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[Display omitted] • 2D GnP/MoS 2 and 3D (GnP/MoS 2)/MWNT composites are prepared by a facile, robust and ecofriendly method. • Effects of N-doping of GnPs and mass fraction of MWNTs on ORR activity are explored and rationalized. • Best synergistic ORR activity is obtained for N-doped catalyst with 3:1 2D-to-1D ratio. • Catalysts exhibit excellent stability and methanol resistance in alkaline medium. • Promising route to develop bifunctional ORR/OER catalysts. Nanocomposites have garnered attention for their potential as catalysts in electrochemical reactions vital for technologies like fuel cells, water splitting, and metal-air batteries. This work focuses on developing three-dimensional (3D) nanocomposites through aqueous phase exfoliation, non-covalent functionalization of building blocks with surfactants and polymers, and electrostatic interactions in solution leading to the nanocomposites assembly and organization. By combining molybdenum disulfide (MoS 2) layers with graphene nanoplatelets (GnPs) to form a binary 2D composite (MoS 2 /GnP), and subsequently incorporating multiwalled carbon nanotubes (MWNTs) to create ternary 3D composites, we explore their potential as catalysts for the oxygen reduction reaction (ORR) critical in fuel cells. Characterization techniques such as X-ray photoelectron spectroscopy, scanning electron microscopy, and X-ray diffraction elucidate material composition and structure. Our electrochemical studies reveal insights into the kinetics of the reactions and structure–activity relationships. Both the (MoS 2 /GnP)-to-MWNT mass ratio and nitrogen-doping of GnPs (N -GnPs) play a key role on the electrocatalytic ORR performance. Notably, the (MoS 2 / N -GnP)/MWNT material, with a 3:1 mass ratio, exhibits the most effective ORR activity. All catalysts demonstrate good long-term stability and methanol crossover tolerance. This facile fabrication method and observed trends offer avenues for optimizing composite electrocatalysts further. [ABSTRACT FROM AUTHOR]

Ionic liquid modification for carbon-supported platinum (Pt/C) electrocatalysts to enhance their oxygen reduction reaction (ORR) activity has been well recognized. However, the research has only been reported on the low-Pt-loading Pt/C electrocatalysts, e.g., 20 wt%, while in practical applications, usually high-Pt-loading Pt/C electrocatalysts of 45–60 wt% are used. In this work, ionic liquid modification is systematically investigated for a Pt/C electrocatalyst with 60 wt% Pt loading for its ORR activity in the cathode in proton exchange membrane fuel cells (PEMFCs). Various adsorption amounts are studied on the catalyst surface. Different modification behavior is found. Mechanism exploration shows that the adsorption of ionic liquid mainly happens on the Pt electrocatalyst surface and in the micropores of the carbon support. The highest fuel cell power performance is achieved at an ionic liquid loading of 7 wt%, which is much higher than the 3 wt% reported for the low-Pt-loading Pt/C. [ABSTRACT FROM AUTHOR]

Studying the ORR activity of platinum-based electrocatalysts is an urgent task in the development of materials for proton-exchange membrane fuel cells. The catalytic ink composition and the formation technique of a thin layer at the RDE play a significant role in studying ORR activity. The use of a polymer ionomer in the catalytic ink provides viscosity as well as proton conductivity. Nafion is widely used as an ionomer for research both at the RDE and in the MEA. The search for ionomers is a priority task in the development of the MEA components to replace Nafion. The study also considers the possibility of using the LF4-SK polymer as an alternative ionomer. The comparative results on the composition and techniques of applying the catalytic layer using LF4-SK and Nafion ionomers are presented, and the influence of the catalytic ink composition on the electrochemical characteristics of commercial platinum–carbon catalysts and a highly efficient platinum catalyst based on an N-doped carbon support is assessed. [ABSTRACT FROM AUTHOR]

Currently, the development of nonmetallic oxygen reduction reaction (ORR) catalysts based on heteroatomic-doped carbon materials is receiving increaseing attention in the field of fuel cells. Here, we used enzymolytic lignin (EL), melamine, and thiourea as carbon, nitrogen, and sulfur sources and NH4Cl as an activator to prepare N- and S-codoped lignin-based polyporous carbon (ELC) by one-step pyrolysis. The prepared lignin-derived biocarbon material (ELC-1-900) possessed a high specific surface area (844 m2 g−1), abundant mesoporous structure, and a large pore volume (0.587 cm3 g−1). The XPS results showed that ELC-1-900 was successfully doped with N and S. ELC-1-900 exhibited extremely high activity and stability in alkaline media for the ORR, with a half-wave potential (E1/2 = 0.88 V) and starting potential (Eonset = 0.98 V) superior to those of Pt/C catalysts and most non-noble-metal catalysts reported in recent studies. In addition, ELC-1-900 showed better ORR stability and methanol tolerance in alkaline media than commercial Pt/C catalysts. [ABSTRACT FROM AUTHOR]

The use of platinum-free (Pt) cathode electrocatalysts for oxygen reduction reactions (ORRs) has been significantly studied over the past decade, improving slow reaction mechanisms. For many significant energy conversion and storage technologies, including fuel cells and metal–air batteries, the ORR is a crucial process. These have motivated the development of highly active and long-lasting platinum-free electrocatalysts, which cost less than proton exchange membrane fuel cells (PEMFCs). Researchers have identified a novel, non-precious carbon-based electrocatalyst material as the most effective substitute for platinum (Pt) electrocatalysts. Rich sources, outstanding electrical conductivity, adaptable molecular structures, and environmental compatibility are just a few of its benefits. Additionally, the increased surface area and the simplicity of regulating its structure can significantly improve the electrocatalyst's reactive sites and mass transport. Other benefits include the use of heteroatoms and single or multiple metal atoms, which are capable of acting as extremely effective ORR electrocatalysts. The rapid innovations in non-precious carbon-based nanomaterials in the ORR electrocatalyst field are the main topics of this review. As a result, this review provides an overview of the basic ORR reaction and the mechanism of the active sites in non-precious carbon-based electrocatalysts. Further analysis of the development, performance, and evaluation of these systems is provided in more detail. Furthermore, the significance of doping is highlighted and discussed, which shows how researchers can enhance the properties of electrocatalysts. Finally, this review discusses the existing challenges and expectations for the development of highly efficient and inexpensive electrocatalysts that are linked to crucial technologies in this expanding field. [ABSTRACT FROM AUTHOR]

Due to their low cost, accessibility of resources, and improved stability and durability, carbon‐based nanomaterials have attracted significant attention as cathode materials for oxygen reduction reactions. These materials also exhibit intrinsic physical and electrochemical features. However, their potential for use in fuel cells is constrained by low ORR activity and slow kinetics. Carbon nanomaterials can be functionalized and doped with heteroatoms to change their morphologies and generate a large number of oxygen reduction active sites to lessen the problems. Doping the carbon lattice with heteroatoms like N, S, and P and functionalizing the carbon structure with −OCH3, −F, −COO−, −O− are two of these modifications that can change specific properties of the carbon nanomaterials like expanding interlayer distance, producing a large number of active sites, and enhancing oxygen reduction activity. When compared to pristine carbon‐based nanomaterials, these doped and functionalized carbon nanomaterials, including their composites, exhibit accelerated rate performance, outstanding stability, and higher methanol tolerance. This article summarizes the most recent developments in heteroatom‐doped and functionalized carbon‐based nanomaterials, covering different synthesis approaches, characterization methods, electrochemical performance, and oxygen reduction reaction mechanisms. As cathode materials for fuel cell technologies, the significance of heteroatom co‐doping and transition metal heteroatom co‐doping is also underlined. [ABSTRACT FROM AUTHOR]

