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Biochar, a carbon‐rich biomass material has emerged as promising reinforcement and offers versatile applications and potential benefits in various fields, especially in fused deposition modeling (FDM). This study focuses on the development and characterization of groundnut shell‐derived biocarbon (GNSC) reinforced polylactic acid (PLA) filaments for FDM. The GNSC was synthesized through pyrolysis using a tubular furnace at temperatures 700, 800, and 900°C. Synthesized carbon was characterized using Raman spectroscopy, XRD, and SEM analysis. The results showed that the synthesized carbon particles were graphitic, spherical, and nanosized with an average diameter of 40 nm. The preferred biocarbon material, GNSC800 was selected for its high carbon content (98.25%) observed through EDX analysis. Composite filaments were produced with different GNSC800 loadings of 0.25%, 0.5%, and 0.75% using solvent casting and extrusion techniques. Thermal stability was evaluated using TGA and DSC, which showed improved properties with the addition of biocarbon. The mechanical properties and electrical conductivity were enhanced with the inclusion of biocarbon. The data were also validated using ANOVA and Tukey's test. Filament with the 0.5 wt% loading showed the most favorable thermomechanical properties exhibiting a 39.8% increase in tensile strength and a 17.5% improvement in tensile modulus. [ABSTRACT FROM AUTHOR]

Polylactic acid (PLA) composite serve as widely used filaments in fused deposition modeling (FDM) 3D printing. This study investigates the enhancement of PLA composite's comprehensive mechanical properties and thermal stability through the incorporation of carbon fiber (CF). The influence of FDM process parameters on the mechanical properties of PLA composite is also analyzed. Results show that adding 5 wt.% CF significantly enhances the stiffness and comprehensive mechanical properties of PLA composite. The order of printing factors affecting the tensile strength of the PLA composite product is as follows: printing layer thickness, bottom plate temperature, printing speed, and nozzle temperature. Finally, optimal tensile strength is achieved under specific conditions: 0.1 mm layer thickness, 60 °C bottom plate temperature, 40 mm/s printing speed, and 215 °C nozzle temperature. [ABSTRACT FROM AUTHOR]

Highlights The objective of this study is to improve the properties of polylactic acid (PLA), a biopolymer produced from renewable resources, without compromising its environmentally friendly “natural composite” properties. The aim was to expand the application range of PLA by making it suitable for the production of high performance composites. With this in mind, it was decided to use inorganic and environmentally friendly materials such as basalt fiber (BF) and boric acid (BA) as reinforcements. Adhesive wear and tensile tests were used to investigate the tribological and mechanical performance of the composites. Differential scanning calorimetry (DSC) and dimensional stability analysis (DSA) methods were used to investigate the thermal properties. Scanning electron microscopy analysis was also used to investigate the morphological properties of the samples. In addition, a matrix modification process using Joncryl®, an epoxy‐based chain extender chemical, was applied to enhance the interfacial interaction between the composite components and improve the composite properties by improving the dispersion of reinforcing materials. As a result of the characterization tests, it was observed that a significant improvement in the properties of the material type containing 10 wt% BF, 0.25 wt% BA and 2 wt% Joncryl® was achieved. A 19% increase in tensile strength of this type of material was observed compared with unreinforced PLA, while the sharp peak increase in the coefficient of friction (COF) curve was shifted from 20 m to 60 m. As a result, it has been presented that environmentally friendly and inorganic materials such as BF and BA can be used to produce composite materials that will serve sectors where the need and use of high performance materials is intense, especially in the automotive, aerospace and aviation sectors. The properties of PLA matrix composites were improved by the simultaneous use of BF and BA and the addition of Joncryl®. The structural properties of PLA, an environmentally friendly polymer, have been improved without compromising this characteristic. PLA matrix natural composites with performance that can be used in the automotive, aerospace and aviation sectors have been developed. [ABSTRACT FROM AUTHOR]

Increasing toughness of brittle polymer without losing modulus of elasticity and tensile strength is highly important for enlarging the range of applications. In this study, polylactic acid (PLA) modified with epoxidized linseed oil (ELO) and polypropylene-grafted maleic anhydride (PPgMA) with a good balance of toughness and rigidity was successfully prepared by melt mixing procedure. The addition of PPgMA/ELO with appropriate proportions (3:1, 5:1, and 5:5 wt %) resulted in PLA modified samples with significant ductility improvement (around 2200% of elongation at break and 1800% of tensile toughness compared to the neat PLA) with low decrease in Young modulus and tensile strength. This feature was attributed to improved interfacial interactions and the formation of crosslinked structures at the interface that also increased viscosity of the melting system and cold crystallization temperature of PLA. The scanning electron microscopy revealed the presence of small domains of modified systems. The effectiveness of reactive compatibilization among the components was also suggested by Fourier transform infrared (FTIR) spectroscopy and thermal degradation analysis. The combination of toughness, modulus of elasticity and good thermal properties make this low-cost and scalable ecofriendly material a promising candidate for use as biodegradable plastic in several fields including medical applications and packaging. [ABSTRACT FROM AUTHOR]

This study investigated the incorporation of akermanite into a polylactic acid (PLA) matrix using the solution casting method, with akermanite ratios ranging from 0.05% to 2% w/w. To facilitate even distribution of akermanite, 5 wt% triacetin was used as a plasticizer. The resultant PLA/akermanite composite films were evaluated and compared against neat PLA and plasticized PLA films in terms of color, optical, physical, mechanical, thermal and structural properties. Fourier-transform infrared spectroscopy (FT-IR) revealed structural formations attributed to the added plasticizers and akermanite in the PLA matrix. The films containing akermanite showed reduced transparency compared to neat PLA. Differential Scanning Calorimetry (DSC) results indicated an enhancement in crystallinity with the addition of akermanite to the PLA matrix, which suggests improved thermal properties. Mechanical testing showed that the inclusion of triacetin decreased the tensile strength of the PLA films from 31.01 MPa to 29.19 MPa, while the Young's modulus increased from 1.23 GPa to 1.33 GPa. The elongation at break also improved significantly, rising from 5.60% to 8.26%. These changes indicate an overall enhancement in the ductility and stiffness of the films. Additionally, the water solubility and moisture content of the composite films decreased, whereas their water absorption increased compared to neat PLA. These results suggest that the PLA/akermanite composites, with altered physical and mechanical properties, have significant potential for use as biocomposite materials in food packaging applications, offering a sustainable alternative with enhanced performance characteristics. [ABSTRACT FROM AUTHOR]

