Search

Refractory High-Entropy Alloys (RHEAs) hold promising potential to be used as structural materials in future nuclear fusion reactors, where W and its alloys are currently leading candidates. Fusion materials must be able to withstand extreme conditions, such as (i) severe radiation-damage arising from highly-energetic neutrons, (ii) embrittlement caused by implantation of H and He ions, and (iii) exposure to extreme high-temperatures and thermal gradients. Recent research demonstrated that two RHEAs - the WTaCrV and WTaCrVHf - can outperform both coarse-grained and nanocrystalline W in terms of its radiation response and microstructural stability. Chemical complexity and nanocrystallinity enhance the radiation tolerance of these new RHEAs, but their multi-element nature, including low-melting Cr, complicates bulk fabrication and limits practical applications. We demonstrate that reducing the number of alloying elements and yet retain high-radiation tolerance is possible within the ternary system W-Ta-V via synthesis of two novel nanocrystalline refractory medium-entropy alloys (RMEAs): the W$_{53}$Ta$_{44}$V$_{3}$ and W$_{53}$Ta$_{42}$V$_{5}$ (in at.\%). We experimentally show that the radiation response of the W-Ta-V system can be tailored by small additions of V, and such experimental result was validated with theoretical analysis of chemical short-range orders (CSRO) from combined ab-initio atomistic Monte-Carlo modeling. It is predicted from computational analysis that a small change in V concentration has a significant effect on the Ta-V CRSO between W$_{53}$Ta$_{44}$V$_{3}$ and W$_{53}$Ta$_{42}$V$_{5}$ leading to radiation-resistant microstructures in these RMEAs from chemistry stand-point of views. We deviate from the original high-entropy alloy concept to show that high radiation resistance can be achieved in systems with simplified chemical complexity.

In the quest of new materials that can withstand severe irradiation and mechanical extremes for advanced applications (e.g. fission reactors, fusion devices, space applications, etc), design, prediction and control of advanced materials beyond current material designs become a paramount goal. Here, though a combined experimental and simulation methodology, the design of a new nanocrystalline refractory high entropy alloy (RHEA) system is established. Compositions of this alloy, assessed under extreme environments and in situ electron-microscopy, revealed both high mechanical strength and thermal stability, grain refinement under heavy ion irradiation and outstanding irradiation resistance to dual-beam irradiation and helium implantation, marked by remarkable resistance to defect generation, growth and coalescence. The experimental and modeling results, which demonstrated notable agreement, can be applied to design and rapidly assess other alloys subjected to extreme environmental conditions.

The phase diagram of Al-Li-Cu system in the Al-rich region was determined by means of first-principles calculations and statistical mechanics. The mixing enthalpies of many configurations for different lattices in the whole Al-Li-Cu system were determined by density functional theory simulations to find the stable phases in the convex hull. They were fitted with a cluster expansion to calculate the free energy of the configurations with different compositions as a function of temperature in the Al-rich region (Al content > 40 at. %) by means of Monte Carlo simulations. It was found that the ground state phases in the Al-rich part of the Al-Li-Cu phase diagram were {\alpha}-Al, {\theta}' (Al2Cu), {\delta}' (Al3Li), {\delta} (AlLi) and T1 (Al6Cu4Li3), while {\theta}'' (Al3Cu), T1' (Al2CuLi) and Al3Cu2Li were found on the lowest mixing enthalpy surfaces of their lattices and were metastable. {\alpha}-Al, {\delta} and T1 are stable phases in the whole temperature range while {\delta}' becomes metastable at very low temperature and {\theta} (Al2Cu) replaces {\theta}' as the stable phase at approximately 550 K due to the vibrational entropic contribution. In addition, the phase diagram in the Al-rich region was built and it was shown in isothermal sections from 100 K to 900 K. They were in good agreement with the limited experimental data in the literature and provided new information regarding the stability, solubility and stoichiometry of the different phases. This information is important to understand the precipitation mechanisms during high temperature aging.

A novel W-based refractory high entropy alloy with outstanding radiation resistance has been developed. The alloy was grown as thin films showing a bimodal grain size distribution in the nanocrystalline and ultrafine regimes and a unique 4 nm lamella-like structure revealed by atom probe tomography (APT). Transmission electron microscopy (TEM) and X-ray diffraction show an underlying body-centered cubic crystalline structure with certain black spots appearing after thermal annealing at elevated temperatures. Thorough analysis based on TEM and APT correlated the black spots with second phase particles rich in Cr and V. After both in situ and ex situ irradiation, these precipitates evolve to quasi-spherical particles with no sign of irradiation-created dislocation loops even after 8 dpa at either room temperature or 1073 K. Furthermore, nanomechanical testing shows a large hardness of 14 GPa in the as-deposited samples, with a slight increase after thermal annealing and almost negligible irradiation hardening. Theoretical modeling based on ab initio methodologies combined with Monte Carlo techniques predicts the formation of Cr and V rich second phase particles and points at equal mobilities of point defects as the origin of the exceptional radiation tolerance. The fact that these alloys are suitable for bulk production coupled with the exceptional radiation and mechanical properties makes them ideal structural materials for applications requiring extreme conditions.

In high-entropy alloys (HEAs), the local chemical fluctuations from disordered solute solution state into segregation, precipitation and ordering configurations are complex due to the large number of elements. In this work, the cluster expansion (CE) Hamiltonian for multi-component alloy systems is developed in order to investigate the dependence of chemical ordering of HEAs as a function of temperature dependence due to derivation of configuration entropy from the ideal solute solution. Analytic expressions for Warren-Cowley short-range order (SRO) parameters are derived for a five component alloy system. The theoretical formulation is used to investigate the evolution of the ten different SRO parameters in the MoNbTaVW and the sub-quaternary systems obtained by MonteCarlo simulations within the combined CE and first-principles formalism., Comment: 15 pages, 8 figures

A Magnetic Cluster Expansion (MCE) model for ternary face-centered cubic Fe-Ni-Cr alloys has been developed using DFT data spanning binary and ternary alloy configurations. Using this MCE model Hamiltonian, we perform Monte Carlo simulations and explore magnetic structures of alloys over the entire range of alloy compositions, considering both random and ordered alloy structures. In random alloys, the removal of magnetic collinearity constraint reduces the total magnetic moment but does not affect the predicted range of compositions where the alloys adopt low temperature ferromagnetic configurations. During alloying of ordered fcc Fe-Ni compounds with Cr, chromium atoms tend to replace nickel rather than iron atoms. Replacement of Ni by Cr in alloys with high iron content increases the Curie temperature of the alloys. This can be explained by strong antiferromagnetic Fe-Cr coupling, similar to that found in bcc Fe-Cr solutions, where the Curie temperature increase, predicted by simulations as a function of Cr concentration, is confirmed by experimental observations., Comment: 26 pages, 8 figures

A model lattice ab initio parameterised Hamiltonian spanning a broad range of alloy compositions and a large variety of chemical and magnetic configurations has been developed for face-centered cubic Fe-Ni alloys. Thermodynamic and magnetic properties of the alloys are explored using configuration and magnetic Monte Carlo simulations in a temperature range extending well over 1000 K., Comment: 32 pages, 11 figures