We report the development of a novel electrocatalyst composed of nanoarchitectured spinel cobalt manganese oxide and graphene for the oxygen reduction reaction (ORR). A combination of co-precipitation and hydrothermal methods achieved the unique nanoarchitecture of the electrocatalyst. The formation of CoMn2O4 electrocatalyst was confirmed by X-ray diffraction, transmission electron microscopy, and other spectroscopic and microscopic techniques. In addition to synthesizing CoxOy and MnxOy as control electrocatalysts, we created a physical mixture of CoMn2O4 and graphene to investigate the impact of their interface on electrocatalytic activity. Our findings indicate that CoMn2O4/graphene exhibits improved ORR activity, stability, and methanol tolerance in an alkaline medium. This enhancement can be attributed to the synergistic effect and strong interface interaction between CoMn2O4 and graphene. This study demonstrates the potential of the proposed electrocatalyst as a cost-effective and eco-friendly alternative for oxygen reduction in fuel cells applications. [ABSTRACT FROM AUTHOR]

With the increasing demand for green and efficient energy storage devices， advanced technologies for clean energy conversion have attracted close attention from researchers. Fuel cells with environmental friendliness and high energy conversion efficiency are promising alternatives to traditional energy sources. However， Pt catalysts with high commercialization degrees in the industrial catalysis field have some problems， such as high cost， poor stability and weak anti-toxicity ability， which limits the further development of fuel cells. The development of non-Pt oxygen reduction reaction （ORR） catalysts with abundant reserves， low cost and excellent performance is an effective way to improve the efficiency of fuel cells. In this paper， based on the research results at home and abroad in recent years， various types of non-Pt system ORR catalysts， including non-precious metal and non-metal catalysts， are systematically introduced. The advantages， disadvantages and modification strategies of various catalysts are summarized， and challenges and prospects for the development of ORR electrocatalysts are put forward. [ABSTRACT FROM AUTHOR]

The design of highly efficient promoters for the oxygen reduction reaction (ORR) is an important challenge in the large‐scale distribution of proton exchange membrane (PEM) fuel cells. Hygroscopic cerium oxide (CeO2) is here proposed as co‐catalyst in combination with Pt. Physical chemical characterizations, by means of X‐ray diffraction, vibrational spectroscopy, morphological and thermal analyses, were carried out, demonstrating high water affinity of the synthesized CeO2 nanoparticles. Composite catalysts (i. e., Pt : CeO2 1 : 0.5 and 1 : 1 wt:wt), were studied by either rotating disk electrode (RDE) and fuel cell tests performed at 80 °C and 110 °C. Interestingly, the cell adopting the Pt : CeO2 1 : 0.5 catalyst enabled the achievement of high power densities reaching ∼80 and ∼35 mW cm−2 under low relative humidity and high temperatures. This result demonstrates that tuning material surface properties (e. g. oxygen vacancies) could significantly boost the electrochemical performance of cathodes as a combined result of optimized water retention and improved ORR kinetic. [ABSTRACT FROM AUTHOR]

As a key role in hindering the large-scale application of fuel cells, oxygen reduction reaction has always been a hot issue and nodus. Aiming to explore state-of-art electrocatalysts, this paper reviews the latest development of nonmetallic catalysts in oxygen reduction reactions, including single atoms doped with carbon materials such as N, B, P or S and multi-doped carbon materials. Afterward, the remaining challenges and research directions of carbon-based nonmetallic catalysts are prospected. [ABSTRACT FROM AUTHOR]

The rational construction and preparation of efficient, stable, and economic electrocatalysts for the oxygen reduction reaction (ORR) are necessary for fuel cells. In this work, we fabricated a porous carbon skeleton structure consisting of bimetallic organic framework (BMMOF)-derived N-doped microspheres linked with graphene oxide (GO) conducting network (denoted as UA-Co/RSC@NGF, where "UA" stands for ultrasound-assisted, "RSC" stands for resin microspheres, and "NGF" stands for N-doped graphene framework) as an efficient ORR catalyst by an ultrasound-assisted and one-step pyrolysis method. In this configuration, benefiting from the support of carbon microspheres and the strong synergistic coupling with GO, the structure of UA-Co/RSC@NGF is stabilized, and the large specific surface area enhances the density of active sites. With UA-Co/RSC@NGF as the catalyst, significant ORR properties were achieved with a high half-wave potential (E1/2, 0.90 V), an onset potential (Eonset, 1.03 V), and a large limited current density (5.37 mA cm−2). The durability and methanol resistance of UA-Co/RSC@NGF in alkaline media outperform commercially available Pt/C. This study may open a pathway for rationally designing multidimensional composite-structured carbon-based ORR catalysts for energy-related applications. [ABSTRACT FROM AUTHOR]

Ternary PtZrNi NRs have excellent electrocatalytic activity in cathode and cathode reactions of fuel cells. [Display omitted] Pt-based alloys with precise structure and composition design have been considered to be effective and robust novel electrocatalysts for fuel cells. Whereas, the sluggish kinetics of oxygen reduction reaction (ORR) and low intrinsic activity of Pt limited their real application on a large scale. Herein, a novel ternary PtZrNi nanorods (PtZrNi NRs) was synthesized via a facile wet-chemical method to achieve high electrocatalytic performance for both ORR and alcohol oxidation reaction owing to the synergism of chosen three elements and prominent one-dimensional morphology. Specifically, the PtZrNi NRs show enhanced mass and specific activities of 0.755 A mg Pt -1 and of 0.97 mA/cm2 at 0.9 V RHE towards ORR in acidic media, which are 4.7 and 4.4 times of those of commercial Pt/C, respectively. Additionally, in alkaline media, the PtZrNi NRs also exhibit superior ORR mass and specific activities of 3.216 A mg Pt -1and 4.13 mA/cm2, enhanced by 34.6 and 31.3 times compared with those of commercial Pt/C, respectively. The PtZrNi NRs retain the nanorod shape well without agglomeration after an accelerated durability test (20000 cycles). This work may offer a new perspective for engineering high-performance Pt-based electrocatalysts for commercial fuel cells. [ABSTRACT FROM AUTHOR]

High‐performance platinum group metal‐free (PGM‐free) electrocatalysts were prepared from porous organic polymers (POPs) precursors with highly‐porous structures and adjustable surface area. A resin phenol‐melamine‐based POP and an iron salt were used to synthesize Fe−N−C catalysts with different iron contents (0.2–1.3 wt.%). Electrochemical and spectroscopical characterization allowed us to elucidate the effect of Fe content on the material's structure, surface chemistry, and electrocatalytic activity toward the oxygen reduction reaction (ORR). The increase of iron content led to a specific surface area decrease, preserving the morphological structure, with the formation of highly‐active catalytic sites, as indicated by X‐ray photoelectron spectroscopy (XPS) analysis. The rotating ring disk electrode experiments, performed at pH=13, confirmed the high ORR activity of both 0.5 Fe (E1/2=0.84 V) and 1.3 Fe (E1/2=0.83 V) catalysts, which were assembled at the cathode of a H2‐fed anion exchange membrane fuel cells (AEMFC) equipped with a FAA‐3‐50 membrane, evidencing promising performance (0.5 Fe, maximum power density, Max PD=69 mA cm−2 and 1.3 Fe, Max PD=87 mA cm−2) with further advancement prospects. [ABSTRACT FROM AUTHOR]

The high cost and poor reliability of cathodic electrocatalysts for the oxygen reduction reaction (ORR), which requires significant amounts of expensive and scarce platinum, obstructs the broad applications of proton exchange membrane fuel cells (PEMFCs). The principles of ORR and the reasons for the poor stability of Pt-based catalysts are reviewed. Moreover, this paper discusses and categorizes the strategies for enhancing the stability of Pt-based catalysts in fuel cells. More importantly, it highlights the recent progress of Pt-based stability toward ORR, including surface-doping, intermetallic structures, 1D/2D structures, rational design of support, etc. Finally, for atomic-level in-depth information on ORR catalysts in fuel cells, potential perspectives are suggested, such as large-scale preparation, advanced interpretation techniques, and advanced simulation. This review aims to provide valuable insights into the fundamental science and technical engineering for practical Pt-based ORR electrocatalysts in fuel cells. [ABSTRACT FROM AUTHOR]