Purpose: The paper aims to fabricate shape memory composites using polylactic acid (PLA) matrix and graphite. Shape memory polymers are a promising family of materials for biomedical applications because of their favourable mechanical properties, fast reactions and good biocompatibility. For most SMPs, however, achieving controllable sequential shape change is challenging. Design/methodology/approach: In the present work, 4D printing technology is used to fabricate shape memory composites using polylactic acid (PLA) matrix and graphite. A comparative study of pure PLA and graphite's different weight % composition has been done. Findings: By carefully managing the deformation state, PLA with graphite shape memory composites produced controllable sequential deformation with an amazing shape memory effect. Surface morphology, thermal properties, melt flow index and shape recovery tests have all been carried out to assess the qualities of manufactured samples. Originality/value: This is a one-of-a-kind to fabricate shape memory composites using graphite and a PLA matrix. Thus, this research attempts to deliver the possible use of PLA/graphite composites fabricated using 4D printing in robotics and biomedical devices. [ABSTRACT FROM AUTHOR]

Different chemical treatment methods were employed to modify the surface of cotton stalk fibers, which were then utilized as fillers in composite materials. These treated fibers were incorporated into polylactic acid/polypropylene melt blends using the melt blending technique. Results indicated that increasing the surface roughness of cotton stalk fibers could enhance the overall mechanical properties of the composite materials, albeit potentially leading to poor fiber–matrix compatibility. Conversely, a smooth fiber surface was found to improve compatibility with polylactic acid, while Si-O-C silane coating increased fiber regularity and interfacial interaction with the matrix, thereby enhancing heat resistance. The mechanical properties and thermal stability of the composite materials made from alkali/silane-treated fibers exhibited the most significant improvement. Furthermore, better dispersion of fibers in the matrix and more regular fiber orientation were conducive to increasing the overall crystallinity of the composite materials. However, such fiber distribution was not favorable for enhancing impact resistance, although this drawback could be mitigated by increasing the surface roughness of the reinforcing fibers. [ABSTRACT FROM AUTHOR]

This study aimed to investigate the impact of poly (ethylene glycol) (PEG) on the properties of nanocomposites consisting of polylactic acid (PLA) and 3-aminopropyltriethoxysilane-modified bacterial cellulose (MBC) nanofibers. Differential scanning calorimetry (DSC) studies indicated that the presence of PEG enhanced the chain mobility of PLA during crystallization, thereby enabling the MBC to act as efficient nucleation agents. Furthermore, DSC and X-ray diffraction (XRD) analyses provided evidence for the formation of two distinct crystal structures, namely α and α,' as well as various spherulitic dimensions. Finally, the toughening of PLA was occurred by adding PEG to PLA and ternary nanocomposites. [ABSTRACT FROM AUTHOR]

This study aims to develop sustainable, renewable and biodegradable biocomposite films from environmentally friendly materials. For this purpose, completely biodegradable polymer composites were prepared by mixing polylactic acid (PLA) with a new source, quince peel (QP), by solvent casting method, and their structural, mechanical and thermal properties were examined. The tensile strengths of the composites prepared using QP in proportions varying between 5% (P5Q) and 30% (P30Q) by weight vary between 21.13 ± 0.80 and 12.01 ± 0.10 MPa, and their elongations at break vary between 11.33 ± 0.38 and 4.08 ± 1.06 %. As the QP contribution increased, the tensile strength and breaking elongation of these composites generally decreased, while the elastic modulus also increased. Among these composites, whose elastic modulus varies between 1040.00 ± 140.01 and 811.33 ± 13.31 MPa, it was determined that the elastic modulus (1040.00 ± 140.01 MPa) of the 20% QP added composite (P20Q) was higher than the others. When the thermal analysis of PLA/QP films were examined, it was observed that the glass transition temperatures (Tg) were between 58.54 and 51.45°C and the melting temperatures (Tm) were between 167.71 and 164.28°C, and these temperatures generally decreased with increasing QP doping. When the T50 values, which represent the temperature at which 50% of the composite materials decompose, were examined, it was found that the QP-added ones were higher than the pure composites. While this value was 317.96°C in pure PLA composite, T50 values varied between 327.92 and 340.80°C depending on the varying QP ratios. According to the XRD results performed to evaluate the crystalline properties of PLA composites containing quince bark, the crystallinity of pure PLA was determined as 19.5% and the crystallinity of composites containing 5, 10, 20 and 30 wt % QP additives was determined as 19.3, 18.3, 16.4 and 14.6%, respectively. [ABSTRACT FROM AUTHOR]

Plastic‐induced environmental issues could be solved using biomaterials, such as polylactic acid (PLA) film. PLA film is a costly solution suggesting the need to add less expensive starch. However, PLA and starch do not mix due to their diverging water behavior. In this study, we evaluated the impact of lecithin as a compatibilizer in varying ratio of PLA and starch film. The results show that inclusion of lecithin in PLA/starch composite leads to enhanced mechanical properties compared with the composite without lecithin. All films' thermal properties were stable but the thermograph of PLA/starch display two peaks whose distance is impacted by lecithin. In addition, morphology and functional group fingerprints revealed that the addition of lecithin improved the interfacial adhesion between the two polymers. Lecithin influenced the positioning and dispersion pattern of starch granules and distinct transmittance characteristics. The improved compatibility of PLA/starch makes the resulting films less susceptible to water penetration and dissolution. This work demonstrated the possibility of using lecithin as emulsifier between PLA and starch which could expand the application of PLA/starch film especially in packaging industries and bale net wrapping. [ABSTRACT FROM AUTHOR]

Blends of polylactic acid (PLA) with amorphous polyhydroxyalkanoate (aPHA) are less brittle than neat PLA, thus enabling their use as biodegradable packaging. This work investigated the impact of recycling on the properties of neat PLA and PLA/aPHA blends with 90 and 75 wt. % PLA. After the materials were subjected to five heat histories in a single-screw extruder, the mechanical, rheological, and thermal properties were measured. All recycled compounds with 100% PLA and 75% PLA had similar decomposition behavior, whereas the decomposition temperatures for the blends with 90% PLA decreased with each additional heat cycle. The glass transition and melting temperatures were not impacted by reprocessing, but the crystallinity increased with more heat cycles. The complex viscosity of the reprocessed PLA and PLA/aPHA blends was much lower than for the neat PLA and increasing the number of heat cycles produced smaller reductions in the complex viscosity of 100% PLA and the blend with 90% PLA; no change in complex viscosity was observed for blends with 75% PLA exposed to 2 to 5 heat cycles. The tensile properties were not affected by reprocessing, whereas the impact strength for the 75% PLA blend decreased with reprocessing. These properties suggest that users will be able to incorporate scrap into the neat resin for thermoformed packaging. [ABSTRACT FROM AUTHOR]

