding methods and shot peening pressure strengthening, they were hydrogen-charged on a self-designed and built electrolytic hydrogen charging platform. Before and after hydrogen charging, the specimens’ section hardness and tensile strength were tested, and the fracture morphology of the specimens was observed. The influence laws of surface roughness and surface residual compressive stress on the distribution of material hardness along the depth, the variation in material hardness, the fracture morphology, and the decline in the tensile properties of the low-alloy steel specimens after 5 h of hydrogen charging were analyzed. The reasons for the influence of surface integrity indexes on the hydrogen permeation resistance of the specimens were also analyzed. Based on the experimental results, a series of mechanical processing parameters were proposed to improve the material’s permeation resistance, which provides a theoretical and practical basis for the processing of materials with high surface integrity and hydrogen permeation resistance. Through the experiments, it was found that the hydrogen permeation resistance of the Ra 0.17 μm surface roughness specimen was the best of all specimens with different surface roughness values, and its hydrogen embrittlement sensitivity index was 20.96%. The specimen had the best hydrogen permeation resistance under 336 MPa surface residual compress stress, and its hydrogen embrittlement sensitivity index was 16.45%.

Corrosion can hurt the quality and service life of a workpiece, which could create potential safety hazards. However, improving the workpiece’s surface integrity through surface treatment could improve the effect of corrosion resistance. To study the effect of surface integrity on the corrosion resistance of low-alloy steel for hydrogen reactors, electrolytic corrosion experiments were carried out on specimens that were processed using different grit sandpapers or using different shot peening pressures using a self-built electrolytic platform. The influence regulation of initial surface roughness and surface residual stress on the corrosion rate of the low-alloy steel for a hydrogen reactor under different lengths of corrosion time, surface roughness after corrosion, and the tensile property degradation of the specimens after 4 h of corrosion were analyzed, respectively. In this paper, based on experimental research, we obtain the influence regulation of the processing parameters on the corrosion resistance of low-alloy steel for hydrogen reactors and provide processing parameters that could improve the corrosion resistance of low-alloy steel, which guides the corrosion resistance processing of hydrogen production reactors. It was found through experiments that with an increase in the initial surface roughness of the specimens, the corrosion rate of the specimen tends to decrease with the increase in corrosion duration; the surface roughness of the specimen after corrosion first increases and then decreases with the increase in corrosion time; and the tensile strength of specimen with the initial surface roughness of Ra 0.168 μm is relative good after 4 h of corrosion. With the increase in residual compressive stress on the surface of the specimen, the corrosion rate of the specimen decreases with the increase in corrosion time; the surface roughness of the specimen after corrosion first increases and then decreases with the increase in corrosion time; and the tensile strength of specimen with the surface residual stress of −335.64 MPa is relative good after 4 h of corrosion.

With the continuous deepening of China's rural construction and development, people's living conditions are improved day by day, while accompanied by energy and environment crisis issues. This paper mainly analyzes the energy consumption pattern and the indoor environment of rural households in China and discusses the energy-saving optimization strategies for improving the thermal environment of buildings. Questionnaire surveys and field surveys were conducted in three villages in Guanghan, China. The measurement results show that the annual indoor temperature range of the region in the summer is 15–31 °C and the relative humidity range is 34%-96%. The average indoor temperatures in summer and winter are 28 °C and 16 °C respectively. The indoor thermal environment of rural buildings is usually poor and cannot meet the requirements of Chinese standards. At the same time, the architectural design and energy consumption pattern of rural households are different from those in urban areas as countryside has unique characteristics. Finally, we put forward certain energy-saving improvement measures at the end of the article.

Titanium alloys are widely used in aerospace, the military industry, electronics, automotive fields, etc., due to their excellent properties such as low density, high strength, high-temperature resistance, and corrosion resistance. Many components need to be finished precisely after being cut in these applications. In order to achieve high-quality and high-efficiency finishing of titanium alloys, ultrasonic-assisted magnetic abrasive finishing (UAMAF) was introduced in this research. The machining performance for UAMAF of a titanium alloy was studied by experimentally comparing UAMAF and magnetic abrasive finishing (MAF). The results show that the cutting force of UAMAF can reach 2 to 4 times that of MAF, and it decreases rapidly with the increase in the machining gap due to the energy loss of ultrasonic impact in the transmission between magnetic abrasives. The surface roughness of UAMAF can reach about Ra 0.075 μm, which is reduced by about 59% compared with MAF. The main wear type of the magnetic abrasive is that the diamond grits fell off the magnetic abrasive in both UAMAF and MAF. The uniform wear of the magnetic abrasive is realized, and the utilization ratio of the magnetic abrasive is obviously improved in UAMAF.

In order to study the influence of workpiece surface topography on deformation and residual stress during shot peening, the paper built a rough surface single-shot peening simulation model and designed a rough surface workpieces shot peening experiment to verify the correctness of the built simulation model, which differed from the smooth surface simulation model and was closer to the actual processing situation. Based on the W-M fractal dimension theory, the shot peening model of the target with a rough surface is established, and the simulation analysis is carried out by finite element software. The effect of different impact positions of the pellet on surface residual stress and surface displacement were also simulated. The simulation found that with the increase of surface complexity, the surface deformation and residual stress would both increase after shot peening. Through shot peening tests on workpieces with different surface roughness, it is found that the error between simulation and experiment results on surface deformation and residual stress are both less than 20%, which verifies the validity of the rough surface single-shot peening model and that the established model could provide a new method on shot peening simulation analysis.

Solid state amorphization is induced by shock, irradiation and deformation, while deformation induced complete amorphization remains a challenge in a bulk solid. Brittle-to-ductile transition (BDT) mechanism is elusive at loading speeds of m/s at nanoscale depth of cut. Existing formula has no effects of shape and radius of cutting edges on the critical depth of cut at BDT. In this study, a new route of deformation induced complete amorphization at nanoscale is proposed in a bulk solid confirmed by transmission electron microscopy (TEM). This is performed by a novel approach of ultraprecision grinding, conducted on a specially designed setup. The grinding is carried out by a developed single diamond grain with a cutting edge radius of 2.5 μm, at depth of cut of 24 nm under a loading speed of 40 m/s. BDT takes place at depth of cut of 419 and 172 nm for Si (100) respectively, ground by single diamond grains with tip radii of 5 and 2.5 μm correspondingly. A new model is suggested for BDT, considering the effects of radius and shape of cutting edges. The findings provide new insights for design and fabrication of high performance devices used in flexible electronics, nanodevices, microelectronics and optoelectronics.