Advancements in inexpensive, efficient, and durable oxygen reduction catalysts is important for maintaining the sustainable development of fuel cells. Although doping carbon materials with transition metals or heteroatomic doping is inexpensive and enhances the electrocatalytic performance of the catalyst, because the charge distribution on its surface is adjusted, the development of a simple method for the synthesis of doped carbon materials remains challenging. Here, a non-precious-metal tris (Fe/N/F)-doped particulate porous carbon material (21P2-Fe1-850) was synthesized by employing a one-step process, using 2-methylimidazole, polytetrafluoroethylene, and FeCl3 as raw materials. The synthesized catalyst exhibited a good oxygen reduction reaction performance with a half-wave potential of 0.85 V in an alkaline medium (compared with 0.84 V of commercial Pt/C). Moreover, it had better stability and methanol resistance than Pt/C. This was mainly attributed to the effect of the tris (Fe/N/F)-doped carbon material on the morphology and chemical composition of the catalyst, thereby enhancing the catalyst's oxygen reduction reaction properties. This work provides a versatile method for the gentle and rapid synthesis of highly electronegative heteroatoms and transition metal co-doped carbon materials. [ABSTRACT FROM AUTHOR]

Sluggish oxygen reduction reaction (ORR) of electrodes is one of the main challenges in fuel cell systems. This study explored the kinetics of the ORR reaction mechanism, which enables us to understand clearly the electrochemical activity of the electrode. In this research, electrocatalysts were synthesized from platinum (Pt) catalyst with multi-walled carbon nanotubes (MWCNTs) coated by three polymers (polybenzimidazole (PBI), sulfonated tetrafluoroethylene (Nafion), and polytetrafluoroethylene (PTFE)) as the supporting materials by the polyol method while hexachloroplatinic acid (H2PtCl6) was used as a catalyst precursor. The oxygen reduction current of the synthesized electrocatalysts increased that endorsed by linear sweep voltammetry (LSV) curves while increasing the rotation rates of the disk electrode. Additionally, MWCNT-PBI-Pt was attributed to the maximum oxygen reduction current densities at −1.45 mA/cm2 while the minimum oxygen reduction current densities of MWCNT-Pt were obtained at −0.96 mAcm2. However, the ring current densities increased steadily from potential 0.6 V to 0.0 V due to their encounter with the hydrogen peroxide species generated by the oxygen reduction reactions. The kinetic limiting current densities (JK) increased gradually with the applied potential from 1.0 V to 0.0 V. It recommends that the ORR consists of a single step that refers to the first-order reaction. In addition, modified MWCNT-supported Pt electrocatalysts exhibited high electrochemically active surface areas (ECSA) at 24.31 m2/g of MWCNT-PBI-Pt, 22.48 m2/g of MWCNT-Nafion-Pt, and 20.85 m2/g of MWCNT-PTFE-Pt, compared to pristine MWCNT-Pt (17.66 m2/g). Therefore, it can be concluded that the additional ionomer phase conducting the ionic species to oxygen reduction in the catalyst layer could be favorable for the ORR reaction. [ABSTRACT FROM AUTHOR]

Exploring low‐cost and high‐efficient electrocatalyst is an exigent task in developing novel sustainable energy conversion systems, such as fuel cells and electrocatalytic fuel generations. 2D materials, specifically 2D superlattice materials focused here, featured highly accessible active areas, high density of active sites, and high compatibility with property‐complementary materials to form heterostructures with desired synergetic effects, have demonstrated to be promising electrocatalysts for boosting the performance of sustainable energy conversion and storage devices. Nevertheless, the reaction kinetics, and in particular, the functional mechanisms of the 2D superlattice‐based catalysts yet remain ambiguous. In this review, based on the recent progress of 2D superlattice materials in electrocatalysis applications, the rational design and fabrication of 2D superlattices are first summarized and the application of 2D superlattices in electrocatalysis is then specifically discussed. Finally, perspectives on the current challenges and the strategies for the future design of 2D superlattice materials are outlined. This review attempts to establish an intrinsic correlation between the 2D superlattice heterostructures and the catalytic properties, so as to provide some insights into developing high‐performance electrocatalysts for next‐generation sustainable energy conversion and storage. [ABSTRACT FROM AUTHOR]

The oxygen reduction reaction (ORR) is of great importance for clean energy storage and conversion techniques such as fuel cells and metal–air batteries (MABs). However, the ORR is kinetically sluggish, and expensive noble metal catalysts are required. The high price and limited preservation of noble metal catalysts has largely hindered the wide application of clean power sources such as fuel cells and MABs. Therefore, it is important to prepare non-expensive metal catalysts (NPMC) to cut the price of the fuel cells and MABs for wide application. Here, we report the preparation of a Co3O4 carried on the N-doped carbon (Co/N-C) as the ORR NPMC with a facile Pharaoh's Snakes reaction. The gas generated during the reaction is able to fabricate the porous structure of the resultant carbon doped with heteroatoms such as Co and N. The catalyst provides a high electrocatalytic activity towards ORR via the 4-e pathway with an onset and half-wave potential of 0.98 and 0.79 V (vs. RHE), respectively, in an electrolyte of 0.1 M KOH. The onset and half-wave potentials are close to those of the commercial Pt/C. This work demonstrates the promising potential of an ancient technology for preparing NPMCs toward the ORR. [ABSTRACT FROM AUTHOR]

This work proposes a cost-effective strategy to massively synthesize high-efficiency ORR electrocatalyst. [Display omitted] • A novel type of composite Co/N C was prepared. • A potential strategy was proposed to massively synthesize ORR catalysts. • High ORR activity of Co/N C triggered by Co-N heteroatomic interface. • The high stability of Co/N C in 0.1 M KOH. The development of high-efficiency and low-cost oxygen reduction electrocatalysts have become an urgent need to push fuel cells into practical application. Herein, an effective electrocatalyst Co/N C was successfully constructed, which was derived from abundant peanut shells, obtained by doping with cobalt ions and pyrolyzing in NH 3 atmosphere. Due to the abundant Co-N active sites triggered by Co-N heteroatomic interface, the prepared electrocatalysts present excellent oxygen reduction reaction (ORR) performance with more positive half-wave potential (E 1/2 = 0.83 V), incremental limiting current density (J L = 5.45 mA cm−2), higher durability and stronger resistance to methanol, which is superior to that of Pt/C (E 1/2 = 0.81 V and J L = 5.19 mA cm−2). This work proposes a potential strategy to synthesize efficient ORR electrocatalysts to instead of Pt-based catalysts. [ABSTRACT FROM AUTHOR]

The development of high-performance nonprecious metal catalysts for oxygen reduction reactions is critical for the commercialization of fuel cells. In this paper, we report a non-precious catalyst with high-performance, in which Fe and Fe3C is embedded in nitrogen-doped carbon nanofibers (MIL-N-CNFs) by co-electrospinning Fe-MIL and polyacrylonitrile (PAN) and pyrolyzing. The mass ratio of Fe-MIL to PAN in the precursors and the pyrolysis temperature were optimized to be 1.5 and treated at 800 °C, respectively. The optimized catalyst exhibited an onset potential of 0.950 V and a half-wave potential of 0.830 V in alkaline electrolytes, thanks to the improved mass transfer kinetics in a meso-porous structure and enhanced reaction kinetics by confined Fe and Fe3C particles. Additionally, the optimized catalyst showed a better methanol tolerance than the commercial 20 wt.% Pt/C, indicating a potential application in direct methanol fuel cells. Serving as the cathode in CCM, the anion-exchange membrane fuel cell reaches a power density of 192 mW cm−2 at 428 mA cm−2 and 80 °C. [ABSTRACT FROM AUTHOR]