The research presented in this article focuses on the use of inorganic–organic material, based on titanium dioxide and lignin, as a filler for polylactide (PLA) biocomposites. To date, no research has been conducted to understand the impact of hybrid fillers consisting of TiO2 and lignin on the supermolecular structure and crystallization abilities of polylactide. Polymer composites containing 1, 3 or 5 wt.% of hybrid filler or TiO2 were assessed in terms of their structure, morphology, and thermal properties. Mechanical properties, including tensile testing, bending, impact strength, and hardness, were discussed. The hybrid filler is characterized by a very good electrokinetic stability at pH greater than 3–4. The addition of all fillers led to a small decrease in the glass transition temperature but, most importantly, the addition of 1% of the hybrid filler to the PLA matrix increased the degree of crystallinity of the material by up to 20%. Microscopic studies revealed differences in the crystallization behavior and nucleation ability of fillers. The use of hybrid filler resulted in higher nucleation density and shorter induction time than in unfilled PLA or PLA with only TiO2. The introduction of small amounts of hybrid filler also affected the mechanical properties of the composites, causing an increase in bending strength and hardness. This information may be useful from a technological process standpoint and may also help to increase the range of applicability of biobased materials. [ABSTRACT FROM AUTHOR]

Polylactic-acid–starch-based polymer composite (PLA/TPS) has good thermal stability for biocomposites. However, the physical and mechanical properties of PLA/TPS do not meet the standards. It needed additives to enhance its physical and mechanical properties. The aim was to improve the physical and mechanical properties of PLA/thermoplastic starch using sucrose. In addition, this study evaluated the enhancement of thermal properties of PLA/thermoplastic starch using sucrose. This study used sucrose as an additive to enhance the PLA/TPS composite. The addition of sucrose inhibits the degradation of biocomposites. This means that thermal stability increases. The thermal stability increased because the degree of crystallinity increased with the addition of sucrose, which was also proven in the XRD result. The addition of sucrose caused the morphology of the biocomposite to have pores. The FESEM results showed that biocomposites with the addition of sucrose had pores and gaps. These gaps result from low adhesion between polymers, causing a decrease in the mechanical and physical properties of the sample. Based on the FTIR spectra, biocomposite PLA/TPS blends with the addition of sucrose still have many hydroxyl groups that will lead to attracting other molecules or ions, such as oxygen or water. This phenomenon affects the physical and mechanical properties of materials. The physical and mechanical properties increased with sucrose addition. The best composite was prepared using 3% sucrose. This is because sucrose has a crystalline structure that affects the properties of biocomposites. However, the addition of 3% sucrose was not as effective as that of neat PLA. [ABSTRACT FROM AUTHOR]

Polylactic acid (PLA) is a bioresorbable and biodegradable polymer extensively used in various biomedical and engineering applications. In this study, we investigated the mass loss and thermal properties of PLA-multi-walled carbon nanotube (MWCNT) composites under simulated physiological conditions. The composites were prepared by melting PLA with 0.1, 0.5, 1.0, and 5.0 wt% MWCNTs using an ultrasonic agitator, and FTIR analysis confirmed composite formation. Subsequently, the composites were subjected to hydrolysis under simulated physiological conditions (pH 7.4 and 37 °C) for up to 60 days. The results revealed that the mass loss of the composites decreased with increasing MWCNT content, suggesting that the presence of MWCNTs decelerated the hydrolysis process. On day 58, the mass loss of pure PLA was 12.5%, decreasing to 8.34% with 0.1% MWCNT, 5.94% with 0.5% MWCNT, 4.59% with 1% MWCNT, and 3.54% with 5.0% MWCNT. This study offers valuable insights into the behavior of PLA-MWCNT composites under physiologically simulated conditions, facilitating the development of new polymer composites with enhanced thermal stability and degradation resistance for biomedical applications. [ABSTRACT FROM AUTHOR]

A binary blend of polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT), along with algae in their respective composites, were successfully produced using a melt extrusion process. The produced in-house coupling agent was used to enhance interfacial adhesion and algae dispersion. The influence of algae content incorporated into the compatibilized binary blend was thoroughly investigated, focusing on the bio-composites morphology, mechanical, and thermal properties. The addition of PLA-g-MA to the binary blend led to notable improvements in the storage modulus, mechanical strength, and thermal properties of the binary blend. Subsequently, the introduction of algae into the compatibilized binary blend further augmented the storage modulus, with an optimum algae concentration of 10 wt%. However, higher algae content led to decreased tensile strength, elongation at break, and impact resilience. The optimal balance of these properties was achieved at an optimal loading of 5-10 wt% of algae into the compatibilized binary blend. The thermal stability of the bio-composites was notably impacted by algae concentration, with the 10 wt% algae bio-composite exhibiting increased thermal stability. Increasing algae content correlated with decreased bio-composite crystallinity. These findings underscore the potential of optimized biobased algae composites for achieving desired mechanical and thermal properties, contributing to the development of sustainable and eco-friendly polymer biocomposites. [ABSTRACT FROM AUTHOR]

This study focuses on examining the influence of bast fibers on the flammability and thermal properties of the polylactide matrix (PLA). For this purpose, Urtica dioica and Vitis vinifera fibers were subjected to two types of modifications: mercerization in NaOH solution (M1 route) and encapsulation in an organic PLA solution (M2 route). In a further step, PLA composites containing 5, 10, and 15 wt% of unmodified and chemically treated fibers were obtained. The results of the tests show that only biocomposites containing mercerized fibers had a nearly 20% reduced flammability compared to that of PLA. Moreover, the biofiller obtained in this way belongs to the group of flame retardants that generate char residue during combustion, which was also confirmed by TGA tests. The M2 modification route allowed to achieve higher mass viscosity than the addition of unmodified and M1-modified fibers. The reason is that fibers additionally encapsulated in a polymer layer impede the mobility of the chain segments. The inferior homogenization of the M2-modified fibers in the PLA matrix translated into a longer combustion time and only a 15% reduction in flammability. [ABSTRACT FROM AUTHOR]

Polyethylene glycol (PEG), polypropylene glycol (PPG), and poly(ethylene glycol‐co‐propylene glycol) (PEPG) of number average molar masses (Mn) of 6–20 kDa are used as macroinitiators in the ring‐opening polymerization (ROP) of l‐lactide to synthesize high molar mass (50 kDa < MnCopo < 120 kDa) PLLA‐b‐polyether‐b‐PLLA linear triblock and starblock copolymers. At the studied block lengths, PEG and PEPG blocks exhibit miscibility with the PLLA blocks in the amorphous domains leading to a plasticization effect. As the PEG or PEPG block content is increased to 18 %wt, the Tg (Tg ≈ 24 °C) and the elastic modulus (E ≈ 500 MPa) are reduced, while the elongation at break (εb ≈ 280%) and crystallization rate are increased. At the same time, small angle oscillatory shear (SAOS) rheometric measurements show that the plasticized copolymers have a reduced melt viscosity. In contrast, SAOS and DSC measurements of the PPG‐containing block copolymers reveal phase separation of the PPG and PLA blocks leading to microstructures in the melt. Tensile tests show that the phase‐separated PPG‐containing block copolymers are more ductile than PLA homopolymers, but more brittle than the PEG‐ or PEPG‐plasticized block copolymers. [ABSTRACT FROM AUTHOR]

Non‐solvent induced phase separation (NIPS) method was employed to fabricate biodegradable poly(lactic acid) (PLA) nanocomposite membranes. Morphological studies using scanning electron microscopy revealed that all the membranes prepared display asymmetric structures comprising finger‐like macropores. The incorporation of modified polyhedral oligomeric silsesquioxane (POSS) particles into the PLA matrix resulted in enhanced crystallinity, mechanical, and thermal properties. Annealing of the membranes was performed to explore the influence of temperature on the morphology and properties. After annealing, membranes become more thin and compact, and drastic enhancement in crystallinity is also observed. Consequently, Young's modulus experiences a significant improvement. The reduction in oil absorption capacity after annealing can be attributed to the higher level of crystallinity, reduced porosity, and smaller pore diameter observed in the annealed membranes. Additionally, the unannealed PLA nanocomposite membranes demonstrated exceptional oil absorption capacity, reaching approximately 88%. It is foreseeable that these PLA/POSS nanocomposite membranes possess the potential to be utilized as effective tools for oil–water separation, offering the advantage of mitigating secondary pollution. [ABSTRACT FROM AUTHOR]

This research proposes a novel cooling system to minimize the external rotor type of electric motor temperature by installing fan blades (wafters) on the inner housing of the electric motor. Fan blades (wafters) are made by printing using 3D printer technology and using polylactic acid (PLA) as the material. Wafters are then installed on an in-wheel motor with a power of 1500 W, having 48 poles and 52 slots. The study included thermal simulation and experimental techniques to ascertain how fan blades (wafters) affected the electric motor's thermal properties. The motor rotated at 500 rpm during the experimental test with no load condition. The temperature of the electric motor is known using an infrared thermal imager. Using Ansys Motor-CAD 15.1 software, thermal modeling employs the lumped circuit model approach. Thermal simulation results show almost the same results as the experimental test results. Applying wafters on the in-wheel motor housing significantly reduces the winding temperature by 3.047 °C or experiences a temperature reduction of 4.34%. Using wafters in the in-wheel motor housing also speeds up the stable state temperature of the electric motor by 9 min compared to in-wheel motors without wafters. [ABSTRACT FROM AUTHOR]

Most of the polymers made from fossil fuels end up as waste material and this environment-damaging situation has revealed the need to take some precautions such as the use of eco-friendly, biodegradable materials obtained from renewable sources as an alternative. Biopolymers are being evaluated as alternatives to traditional polymers especially in the automotive industry due to their better-understood properties such as mechanical and physical behavior through the studies conducted. On the other hand, when the literature studies are evaluated, it can be seen that the production of foam materials, which are focused on lightness and carbon dioxide (CO2) emission limitations that are important and essential for the automotive sector, is an area that is also researched and studied for biopolymers. Several studies are carried out with both physical and chemical foaming agents on this subject in recent years. In this study, it is aimed to develop light, environmentally friendly, high-performance polylactic acid (PLA) based polymeric composite foams that can be used in the automotive industry by using twin screw extruder and compression molding methods. For this purpose, polyamide 6 (PA6) and polypropylene (PP) polymers were used with PLA and by adding 1 wt.%, 1.5 wt.% and 2 wt.% chemical blowing agents to the polymer mixtures, the physical, thermal, mechanical, morphological properties and changes in these properties were investigated. The most suitable chemical blowing agent ratio was found to be 1.5 wt.% for PLA/PP and PLA/PA6 mixtures. [ABSTRACT FROM AUTHOR]

I n this study, polypropylene (PP) was blended with polylactic acid (PLA) to enhance PP's mechanical properties, such as tensile strength and modulus, and to encourage the adoption of eco-friendly, renewable resource based material in polymer production. Even though PLA's biodegradability cannot be fully utilized in PP/PLA blends, but PLA can still improve PP's mechanical properties and provide an alternative resource for biobased raw materials. To meet the requirement, PP and PLA were blended in a 70:30 ratios with a compatibilizer and nanosilica at different loading levels by melt-blending. Blends of PP and PLA materials were processed without any problems, since both materials have melting points in the range of 170°C. Despite this, the properties of polymer blends are limited by the immiscibility between these neat polymers. To solve this problem, compatibilizers like polypropylene-graftedmaleic anhydride (PP-g-MA) were added to blends to improve their compatibility. Nanosilica was also added to this compatibilizer to study the system's compatibility and modify the hydrophobicity of PLA. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), tensile strength, and field emission scanning electron microscopy (FESEM) were used to analyze the polymer blend. Results indicate that compatibilizers play a significant role in improving tensile properties, thermal stability, and blend dispersion in the system, mainly in 5 parts compatibilizer-based systems. Composition with 5 parts compatibilizer increases tensile strength of 70/30 blend from 19.7 to 27 MPa, while elongation increases from 2.2 to 3.6 %. Additionally, a composition with 0.7 parts of nanosilica increases the modulus from 1488 to 1732 MPa when compared to the 70/30 blend. [ABSTRACT FROM AUTHOR]

In this work, the functional polylactic acid (PLA) was synthesized using epoxy chain extender (ADR) as a chain extender agent through melt blending method. The effects of ADR content on the molecular structure, thermal properties, and tensile properties of the functional PLA were investigated. Meanwhile, the hydrolytic behavior of the PLA/ADR materials at different hydrolysis temperatures was explored. It was found that ADR effectively regulated the molecular structure of PLA in the molten state and significantly increased the relative molecular weight, storage modulus, and complex viscosity of PLA. In addition, the Cole‐Cole diagram results suggested the branched structure of PLA chain expansion systems. Based on mechanical property tests, it was noted that the addition of ADR made the molecular chain form a micro‐crosslinked structure. Additionally, the mass loss rate of PLA/1.6ADR (the dosage of ADR was 1.6 wt%) was 14.75% after 14 weeks of hydrolysis under hydrolysis conditions at 58°C, while that of pure PLA was 25.89%. Moreover, the functional PLA/ADR materials exhibited significantly slower decrease rates in molecular weight, melting temperature, and tensile strength, and still maintained intact morphology after 14 weeks of hydrolysis compared to pure PLA. Therefore, the molecular structure of PLA is effectively regulated by ADR, which greatly enhances the hydrolysis resistance and further promotes the range of application of PLA. [ABSTRACT FROM AUTHOR]