TiO2-based mixed oxide–carbon composite supports have been suggested to provide enhanced stability for platinum (Pt) electrocatalysts in polymer electrolyte membrane (PEM) fuel cells. The addition of molybdenum (Mo) to the mixed oxide is known to increase the CO tolerance of the electrocatalyst. In this work Pt catalysts, supported on Ti1−xMoxO2–C composites with a 25/75 oxide/carbon mass ratio and prepared from different carbon materials (C: Vulcan XC-72, unmodified and functionalized Black Pearls 2000), were compared in the hydrogen oxidation reaction (HOR) and in the oxygen reduction reaction (ORR) with a commercial Pt/C reference catalyst in order to assess the influence of the support on the electrocatalytic behavior. Our aim was to perform electrochemical studies in preparation for fuel cell tests. The ORR kinetic parameters from the Koutecky–Levich plot suggested a four-electron transfer per oxygen molecule, resulting in H2O. The similarity between the Tafel slopes suggested the same reaction mechanism for electrocatalysts supported by these composites. The HOR activity of the composite-supported electrocatalysts was independent of the type of carbonaceous material. A noticeable difference in the stability of the catalysts appeared only after 5000 polarization cycles; the Black Pearl-containing sample showed the highest stability. [ABSTRACT FROM AUTHOR]

Proton exchange membrane (PEM) fuel cells using Pt-based materials as electrocatalysts have achieved a decent performance, represented by the launched Toyota Mirai vehicle. The ideal PEM fuel cells consume stored pure hydrogen and air. However, SO2, as a primary air contaminant, may be fed along with air at the cathode, leading to Pt site deactivation. Therefore, it is important to improve the SO2 tolerance of catalysts for the stability of the oxygen reduction reaction (ORR). In this work, we develop the Pt/C-TiO2 catalyst against SO2 poisoning during ORR. Impressively, the hybrid Pt/C-TiO2 catalyst with 20 mass % TiO2 shows the best ORR and anti-toxic performance: the kinetic current density of ORR is 20.5% higher and the degradation rate after poisoning is 50% lower than Pt/C. The interaction between Pt and TiO2 as well as the abundant hydroxyl groups on the surface of TiO2 are both revealed to account for the accelerated removal of poisonous SO2 on Pt surfaces. [ABSTRACT FROM AUTHOR]

Advancements in inexpensive, efficient, and durable oxygen reduction catalysts is important for maintaining the sustainable development of fuel cells. Although doping carbon materials with transition metals or heteroatomic doping is inexpensive and enhances the electrocatalytic performance of the catalyst, because the charge distribution on its surface is adjusted, the development of a simple method for the synthesis of doped carbon materials remains challenging. Here, a non-precious-metal tris (Fe/N/F)-doped particulate porous carbon material (21P2-Fe1-850) was synthesized by employing a one-step process, using 2-methylimidazole, polytetrafluoroethylene, and FeCl3 as raw materials. The synthesized catalyst exhibited a good oxygen reduction reaction performance with a half-wave potential of 0.85 V in an alkaline medium (compared with 0.84 V of commercial Pt/C). Moreover, it had better stability and methanol resistance than Pt/C. This was mainly attributed to the effect of the tris (Fe/N/F)-doped carbon material on the morphology and chemical composition of the catalyst, thereby enhancing the catalyst’s oxygen reduction reaction properties. This work provides a versatile method for the gentle and rapid synthesis of highly electronegative heteroatoms and transition metal co-doped carbon materials.

[Display omitted] • Oxygen reduction reaction (ORR) has been extensively used in fuel cells and rechargeable metal-air batteries. • This review details the latest developments in ORR electrocatalyst development. • These electrocatalysts specifically include platinum group metals (PGM), transition metals and carbon-based catalysts. • The preparation and ORR performance of various electrocatalysts are discussed in detail. • Speculation and discussion on the development prospects and challenges of ORR electrocatalysts. Oxygen reduction reaction (ORR) has gradually been in the limelight in recent years because of its great application potential for fuel cells and rechargeable metal-air batteries. Therefore, significant issues are increasingly focused on developing effective and economical ORR electrocatalysts. This review begins with the reaction mechanisms and theoretical calculations of ORR in acidic and alkaline media. The latest reports and challenges in ORR electrocatalysis are traced. Most importantly, the latest advances in the development of ORR electrocatalysts are presented in detail, including platinum group metal (PGM), transition metal, and carbon-based electrocatalysts with various nanostructures. Furthermore, the development prospects and challenges of ORR electrocatalysts are speculated and discussed. These insights would help to formulate the design guidelines for highly-active ORR electrocatalysts and affect future research to obtain new knowledge for ORR mechanisms. [ABSTRACT FROM AUTHOR]

The development of metal-free carbon-based catalysts for alkaline fuel cells has been the subject of current interest, because of the low cost and improving fuel cell efficiency. Particularly, nitrogen-doped carbon shows prominent results. Here, we show an oxygen reduction reaction (ORR) activity of nitrogen-doped graphene-like carbon materials (N-GLC) prepared by heating bagasse-derived carbon and melamine in a 1:15 ratio. The N-GLC catalyst displays excellent electro-catalytic activity towards the ORR with an onset potential of 0.92 V vs. reversible hydrogen electrode (RHE) in alkaline media (0.1 M KOH). Moreover, the half-wave (E1/2) potential 0.83 V is almost the same compared to Pt-C (40 wt%) catalyst and the diffusion limiting current of 4 mA cm–2. The rotating ring disc experiment showed a four-electron pathway (n = 3.65) with the moderate peroxide ( HO 2 - ) yield. Due to its promising ORR activity and long-term electrochemical stability, N-GLC catalyst is used in alkaline anion exchange membrane fuel cell (AEMFC) as a single cell, about 6 mW cm–2 peak power density was achieved at the load current density of ~20 mA cm–2. So the N-GLC can be a cheap alternative ORR catalyst for AEMFC applications. [ABSTRACT FROM AUTHOR]

Oxygen reduction reaction (ORR) is one of the key reactions in electrochemical energy conversion systems such as fuel cells, and it is significant to develop stable, efficient, and low-cost ORR electrocatalysts for future large-scale application of fuel cells. Metal-organic frameworks (MOFs) are a kind of porous materials that combine organic and inorganic components through coordination bonds. Compared with the conventional MOFs, the MOFs-derived materials can not only retain the unique high specific surface area and high porosity of the precursors, but also improve the electrical conductivity and charge transfer, which are more suitable to be used as efficient ORR catalysts. The research on MOFs-derived electrocatalyst has been long-standing and chaotic, especially with its widespread application in the field of ORR for the past few years. Therefore, this article reviews the latest research progress in MOFs-derived ORR electrocatalysts in recent years, introduces the relevant mechanisms of ORR, and looks forward to the development prospects of MOFs-derived electrocatalysts for ORR. [Display omitted] • The basic principles of ORR and the modification methods of MOFs-derived electrocatalysts were introduced. • MOFs-derived electrocatalysts in the field of ORR in recent years were classified and updated. • The prospect of MOFs-derived electrocatalysts for ORR were presented. [ABSTRACT FROM AUTHOR]

The design of bifunctional non-precious metal catalyst with good ORR and OER activity is of great significance for the development and commercialization of fuel cells. However, the sluggish and strong irreversible nature of the oxygen electrochemical kinetics makes it difficult to manufacture single bifunctional material. Therefore, we prepared a bifunctional catalyst (Co3O4/N-rGO) with different particle diameters through a one-pot synthesis method, and studied the dependence of the electrocatalytic performance of the catalyst on the particle size of Co3O4. The results showed that Co3O4/N-rGO with 27–31 nm particle size prepared by using N-rGO as the carrier, cobalt acetate concentration of 0.075 M, hydrothermal temperature of 190 °C, and hydrothermal time of 3 h takes a 4e-reaction pathway, which exhibited better ORR and OER activity, excellent current stability and methanol tolerance than JM 20% Pt/C and JM 5% RuO2/C. [ABSTRACT FROM AUTHOR]