The composites of poly(lactic acid)/poly(butylene adipate-co-terephthalate)/calcium carbonate (PLA/PBAT/CaCO3) with nano-sized, micro-sized calcium carbonate particles, and both were prepared by using a twin-screw extruder. The effect of the CaCO3 particles on the structure and properties of the composites were investigated comparatively by using DSC, SEM, XRD, FTIR, and TGA technologies and tensile testing. The interaction between nano-sized CaCO3 particles and the PLA/PBAT matrix in PLA/PBAT/CaCO3 composites retarded PLA crystallization, while 5 portions of micro-sized CaCO3 particles were beneficial to PLA crystallization, and 10 portions of micro-sized CaCO3 particles were unfavorable to PLA crystallization, which is attributed to the role of nucleation and cross-linking in blocking the movement of PLA molecular chains. The study of non-isothermal crystallization kinetics showed that the Jeziorny method indicated that the PLA phase crystallization dimension was slightly higher in this composite, and the Mo method showed that the PLA phase in this composite had a similar crystallization mechanism as that in the composite containing 5 parts of micro-sized CaCO3 particles. Nano-sized, micro-sized CaCO3 particles and both did not change the lattice parameters of PLA crystals in PLA/PBAT/CaCO3 composites, but reduced the thermal stability of the composites. SEM micrographs showed that nano-sized CaCO3 made PBAT dispersed in PLA in the form of grains, while micro-sized CaCO3 made PBAT dispersed in PLA in the form of flakes. This study promoted the application of calcium carbonate in biodegradable plastics. [ABSTRACT FROM AUTHOR]

Prototype development nowadays can rarely be imagined without 3D printing. In the fast‐moving electronics industry, 3D printing is a good way to react quickly to changing developments, for example, when it comes to heat sinks made of thermally conductive material. 3D printing of thermally conducting plastics, which are also electrically insulating, is an ideal candidate for the rapid generation of heat sink. Nevertheless, 3D printing also shows some drawbacks in regard to properties of the printed parts, as porosities or layer adhesion, emerging from layer deposition in the process. Therefore, the aim of this work was to investigate the influence of the orientation of fillers on the thermal conductivity of filled polylactic acid (PLA). PLA was filled with amounts of 15–45 wt.% of boron nitride and aluminum granules and printed into heat sinks in two different orientations to investigate this influence on the thermal conductivity. The printed heat sinks were then placed on a heated aluminum block and the thermal transport was examined with an infrared camera. It could be shown that especially with platelet‐shaped fillers such as boron nitride, the orientation of these in the test specimen has a large influence on the thermal conductivity. Highlights: 3D printing of thermally conductive heat sinksThermal characterization of 3D printed heat sinksComputer tomography scans of heat sinks to evaluate the porosity [ABSTRACT FROM AUTHOR]

Short Sansevieria cylindrica fibre/polylactic acid composites (SCFP) were fabricated using a twin screw extruder followed by the hot press technique, with variations in fibre loadings of 10 wt%, 20 wt%, 30 wt% and 40 wt%. The thermal properties of SCFP were assessed through dynamic mechanical analysis (DMA), thermomechanical analysis (TMA), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Notably, the samples loaded with 40 wt% of fibre exhibited an increased storage modulus. In terms of loss modulus, the fibre-loaded samples displayed high values, indicating more heat is released during DMA experiment. Interestingly, the composite trend did not solely rely on increasing fibre loading, highlighting the intricate interplay between reinforcement and matrix crucial for determining viscoelastic properties across various temperatures. The TGA results revealed a decrease in inflection temperature with increasing fibre loadings, accompanied by a proportional rise in residues. The DSC thermograms indicated minimal differences in T _g , T _cc , and T _m values among composites with varying fibre loadings. However, neat PLA showed slightly higher values than the composites. On the other hand, reinforcing SCF into the PLA matrix promoted the crystallization of PLA by 1%–3% with the maximum degree of crystallinity of 25.4% obtained for 30 wt% of SCFP.

Polylactic acid (PLA), as a green functional polymer, has been useful in various coating applications. However, due to the low mechanical strength and thermal stability of PLA, it needs to be improved in order to expand its application areas. In this work, a series of polylactic acid (PLA) nanocomposite films were prepared through introducing polydopamine-modified mica (PDA@MICA) as a self-assemble nanofiller to enhance its mechanical and thermal properties. The results demonstrated that PLA/PDA@MICA shows excellent mechanical properties. Tensile tests showed that PLA/PDA@MICA exhibits a 58.3 % increase in tensile strength and a 16.8 % increase in Young's modulus compared to pure PLA. Meanwhile, thermal performance testing shown the introduction of PDA@MICA led to an increase in crystallinities (Xc = 24.78 %). And the thermal decomposition temperature of PLA/PDA@MICA film (374 °C) was slightly higher than that of PLA film (367 °C). The simultaneous improvement of the mechanical and thermal properties was attributed to the formation of hydrogen bonds between PLA and PDA@MICA. In addition, the parallel arrangement of PDA@MICA and PLA macromolecular chains forms a unique "brick and mortar" structure in the coating, which enhances the mechanical properties of PLA/PDA@MICA composite coatings. This study reports a successful approach to simultaneously address the drawbacks of PLA, specifically its low thermal stability and mechanical strength, thereby promoting its widespread application in the coatings industry. [ABSTRACT FROM AUTHOR]

[Display omitted] • Dielectric CNT@ZIF-8 nanohybrids of high surface activity were customized by a microwave-assisted approach. • Poly(lactic acid) (PLA) nanofibers were decorated by the nanohybrids via a combined "electrospinning‒electrospray" strategy. • The electroactive nanofibers were characterized by largely promoted surface potential and tribo-output properties. • The electroactive nanofibers exhibited a combination of remarkable PM capturing, self-sterilization and photothermal properties. Biodegradable poly (lactic acid) (PLA) nanofibrous membranes (NFMs) are appealing to address the increasing air pollution and outbreak of epidemic diseases, as well as the drastic accumulation of plastic and microplastic pollutions. Central to the development of high-performance PLA membrane filters are the promotion of electroactivity, polarization and electret properties, which has been a roadblock toward efficient capturing of airborne particulate matters (PMs) and bacterial pathogens. Herein, we proposed a microwave-assisted synthetic approach to enable direct growth of ZIF-8 nanocrystals at carbon nanotubes (CNT@ZIF-8 nanohybrids), which were spontaneously embedded into PLA nanofibers by a combined electrospinning–electrospray technology. With uniform and affinitive anchoring of CNT@ZIF-8 (8, 10 and 12 wt%), the PLA NFMs were characterized by largely increased surface potential (up to 1.78 kV), nearly doubled dielectric constant, and excellent triboelectric properties (output voltage of 12.7 V at 10 N, 0.5 Hz). The highly electroactive PLA/CNT@ZIF-8 NFMs exhibited excellent air filtration properties (98.7 % and 99.8 % removal of PM 0.3 and PM 2.5 , 206.9 Pa) even at the highest airflow capacity of 85 L/min, in clear contrast to the pure PLA counterpart (81.2 % and 84.1 %, 465.2 Pa). This was accompanied by 100 % perfect inhibition of both E. coli and S. aureus regardless of the CNT@ZIF-8 loadings, arising mainly from the elevated surface activity, facilitated generation of reactive oxygen species, and gradual release of zinc ions. Moreover, remarkable photothermal properties were demonstrated by temperature elevation of nearly 16 °C under near-infrared irradiation for only 20 s. The proposed methodology affords an exceptional combination of excellent air filtration, self-sterilization and photothermal properties, which may motivate development of ecofriendly and functional protective membranes for personal healthcare. [ABSTRACT FROM AUTHOR]

• Tannic acid is neither a good flame retardant nor a highly swelling material. • TA combined with CLS reduces flammability of biocomposite by 30 % compared to PLA. • Mixing of TA with CLS in melt doesn't allow for PHRR reduction of more than 20 %. The purpose of this study was to determine the quantitative and qualitative effects of the form of natural phenolic compounds (NPCs) on the decomposition of polylactide (PLA) under different measurement conditions. For this purpose, thermogravimetry analysis (TGA), differential scanning calorimetry (DSC), and pyrolysis-combustion flow calorimetry (PCFC) analyses were carried out not only on individual raw materials like calcium lignosulfonate (BX), tannic acid (TA), BX chemically modified with TA (BMT), but also on PLA/BX, PLA/TA, and PLA/BMT composites with 3, 6, and 9 wt.% of filler. Moreover, the work checked whether to obtain satisfactory results it is necessary to carry out chemical modification lasting many hours, or whether simple physical mixing of ingredients (TABX) is enough, e.g. in proportions 1:2, 2:4, 3:6. The results of these analyses showed that TA is neither a good flame retardant nor a highly swelling material, but when combined with BX physically or chemically, it can produce an interesting synergistic effect. This work proves that chemically obtained BMT hybrid material allows to reduce flammability by 30 % compared to PLA which cannot be achieved by physically mixing these components in a polymer melt. On the other hand, the addition of TABX is sufficient to achieve a good thermal stabilization effect under processing conditions. [Display omitted] [ABSTRACT FROM AUTHOR]

Mechanical recycling is a viable option for reducing plastic waste, especially for post-consumer waste and scraps from production processes. Biodegradable polymers have gained attention as alternatives to conventional ones, and their potential for reprocessing using standard techniques before composting needs to be explored. This study focused on a commercial biodegradable polymer blend which underwent ten extrusion cycles to assess the effects of mechanical recycling on mechanical properties, rheological behavior, and thermal stability. The results indicated that the blend's mechanical properties were largely maintained across the extrusion cycles, with only a 53 % decrease in ductility. The thermal stability slightly declined by 2.3 % in T 5% onset temperature. This can be attributed to a balance between molecular chain scission (resulting in an average molecular weight reduction of approximately 8.4 %) and crosslinking phenomenon (evidenced by an increase in complex viscosity throughout the extrusion cycles). Overall, the results suggest a suitable recycling attitude of this material. • The impact of mechanical recycling on a commercial polymer blend was studied. • The mechanical recycling was simulated using repeated extrusion/injection molding. • The mechanical, rheological and thermal properties of the blend were assessed. • The reprocessing had negligible effects on the thermal stability of the blend. • The crosslinking contributed in preserving good mechanical properties. [ABSTRACT FROM AUTHOR]

Arundo donax L. is investigated in this study as a suitable reinforcing agent for PLA/PP waste blend 3D printing filament. To improve the compatibility of the fibre and polymer, the Arundo fibre was chemically modified using alkali and silane treatment. Untreated and treated fibres were extruded with Polymer blends before being 3D printed. Effect of chemical treatment on thermal, mechanical, and morphological properties of the composites was investigated. The tensile, Izod impact, and water absorption of the 3D printed specimens were also tested. The Alkali treated (ALK) and combination of alkali and silane treatment (SLN) composites displayed good results. Tensile strength and modulus of the materials increased, as well as their maintained stability in the Izod impact test, demonstrating that the incorporation of ArF did not result in a loss in performance. SEM examination supported these findings by confirming the creation of beneficial interfacial contacts between the matrix and fibre components, as demonstrated by the lack of void between the matrix and the fibre surface. Furthermore, the alkali treatment of the ArF resulted in a considerable reduction in water absorption inside the biocomposite, with a 64% reduction seen in ALK composite comparison to the untreated composite (Un). After the 43-day assessment period. • Arundo fiber was chemically treated and utilized as a filler for the PLA/PP blend. • DSC, TGA, and MFI tests were performed on the ArF/PLA/PP composites. • The 3D-printed ArF composites were analyzed using tensile and Izod impact tests. • The agents responsible for improving the strength of ArF composites are discussed. • Water absorption of the 3D printed PLA/PP/ArF samples is studied. [ABSTRACT FROM AUTHOR]

Two biobased composite films have been prepared with poly (lactic acid-trimethylene carbonate), polylactic acid and Laponite by solvent evaporation method. The 1H NMR and FTIR spectrums illustrate that P (LA-TMC) polymer is successfully synthesized and designed composite films are produced. Morphometric analyses demonstrate that the roughnesses of the film's surface and cross-section are on the increase with higher PLA and Laponite content. Mechanical performances reveal that the rise in tensile strength and modulus while maintaining excellent elongation at break is mainly due to the increase in the content of polylactic acid and Laponite. By utilizing the nano effect of Laponite, the maximum tensile strength of the composite film reaches 34.59 MPa. Thermal property results illustrate that the Tg and initial decomposition temperature are on the growth with the increase of PLA content. However, it is not significant on the effect of Laponite on the initial decomposition temperature. The water vapor permeability measurements prove that the barrier property of P(LA-TMC)/PLA/Laponite composite film is on the ascent with the Laponite addition. Hydrolytic degradation tests indicate that PLA and Laponite play avital part in accelerating the degradation rate of composite films and alkaline media is superior acidic and neutral conditions. [ABSTRACT FROM AUTHOR]