• Nanoporous biomass-derived carbons were successfully applied as ORR ECs. • The electrocatalysts showed good electrocatalytic performances. • Excellent stability/durability and tolerance to methanol crossover were achieved. Electrocatalysts (ECs) for the oxygen reduction reaction (ORR) are crucial in fuel cells and for this reason developing cost-effective metal-free ECs with high electrocatalytic activity and high-volume production remains a huge challenge. Herein, we report the application as ORR electrocatalysts of a series of high grade nanoporous carbons, prepared by chemical activation of acid-chars obtained from the H 2 SO 4 digestion and polycondensation (acid-mediated carbonization) of a biomass residue (Agave sisalana). All the nanoporous carbons presented good ORR electrocatalytic activities in alkaline medium. The AC 1 carbon exhibited the most promising ORR performance with E onset = 0.84 vs. RHE, j L, 0.26 V, 1600 rpm = -3.12 mA cm−2 and n O2 = 3.6 electrons. The Tafel slopes of all carbons varied between 47 mV dec−1 (AC 3) and 250 mV dec−1 (AC 1). Furthermore, the carbons revealed superior tolerance to methanol when compared with commercial Pt/C and a competitive long-term electrochemical stability, with current retentions of 75–85 % after 20,000 s. The results obtained in this work suggest a promising method based on sustainable and economical biomass residues towards the development and engineering of novel value-added biomass-derived carbons as effective metal-free electrocatalysts for alkaline fuel cells. [ABSTRACT FROM AUTHOR]

• Bifunctional OER/ORR electrocatalysts based on Fe-Ni-Co/MWCNT were synthesized. • Both the OER and the ORR activity varied with the Fe:Ni:Co ratio. • Superior bifunctional ORR/OER activity was achieved for trimetallic Fe-Ni-Co oxides. • (Fe-Ni):Co ratio close to 1 led to catalysts with the highest bifunctional ORR/OER activity. • Synergistic interactions improve the stability and selectivity of the electrocatalysts. Fabrication of efficient and cost-effective bifunctional oxygen electrocatalysts for both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) remains a challenge for the development of rechargeable metal-air batteries and unitized regenerative fuel cells technologies. Herein, we report high-performance bifunctional ORR/OER electrocatalysts consisting of mixed transition metal (Fe, Co, Ni) oxide nanoparticles supported on oxidized multi-walled carbon nanotubes (MWCNT). Investigation of the ORR and OER activity of samples with different metal compositions showed that trimetallic/MWCNT composites having Fe:Ni:Co = x:x:(1-2x) ratios, with 0.25 ≤ x ≤ 0.4, exhibit highest bifunctional activity in terms of the reversible ORR/OER overvoltage at a given current density. Moreover, the trimetallic catalysts exhibited improved selectivity with respect to the reduction of O 2 to OH− compared to the bimetallic Fe-Ni, Fe-Co and Co-Ni catalysts, thus revealing synergistic interactions among the metal oxide components. Correlation of the electrocatalytic activity with the structure of the composites is discussed for the most representative cases. [ABSTRACT FROM AUTHOR]

• α-MnO 2 nanorods have been in-situ supported on 3D-G via a facile hydrothermal method. • α-MnO 2 nanorods are evenly deposited on 3D-G surface which possesses more defects. • The synergistic interaction between α-MnO 2 nanorods and 3D-G improve ORR performance. • α-MnO 2 /3D-G catalyst exhibites excellent activity and durability for ORR in MFCs. Magnesium-air fuel cells are considered as a potential energy conversion device owing to a high theoretical specific capability, economic viability and environmental friendliness. In this work, α-MnO 2 nanorods are supported on three-dimensional graphene (3D-G) which is fabricated with coal tar pitch as the carbon precursor and MgO as the template via hydrothermal reaction. The synergistic interactions between α-MnO 2 nanorods and 3D-G improve the activity and durability performance for oxygen reduction reaction in 0.1 mol L−1 KOH solution. α-MnO 2 /3D-G exhibits a high half-wave potential (0.81 V) and superior to α-MnO 2 /C (0.72 V) and α-MnO 2 /rGO (0.76 V), and close to 20 wt% Pt/C (0.83 V). α-MnO 2 /3D-G also possesses higher durability than commercial Pt/C. Furthermore, the magnesium-air fuel cells based on α-MnO 2 /3D-G, air-cathode display the peak power density (106.2 mW cm−2), and continuously durability (discharge for 16 h at 50 mA cm−2 with the mere decay of cell voltage by 7.6%). These results prove that α-MnO 2 /3D-G catalyst with high activity and durability can be a promising electrocatalyst in magnesium-air fuel cells. [ABSTRACT FROM AUTHOR]

Hydrogen evolution reaction (HER) and oxygen reduction reaction (ORR) are two core electrochemical processes involved in hydrogen fuel cell (HFC) technology. ORR is a cathodic reaction occurring in HFC, whereas HER can convert the H2O byproduct from HFCs into H2 gas via water splitting. Platinum (Pt)-based catalysts are the most effective catalysts for both reactions. In this work, we used a fast, facile, and chemical-free method, called solution plasma sputtering (SPS), to synthesize Pt nanoparticles supported on Ketjen Black (KB). The discharge time was varied (5, 10, and 20 min) to alter the Pt loading. Characterization results revealed that the plasma did not affect the morphology of KB, and the Pt loading on KB increased with increasing discharge time (5.5-17.9 wt%). Well-crystallized Pt nanoparticles, ~2-5nmin diameter, were obtained. Electrochemical measurements revealed that Pt/KB exhibited bifunctional catalytic activity toward HER and ORR in 0.5 M H2SO4 solution. Both HER and ORR activities enhanced as the loading of Pt nanoparticles increased with a longer discharge time. Moreover, Pt/KB exhibited better HER and ORR stability than a commercial Pt-based catalyst, which was attributed to the stronger adhesion between Pt nanoparticles and KB support. Thus, SPS can be applied as an alternative synthesis method for preparing Pt/KB catalysts for HER and ORR. [ABSTRACT FROM AUTHOR]

Featured Application: Iron-based electrocatalysts were developed as oxygen-reducing catalysts for microbial fuel cell application. In this work, we synthesized new materials based on Fe(II) phthalocyanine (FePc), urea and carbon black pearls (BP), called Fe-N-C, as electrocatalysts for the oxygen reduction reaction (ORR) in neutral solution. The electrocatalysts were prepared by combining ball-milling and pyrolysis treatments, which affected the electrochemical surface area (ECSA) and electrocatalytic activity toward ORR, and stability was evaluated by cyclic voltammetry and chronoamperometry. Ball-milling allowed us to increase the ECSA, and the ORR activity as compared to the Fe-N-C sample obtained without any ball-milling. The effect of a subsequent pyrolysis treatment after ball-milling further improved the electrocatalytic stability of the materials. The set of results indicated that combining ball-milling time and pyrolysis treatments allowed us to obtain Fe-N-C catalysts with high catalytic activity toward ORR and stability which makes them suitable for microbial fuel cell applications. [ABSTRACT FROM AUTHOR]

• Ternary Ni/Co/N co-doped porous carbon film (Ni-Co-N@CF) is fabricated by a simple controllable and scalable strategy. • The Ni-Co-N@CF catalyst exhibits a large electrochemically active surface area and maximum diffusion limited current density. • The catalyst demonstrates a superior anti-poisoning capacity and long-term stability. • The excellent ORR activities are attributed to the synergetic interactions of ternary doping of Ni/Co/N in the film skeleton. • The ternary Ni/Co/N in the film can enhance electron conductivity and provide more Co-N active sites. Rational design of a stable, highly active non-precious metal-based electrocatalysts for oxygen reduction reaction (ORR) is vitally important for industrial application of fuel cells technology. As a potential alternative of Pt/C catalyst, two-dimensional (2D) porous carbon materials are widely investigated due to the highly accessible surface area and active sites, wherein carbon films doped with a plurality of metals and non-metal elements are rarely reported due to an uncontrollable synthesis process. Here, a bi-metallic (NiCo alloy nanoparticles) and nonmetallic (N) co-doped porous carbon film (Ni-Co-N@CF) is fabricated by a simple controllable and scalable strategy comprising the synthesis of NiCo alloy nanoparticles, modification of organic molecules, and high-temperature carbonization process. The optimized Ni-Co-N@CF catalyst shows an excellent ORR electrocatalytic activity with a larger electrochemically active surface area (2.31 m2 g−1), a higher half-wave potential (0.86 V) and a lower diffusion limited current density (−4.43 mA cm−2) than all the prepared control catalysts. Moreover, the designated catalyst also exhibits high durability and superior methanol tolerance in alkaline media, significantly better than the commercial Pt/C (20 wt%). The superior ORR performance is attributed to the synergetic interactions of ternary doping of Ni/Co/N in the 2D film skeleton, which not only greatly enhances conductivity but also provides more Co-N active sites. [ABSTRACT FROM AUTHOR]