In this study, a method was proposed to prepare biocomposites from polylactic acid (PLA) and polyethylene glycol (PEG)-modified lignin using twin-screw extrusion process. The structure of PEG-modified lignin was studied by Fourier transform infrared spectroscopy (FTIR) and gel permeation chromatographic (GPC) analysis. The effects of different contents of soda lignin and PEG-modified lignin on PLA composites were studied by tensile test, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and degradation analysis. The experimental results showed that the addition of PEG-modified lignin enhanced the heat resistance of PLA composite. PLA could be combined with up to 30 % PEG-modified lignin, with no significant reduction in tensile strength properties. Compared with PLA-L30, the tensile stress and elongation at break of PLA-PL30 were increased by 26.4 % and 78.9 %, respectively. This approach provided a new way to produce high-performance lignin based-PLA composites and had certain industrial application value. • A method for polyethylene glycol (PEG)-modified lignin is proposed. • Biocomposites from polylactic acid (PLA) and PEG modified lignin are investigated. • PEG-modified lignin improves the interface performance with PLA. • The addition of PEG-modified lignin enhances the heat resistance of PLA. • PEG-modified lignin/PLA shows good mechanical properties. [ABSTRACT FROM AUTHOR]

Having poor interfacial compatibility between biochar microsphere (BM) and polylactic acid (PLA) should be responsible for the unbalance of composite film strength and toughness. Elucidating the effect of polydopamine (PDA) on BM and BM/PLA composite films is the ultimate goal of this study based on the mussel bionic principle. It was found that the strong adhesion of PDA on the BM surface was achieved, which improved the surface roughness and thermal stability. Also, PDA modification can facilitate crystallization, increase thermal properties, improve interfacial compatibility, and enhance the tensile properties of BM/PLA composite films. Silane-based PDA modified BM/PLA composite film exhibited the best tensile strength, tensile modulus, and elongation at break with 77.95 MPa, 1.87 GPa, and 7.30%. These noteworthy findings, achieving a simultaneous improvement in PLA strength and toughness, hold promising implications for its sustainability. [Display omitted] [ABSTRACT FROM AUTHOR]

Polylactic acid (PLA) is a promising, sustainable alternative to conventional petroleum-based polymers, but its mechanical and thermal properties limit its applications. This study introduces bamboo powders (BP) and montmorillonite clay particles (MMT) into the PLA matrix to prepare novel bio-based polymer hybrid composites using a unique combination of weight percentages of BP and MMT without chemical solvents through a stir casting process under optimised input parameters followed by compression moulding. Polymer hybrid composites were fabricated with different weight combinations, and their mechanical, morphological, and thermal properties were analysed. Tensile, flexural, and impact tests were performed to examine the mechanical performance, while thermogravimetric analysis and differential scanning calorimetry were used to assess thermal stability and characteristics. Microscopy observations showed a strong interaction between the bamboo, clay, and PLA matrix. The results revealed that the maximum tensile strength and modulus increased by 26.1 % and 40.8 %, respectively, with 10 wt% BP and 4 wt% clay content. Impact strength increased by 48 % with 15 wt% BP and 4 wt% clay content. Moreover, the thermal decomposition temperature, glass transition temperature (T g), crystallisation temperature (T c), and melting temperature (T m) of the hybrid composites improved considerably with 10 wt% BP and 4 wt% clay content, increasing by 4 °C, 2 °C, and 8 °C, respectively. Based on the findings of this study, the controlled processing parameters were optimised to fabricate the bio-based composite with significantly improved mechanical and thermal properties. These properties make the composite suitable for various automotive and structural applications. [Display omitted] • Polymer hybrid composites made by stir casting without solvents show enhanced mechanical properties. • Good interaction has been identified between matrix and reinforcement. • Bamboo and clay particles enhanced the mechanical performance of the composite. • Clay particles influence the thermal stability of the composite. [ABSTRACT FROM AUTHOR]

Applications for polylactic acid (PLA) are significantly impacted by its poor mechanical properties and lack of thermal stability. The goal of this work is to bridge the gap of poor compatibility among the components and enhance their interface interlocking capability to improve the toughness and thermal stability. Ultrafine bamboo charcoal (UFBC) was treated through deep eutectic solvent (DES) method to deposit sodium lignosulfonate (LS) on its surface. LS was used with PLA as a bio-coupling agent to create an eco-friendly PLA composite film with a wide range of characteristics. Benefiting from the penetration of PLA to the internal pores in UFBC, the resultant L-UFBC/PLA film has a good mechanical interlocking structure. Ls can increase the compatibility and strengthen the interface interlocking capability through DES method, which greatly improves the mechanical properties of the system. In comparison to pure PLA one, the elongation at break was 136.24 % greater, and the crystallinity (Xc) increased from 1.09 % to 3.33 %. Furthermore, the thermal stability of the system was also improved, and the residual at 600 °C rose by 4.83 %. These characteristics offer the prepared L-UFBC/PLA film a wide range of potential applications in the packaging, medical, agricultural, and other sectors. [ABSTRACT FROM AUTHOR]

Cardanol (CD) is used as a reactive compatibilizer, and blended with polylactic acid (PLA) and polypropylene carbonate (PPC) resin (70/30(w/w)) to obtain a series of PLA/PPC/CD blends. The systematic study was conducted on the thermal properties, optical properties, rheological properties, mechanical properties, and microscopic morphology of the blend, by varying amounts of CD added to the blends. A detailed explanation and comprehensive analysis of the reaction mechanism between CD and PLA/PPC have been made. The study found that CD acts as a "bridge" between the PLA and PPC, forming the structure of a block copolymer (PLA-b-CD-b-PPC), and the copolymer can greatly improve the compatibility of PLA and PPC. When the amount of CD reaches 8 wt%, only one T g is observed in the blend, simultaneously, PLA/PPC has already transitioned from a partially compatible system to a completely compatible system. At the same time, the addition of CD does not have any negative impact on the thermal stability of the PLA/PPC blend under processing temperature conditions, and the thermal stability of the PLA/PPC/CD blends can even be improved under extreme conditions. In addition, the addition of CD allows the PLA/PPC/CD blends to maintain a high light transmittance while reducing the opacity of the blend (the light transmittance remains above 92 %, and the opacity is reduced from 37 % to about 24 %), demonstrating excellent optical properties. Moreover, the elongation at break and impact strength of the PLA/PPC/CD blend both show a trend of first increasing and then decreasing with the increase of CD amount. When the CD amount varies within the range of 6– 8 wt%, the blends undergoes a brittle-ductile transition, and its toughness is greatly improved while the rigidity can also meet practical needs. When the amount of CD in the system increases to 12 wt%, the toughness of the blend reaches its peak, and its elongation at break and impact strength reach 513.24 % and 9211.5 J/m2 respectively (increased to 2442.84 % and 270.73 % of the PLA/PPC blend). Concurrently, the fracture surface of the blend exhibits large-scale plastic flow in the direction of the applied force, with marked shear yield phenomena, showing obvious characteristics of tough fracture. [Display omitted] [ABSTRACT FROM AUTHOR]