PtCu hollow octahedral nanoparticles with wall thickness of ~2.1 nm have been successfully achieved to be as efficient bifunctional electrocatalysts toward oxygen reduction reaction and methanol oxidation reaction. • PtCu hollow octahedrons (HOs) with wall thickness of ~2.1 nm have been achieved. • The MA of PtCu/C HOs toward ORR boosts to 2.60 A mg Pt -1. • After 10,000 voltage cycles, the MA of Pt 44.1 Cu 55.9 /C HONs remains 1.63 A mg Pt -1. • The optimum MA of methanol electrooxidation on PtCu/C HONs is 1.94 A mg Pt -1. In response to the scarcity of precious metals, the development of precious-metal-saving electrocatalysts exhibiting high mass activity (MA) and durability towards oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) for both proton-exchange membrane fuel cells (PEMFCs) and direct methanol fuel cells (DMFCs) has aroused increasing attention. In this study, octahedral Cu-rich PtCu alloy is seeded to fabricate near-surface composition-tunable PtCu hollow octahedral nanoparticles (HONs) with the wall thickness of ~2.1 nm. Due to both the alloying effects of near surface and the special hollow octahedral structure, the PtCu/C HONs exhibit significantly higher MA and durability than commercial Pt/C towards both ORR in alkaline medium and MOR in sulfuric acid electrolyte. The ORR MA of Pt 44.1 Cu 55.9 /C HONs are up to 2.60 A mg Pt −1 that is 18.5-fold enhancement compared with that of Pt/C. Besides, after 10,000 voltage cycles, the MA of Pt 44.1 Cu 55.9 /C HONs remains to be 1.61 A mg Pt −1, a datum 53.7 times that of Pt/C. The in situ CO polarization curves exhibit that the Pt 44.1 Cu 55.9 HONs/C own high resistance to CO poisoning. For MOR in sulfuric acid electrolyte, the optimum SA/MA of PtCu/C HONs is 5.33 mA cm−2/1.94 A mg Pt −1, which is 10.25/5.87 times higher than that of Pt/C. This study provides effective bifunctional cathode and anode electrocatalysts for both PEMFCs and DMFCs. [ABSTRACT FROM AUTHOR]

Co nanoparticles supported on three-dimensionally (3D) N-doped holey graphene aerogels (Co/N-GA-h) hybrids were successfully synthesized by simple high-temperature pyrolysis method. As a non-noble metal electrocatalyst, the Co/N-GA-h hybrids displayed the excellent activity and durability for the ORR in alkaline media. The reactive and stable catalysts for the oxygen reduction reaction are highly desirable for low temperature fuel cells. The commercial oxygen reduction reaction electrocatalysts generally reply on noble metal based nanomaterials, which suffer from inherent cost and selectivity issues. At present, it still remains challenge for designing efficient non-noble metal-based oxygen reduction reaction electrocatalysts. Herein, we successfully synthesize Co nanoparticles supported on three-dimensionally N-doped holey graphene aerogels hybrids by the high-temperature calcination of the graphene aerogels-polyallylamine-CoII hybrids. The component optimized hybrids show the excellent electrocatalytic activity for oxygen reduction reaction in alkaline media, which is comparable to commercial Pt/C electrocatalyst. Meanwhile, the hybrids also show eminent tolerance for CO and methanol, attributing to their excellent oxygen reduction reaction selectivity. The three-dimensionally interconnected structure of graphene aerogels, N-doping, uniform dispersion and high crystallinity of Co nanoparticles, and holey structure of graphene contribute to the striking oxygen reduction reaction activity of hybrids. [ABSTRACT FROM AUTHOR]

For the development of metal-air batteries and fuel cells, highly efficient and inexpensive electrocatalysts are one of the main issues for scalable applications of these advanced energy devices. Herein, based on the in situ conversion of FeS to γ-FeOOH with a two-dimensional (2D) layered structure, a special nanohybrid, N, S co-doped porous carbon nanosheets loaded with γ-FeOOH, is fabricated by carbonization of Fe3+-coordinated polydopamine, which uniformly coats the surface of bacterial cellulose. The nanocomposites exhibit high activity towards the cathodic oxygen reduction reaction (ORR), characterized by a more positive half-wave potential (10 mV) than the commercial Pt/C (20 wt%) electrocatalyst in alkaline medium. Additionally, the nanohybrid has excellent stability and a high methanol tolerance towards the ORR. Further experiments and density functional theory (DFT) calculations demonstrate that the doped N, S in the carbon matrix and the (0 1 0) plane of γ-FeOOH are the ORR active sites. A zinc-air battery equipped with this nanohybrid presents better a power density (92 mW cm−2) and specific capacity (740 mA h g−1) than the Pt/C electrocatalyst, demonstrating its promising potential for application in energy conversion devices. [ABSTRACT FROM AUTHOR]

Designing high-performance nonprecious electrocatalysts to replace Pt for the oxygen reduction reaction (ORR) has been a key challenge for advancing fuel cell technologies. Here, we report a systematic study of 15 different AB2O4/C spinel nanoparticles with well-controlled octahedral morphology. The 3 most active ORR electrocatalysts were MnCo2O4/C, CoMn2O4/C, and CoFe2O4/C. CoMn2O4/C exhibited a half-wave potential of 0.89 V in 1 M KOH, equal to the benchmark activity of Pt/C, which was ascribed to charge transfer between Co and Mn, as evidenced by X-ray absorption spectroscopy. Scanning transmission electron microscopy (STEM) provided atomic-scale, spatially resolved images, and high-energy-resolution electron-loss near-edge structure (ELNES) enabled fingerprinting the local chemical environment around the active sites. The most active MnCo2O4/C was shown to have a unique Co-Mn core–shell structure. ELNES spectra indicate that the Co in the core is predominantly Co2.7+ while in the shell, it is mainly Co2+. Broader Mn ELNES spectra indicate less-ordered nearest oxygen neighbors. Co in the shell occupies mainly tetrahedral sites, which are likely candidates as the active sites for the ORR. Such microscopic-level investigation probes the heterogeneous electronic structure at the single-nanoparticle level, and may provide a more rational basis for the design of electrocatalysts for alkaline fuel cells. [ABSTRACT FROM AUTHOR]

• Catalytic partial oxidation (CPOX) processing experimentally investigated to use Methane in SOFC. • Reynolds number effects on electrochemical performance of the SOFCs. • Carbon deposition prevented by utilizing oxygen with methane in favorable operating conditions. • Investigation of the carbon deposition through the NiO-YSZ anode by EDAX and SEM. The development of high-performance non-precious metal electrocatalysts is of great importance for construction of next generation fuel cells. Herein, we report for the first time the creation of new metal-free porous carbon framework catalysts derived from N -rich hypercrosslinked polymers (HCPs) using pyrrole as building blocks for oxygen reduction reaction (ORR) (denoted as PCF-HCPs). The PCF-HCPs obtained at the pyrolysis temperature of 900 °C (PCF-HCP-900), displayed outstanding catalytic activity towards the ORR compared with other PCF-HCPs pyrolysis temperature. Due to PCF-HCP-900 with large specific surface, excellent porosity and, importantly, exposed active sites caused by N doping with high density, the catalysts exhibited outstanding ORR activity in alkaline medium, i.e., the PCF-HCP-900 yielded a half-wave potential of 0.84 V, which was 10 mV higher than that of the state of-the-art Pt/C catalyst (0.83 V), and onset potential of 0.95 V (vs. RHE), a high diffusion limiting current density of 4.8 mA cm−2, better methanol tolerance and long-term stability (2 mV negative shift after 3000 potential cycles) than commercial Pt/C. Furthermore, PCF-HCP-900 shows a favorable 4-electron transfer process (n ≈ 3.96) and lower H 2 O 2 yield. Based on these merits, the PCF-HCP-900 may open a new possibility for design of ORR metal-free catalyst of fuel-cell technologies. [ABSTRACT FROM AUTHOR]