Poly(lactic acid) (PLA) is the most promising candidate for biobased and biodegradable plastic which combines biocompatibility, renewability as well as excellent processability. However, toughening is still needed for PLA as to obtain materials suitable for broader applications. In this work, long-chain branched random copolymers poly(lactic acid-r-malic acid) (PMLA) were synthesized based on bio-resourced lactic acid (LA) and malic acid (MA) through polycondensation as toughening agent for PLA. The chemical structures of PMLA were characterized by 1H NMR and 1H–13C HSQC analysis. In the PLA and PMLA blends, PMLA has apparent effect on the crystallinity of PLA and the blends show a great increase of elongation at break to over 300 % even at low PMLA content of 2%wt. Furthermore, the thermal properties of the blend are characterized through DSC and the micro-structure investigated through Positron annihilation lifetime spectroscopic (PALS) technique. PMLA with long-chain branched topology shows an excellent capability in the toughening of PLA and maintains the total biodegradability of the resultant blend at the same time, that is critical for environment-friendly materials. [Display omitted] • The long-chain branched random copolymers PMLA were synthesized for the first time from nature-based resources. • PMLA is an ideal toughening agent for PLA, which combines mechanical property, biodegradability and economic advantages. • The improved mechanical properties are comprehensively verified through DSC and PALS analysis. • PMLA has the potential for post modification, which further expands the application fields of PLA materials. [ABSTRACT FROM AUTHOR]

In this study, the effect of various process control agents (PCAs), including Methanol, Ethanol, Stearic acid, and Zinc stearate, on the properties of AA2024-B 4 C composite powders during the milling was investigated. Through comprehensive analyses encompassing morphological imaging, EDS assessments, particle size measurements, hardness evaluations, apparent density calculations, XRD, TGA examinations, and subsequent hardness and tensile strength tests on bulk samples derived from these composite powders, intriguing findings emerged. The employment of methanol as a PCA manifested an 85% reduction in the average particle size, decreasing from 220 μm (initial powder size) to 35 μm after 5 h of milling. In contrast, the use of zinc stearate resulted in a more conservative 21% reduction, with an average particle size of 174 μm. Notably, methanol usage resulted in superior hardness (144.5 HB) and tensile strength (262 MPa) compared to zinc stearate, which yielded lower values (107.8 HB and 204.5 MPa). [Display omitted] • AA2024-B 4 C composite powders were milled using different PCA types for the first time. • Liquid (Methanol and Ethanol) and solid (Stearic acid and Zinc stearate) PCA types were used. • The effect of PCAs on the morphological, physical, thermal and mechanical properties of composite powders was investigated. • The most effective PCA in the examination of all morphological, physical and mechanical properties is methanol. [ABSTRACT FROM AUTHOR]

The demand for biopolymer-based green packaging has attracted growing attention because of its outstanding properties and consistency with clean environmental principle, unfortunately, its slow crystallization rate and narrow processing window are challenging. Inspired by combined functions in nanocellulose-based conductive hybrids, this work developed high-performance polylactic acid (PLA) composites using conductive cellulose nanofiber (CNFene). Interestingly, CNFene has multiple functions as highly graphitized carbon and abundant hydroxyl groups, delivering stimulating properties to PLA composites. As nucleating agents, 3 wt% CNFene has a carbon layer on the surface combined with a hydrogen bonding network synergistically enhancing the tensile and crystallization properties of PLA-C3, with a tensile strength of ∼ 53.7 MPa, crystallinity of ∼ 33.9 %, and 6.6 °C decrease in the cold crystallization temperature. Additionally, the compatibility between CNFene and PLA can form a multi-level "reinforcement" network structure, further improving thermal stability and barrier properties. The resultant PLA-C3 showed higher thermal decomposition onset temperature (T 0), wider melt-processing window (197.6 °C) and extremely lower overall migration levels in ethanol (68.6 μg/kg) and isooctane (16.3 μg/kg), due to that improved interaction between CNFene and PLA positively affects crystallization ability and kinetic/mechanism of PLA to meet the requirements of industrial and green biopackaging applications. [Display omitted] [ABSTRACT FROM AUTHOR]

3D-printing provides a feasible technique for realizing new materials into structural and intelligent parts. In this work, biomass furan-based polyesters poly (ethylene furanoate) (PEF), poly (trimethylene furanoate) (PTF), and poly (butylene furanoate) (PBF) were successfully synthesized in a 5 L reactor through the melt polycondensation process and fabricated into 3D-printing feedstocks. It was demonstrated that the three furan-based polyesters were additively-manufactured into complicated structures. Besides, the mechanical and thermal properties of furan-based polyesters could be tailored by the chain length of diol monomer. The mechanical performance of 3D-printed PEF, PTF and PBF were characterized and compared with commercial filaments. The tensile strength of PEF and PTF could reach 74.6 and 63.8 MPa respectively, which exhibited superior tensile property to poly(ether-ether-ketone) (PEEK), polyamide (PA) and polylactic acid (PLA). Meanwhile, the compression results demonstrated that the PEF and PTF possessed comparable energy absorption capacity with PEEK and PLA respectively, which indicated excellent mechanical properties of furan-based polyesters. It was interesting to find that the 3D-printed structures including solid cube, bionic flower and lattice structures were employed to prove that the PTF possessed excellent shape memory properties. Therefore, the proposed biomass furan-based polymers would offer more freedom in the field of 3D-printing. [ABSTRACT FROM AUTHOR]

• The mixture of boric acid and borax slow down PLA's fire speed by roughly 66 %. • Thermal degradation temperature lowered by the addition of boron compounds to PLA. • Flexural and Young's modulus prominently rise by roughly 20 % and 22 %, respectively. • 5 wt% boron compounds reinforced composites have better mechanical–thermal results. This study aims to understand how ulexite, boric acid-borax mixtures (1:1), and zinc borate fillers affect the thermal and mechanical properties of the poly (lactic acid) (PLA). For this purpose, three different boron fillers were added to the PLA matrix at four different concentrations of 3 %, 5 %, 8 %, and 12% wt. UL-94 test was conducted to comprehend the impacts of boron fillers on the fire resistance of the biocomposites. Thermogravimetric analysis was applied to determine the thermal stability, mass loss, and decomposition temperature of the samples. The biocomposite's significant mechanical properties, such as tensile strength, flexural strength, Young's modulus, and elongation at break, were assessed using tensile and three-point bending tests. Although the tensile and flexural strengths of PLA reduced, flexural and Young's modulus rose by roughly 20 % and 22 %, respectively, with rising boron filler rates. [ABSTRACT FROM AUTHOR]