Intermetallic electrocatalysts have demonstrated significant potential in facilitating the cathodic oxygen reduction reaction (ORR) in fuel cells with enhanced activity and durability. However, it is still an enormous challenge to the facile synthesis of Pt-based intermetallic catalysts with uniform size and high ordering degree. Here, we innovatively fabricate the core-shell structured L1 0 -PtFe intermetallics with Pt skins supported on N-doped porous carbon matrix through one-step pyrolysis of PtFe Hofmann-type metal-organic frameworks (denoted as L1 0 -PtFe/NC). Under the constraints of the porous structure and cyano-ligand bonding, most Fe atoms are alloyed with Pt to form uniform-ordered PtFe intermetallics, while some Fe atoms are atomically dispersed in the carbon framework to form FeN x moieties. Notably, a series of intermetallic PtFe catalysts with different ordering degrees are successfully constructed by adjusting the pyrolysis temperature, which verified that the increase of ordering degree is beneficial to promote the electrocatalytic performance. In particular, the ordered L1 0 -PtFe/NC-800 exhibits superb ORR activity with both mass and specific activities, which are 2.7-folds higher than those of commercial Pt/C. Moreover, after an accelerated durability test, L1 0 -PtFe/NC-800 retains over 90 % mass activity. This work provides a promising approach for the development of efficient Pt-based intermetallic electrocatalysts for fuel cells. [Display omitted] • Core-shell L1 0 -PtFe intermetallics supported on N-doped porous carbon are prepared. • The enhancement of the ordering degree facilitates electrocatalytic performance. • The L1 0 -PtFe/NC exhibits competitive ORR activity and outstanding stability. [ABSTRACT FROM AUTHOR]

The design of a new electro-catalyst with rich active sites, sufficient surface areas, low cost, and excellent stability for promoting the oxygen reduction reaction (ORR) efficiency is a crucial research topic in the fuel cell's application. Herein, the successful preparation of 2D WS 2 and MoS 2 functionalized NiO nanoparticles onto the surface of nanodiamond and carbon support is reported. The effect of WS 2 and MoS 2 doping on nickel oxide/nanodiamond activity supported carbon composites (NiO/ND/C) as electro-catalysts for oxygen reduction reaction in an alkaline medium was evaluated. The combination of activated carbon with sp2 hybridization and nanodiamond with sp2 and sp3 hybridization allows for better materials support conductivity. All prepared electro-catalysts exhibit good electrochemical activity towards ORR. It's noticed that the most efficient electro-catalyst for ORR among all the prepared composites is WS 2 /NiO/ND/C, which exhibits the highest current density of −7.47 mA·cm−2 at a rotating speed of 2500 rpm and a retention stability of 94.3 % after 100-repetitive cycles. Moreover, the WS 2 /NiO/ND/C composite forces the ORR reaction through the direct four-electron pathway. This work spotlights the effect between the electronegative oxygen atoms, the electropositive Mo and W atoms, and the synergistic effect between WS 2 and carbon support. All this information confirms that the as-reported WS 2 /NiO/ND/C nanocomposite may be considered a hopeful cathodic electrode for ORR catalysis as an alternative catalyst for platinum-based ones. [Display omitted] • A support containing activated carbon and nanodiamond was prepared. • The activated carbon and nanodiamond support was functionalized with NiO nanoparticles (NiO/ND/C). • The compound was further functionalized with transition metal dicalcogenides namely WS 2 and MoS 2. • These composites were tested as electro-catalysts for oxygen reduction reaction (ORR). • WS 2 /NiO/ND/C exhibits the highest current density of –8.27 mA.cm–2 and a retention stability of 94.3%. [ABSTRACT FROM AUTHOR]

Fuel cells and metal-air batteries have been comprehensively investigated in recent years because of their high energy capacity, good efficiency and environmental friendly nature. Slow kinetics of oxygen reduction reaction (ORR), one of the main processes in fuel cells and metal-air batteries, is improved with platinum catalysts that confine the prevalent utilization of such electrochemical devices with increasing worth for them. However, platinum catalysts after long time usage exhibit weak operations due to the crossover effect and agglomeration. Metal–organic frameworks (MOFs), the porous crystalline materials, consisting of metal centers coordinated to organic ligands, are appropriate catalysts due to their superior properties such as high surface area and carbon content, tunable pore size and diverse metal nodes. In this review, we summarize the recent progress in synthesis and design of MOF-derived ORR electrocatalysts in acidic and alkaline fuel cells. Our focus is on the different methods developed for improving the activity and stability of MOF based ORR electrocatalysts. [ABSTRACT FROM AUTHOR]

Graphical abstract Abstract How to reduce the usage of precious metals in electrocatalysts is a big challenge for the development of fuel cells. Metal nanoclusters (NCs) are highly desirable as active catalysts, but palladium nanoclusters (Pd NCs) have been less well developed than other metal clusters, such as gold, silver and copper, owing partly to the difficulties in size-controlled synthesis. Here, based on N, N-dimethylformamide (DMF)-mediation and ligand-exchange reaction, atomically precise Pd 5 (C 12 H 25 S) 13 nanoclusters are successfully synthesized. By loading the as-prepared Pd 5 nanoclusters on multiwalled carbon nanotubes (MWCNTs) and the following pyrolysis to remove the thiolate ligands, the surface-cleaned Pd 5 clusters (Pd 5 NCs/MWCNTs) can serve as efficient electrocatalysts for the oxygen reduction reaction (ORR) and the ethanol oxidation reaction (EOR). With ultra-low mass loading of Pd (2%), the Pd 5 NCs showed higher mass and specific activities and better durability than the commercial Pd/C catalyst (5 wt%) for the ORR. At 0.8 V, the mass and specific activities of Pd 5 NCs/MWCNTs are 5.70 and 4.53 times higher than the commercial Pd/C catalyst, respectively. As for the EOR, the Pd 5 NCs/MWCNTs exhibited lower onset potential (0.39 V) and peak potential (0.81 V) than the commercial Pd/C catalyst (0.44 and 0.89 V). Electrochemical impedance spectroscopy (EIS) measurements indicated that for the EOR, the Pd 5 nanoclusters have a much smaller charge transfer resistance (R ct) than the commercial Pd/C. The high-performance electrocatalytic properties of Pd 5 NCs for the ORR and EOR could be ascribed to the relatively high surface area-to-volume ratio and high density of exposed surface atoms of the Pd 5 nanoclusters. [ABSTRACT FROM AUTHOR]

Graphical abstract Highlights • A novel low-temperature hydrothermal method is developed to prepare Co-N-rGO. • Co-N-rGO demonstrates higher catalytic activity for ORR than pyrolyzed Co-N-rGO. • Co is coordinated with N which is doped into the rGO structure via covalent bond. • Co and N show synergetic effect in enhancing the ORR activity of rGO. • The active sites responsible for ORR are proposed to be CoN 2 /C and CoN 4 /C species. Abstract Cobalt and nitrogen co-doped reduced graphene oxide (Co-N-rGO) composites are prepared by a facile low-temperature hydrothermal method. Structure characterization reveals that cobalt and nitrogen are co-ordinately attached to the rGO sheets with the formation of covalent C-N and Co-O-C linkages. Cyclic voltammetry and linear sweep voltammetry show that the Co-N-rGO composite possesses higher electrocatalytic activity and four-electron selectivity for oxygen reduction reaction (ORR) as compared to the rGO, Co-rGO and N-rGO. In addition, the Co-N-rGO composite presents excellent stability and durability in alkaline medium comparable to commercial Pt/C. The edge plane CoN 2 /C, CoN 4 /C, and basal plane macrocyclic CoN 4 /C species within the Co-N-rGO structure are proposed to be the active sites performing catalysis in the ORR. The strong covalent linkages between the cobalt/nitrogen and rGO not only enable potent synergy of cobalt, nitrogen and rGO in catalysis, but also ensure structure stability of the composite. Due to the superior ORR activity of Co-N-rGO, high-temperature heat treatment is not able to improve its activity any more. The low-temperature hydrothermal method is anticipated to be used as a low-cost and facile preparation approach for ORR catalysts, and the superb ORR performance of Co-N-rGO endow it with great application potential in fuel cells, metal-air batteries and other ORR-related electrochemical industries. [ABSTRACT FROM AUTHOR]

Abstract The exploration of cheap and stable electrocatalysts with high activity towards oxygen reduction reaction in the acidic and alkaline medium is a vital activity for large-scale applications of fuel cells. In recent years, one-dimensional nanofibrous electrode materials with high surface area and specific porosities have been drawing great attention in energy conversion devices such as fuel cells and metal-air batteries. Nanofibers with a one-dimensional nanostructure can be produced by electrospinning, which has been considered as a particularly low-cost and versatile method. In this review, we summarize the properties of electrospun nanofibers and the recent progress in designing of non-precious nanostructured electrocatalysts for oxygen reduction reaction in fuel cells. More importantly, we also highlight the interesting nanostructures, new synthetic approaches, and the electrocatalytic performance including active sites and stability of electrospun-based electrocatalysts. In addition, we describe the research challenges and future developmental perspectives of electrospun materials in energy technology. Highlights • Non-precious nanostructured electrocatalysts by electrospinning are summarized. • The active sites and reaction mechanism of the electrocatalysts are discussed. • Research challenges and future perspectives are described. [ABSTRACT FROM AUTHOR]

Cyclic voltammetry as a simple electrochemical deposition method was developed in order to prepare a platinum nano-electrocatalyst for oxygen reduction reaction (ORR) in low-temperature fuel cell systems. The morphology of the prepared platinum was evaluated by scanning electron microscopy and energy dispersive x-ray analysis. The effects of platinum concentration in electrodeposition solution and scan numbers of cyclic voltammetry (scan rate: 50 m V s−1, between 1.489 and − 0.311 versus reversible hydrogen electrode) on the performance of prepared electrocatalysts for ORR were studied. The fabricated electrodes were evaluated by cyclic voltammetry, linear sweep voltammetry, electrochemical impedance spectroscopy and scanning electron microscopy. The results revealed that the optimum conditions for the preparation of electrocatalysts were 2E−3 M H2PtCl6 and 30 scan numbers. The optimized electrode showed high stability after 1200 cycles. [ABSTRACT FROM AUTHOR]

Abstract Presently, the practical application of Fe/N/C catalysts as replacements of Pt for oxygen reduction reaction is still limited by insufficient activity. Herein, we demonstrate a novel design for such catalyst. On one hand, the obtained Fe/N/C SiO 2 ZnCl 2 catalyst owns high densities of well-exposed active-sites derived from three-dimensional well-balanced macro-, meso-, and microporous structures constructed by adopting ZnCl 2 salt and SiO 2 microspheres as combined templates. On the other hand, simulation reveals that a high loading of catalyst in cathode catalyst layer would not benefit cell performance and fast oxygen reduction reaction process occurs only inside a limited thickness of catalyst layer. Particularly, the Fe/N/C SiO 2 ZnCl 2 shows a maximal output power density as high as 480 mW cm−2 at an ultra-low loading of 0.5 mg cm−2. This study firstly exhibits that development of catalysts with high-density active sites and construct of ultra-thin catalyst layer are of great significance for improving the performance of fuel cell. Highlights • Fe/N/C SiO 2 ZnCl 2 was synthesized using ZnCl 2 templating and silica templating. • Fe/N/C SiO 2 ZnCl 2 shows superior ORR activity in both alkaline and acidic medium. • The P max of Fe/N/C SiO 2 ZnCl 2 is as high as 480 mW cm−2 at a 0.5 mg cm−2 loading. [ABSTRACT FROM AUTHOR]

Developing efficient bi-functional electrocatalysts for both oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER) is crucial for producing hydrogen and utilizing hydrogen effectively to promote electrochemical energy storage in proton membrane exchange fuel cells (PEMFCs). Herein, we report Co@Pd core-shell nanoparticles encapsulated in porous carbon derived from zeolitic imidazolate framework 67 (ZIF-67) for both ORR and HER. The controlled pyrolysis of ZIF-67 can lead to the formation of Co nanoparticles encapsulated in nitrogen-doped porous carbon (Co NC), which subsequently underwent galvanic replacement with Na 2 PdCl 4 to form Co@Pd core-shell nanoparticles embedded in nitrogen-doped porous carbon (Co@Pd NC). The Co@Pd NC exhibited outperformance in ORR and HER than commercial Pd/C, as manifested by more positive onset potential and larger diffusion-limited current density in ORR tests, as well as a small overpotential to drive a current density of 10 mA cm −2 , and much lower Tafel slope in HER tests. It also demonstrated more robust long-term stability than commercial Pd/C for both ORR and HER. Multiple techniques inter-confirmed that the Pd loading in the sample was very low. The findings can pave a path for fabricating a core-shell structured nanocomposite with ultralow noble metal usage as a bifunctional catalyst for electrochemical energy storage and conversion with high-efficiency and remarkable longevity. [ABSTRACT FROM AUTHOR]

[Display omitted] • Different preparation schemes of PBAs are systematically summarized. • Strategy developing high-performance PBAs-based electrocatalyst is proposed. • An insight into the future research direction of PBAs-based electrocatalyst is highlighted. Electrolytic water, metal-air cells and fuel cells are the key fields in the application of new energy. However, these fields are subject to the high overpotential of ORR (oxygen reduction reaction), OER (oxygen evolution reaction) and HER (hydrogen evolution reaction), and these reactions are limited by the efficiency of electrocatalysts. Therefore, developing highly active electrocatalysts becomes a key step to solve the above problems. Prussian blue analogues (PBAs) are ancient synthetic cyanide coordination polymer materials, which are widely used in ORR, OER and HER. The unique three-dimensional open metal frame structure and large specific surface area of PBAs greatly increase the contact area between catalyst and electrolyte, and improve the number of active sites. The easy adjustment of components is beneficial to enhance the inherent activity of each active site in the catalyst. In this paper, the recent progress of PBAs derived materials in electrocatalysis is reviewed. Firstly, different preparation methods of PBAs were summarized, and then the regulatory strategies to improve the electrocatalytic activity of ORR, OER and HER when PBAs derived materials were used as electrocatalysts were discussed in detail, including the chemical composition regulation of doping, as well as the structure and morphology regulation of core–shell structure, open nanoccages structure and composite with other materials. Finally, the major challenges and possible future research orientations in this field were discussed, providing a new vision for further application of PBAs derived materials in electrocatalysis. [ABSTRACT FROM AUTHOR]

The nitrogen-doped carbon materials express excellent oxygen reduction reaction (ORR) electrocatalytic activity, which can be used as cathode catalyst for fuel cells to replace platinum electrocatalysts. In this paper, polyaniline and glucose as precursors were used to prepare nitrogen-doped carbon materials by hydrothermal reaction combined with high temperature carbonization activation. The results showed that the onset potential of nitrogen-doped porous materials calcined at 900 ℃ (PCPG-900) was −0.171 V, which was close to commercial Pt/C catalyst (−0.03 V) and the limiting current density was 5.4 mA cm −2 , which was 0.9 mA cm −2 higher than that of Pt/C catalyst (4.5 mA cm −2 ). And the (average) number of electrons transfer number per molecule of O 2 was 4.2, indicating that oxygen reduction reaction mainly via four-electron reduction of O 2 to H 2 O. The resulting product may be a promising candidate as alternative catalysts for the cathode side in fuel cells. [ABSTRACT FROM AUTHOR]