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Capture conditions for CO2 vary substantially between industrial point sources. Depending on CO2 fraction and pressure level, different capture technologies will be required for cost- and energy-efficient decarbonisation. For decarbonisation of shifted synthesis gas from coal gasification, several studies have identified low-temperature CO2 capture by condensation and phase separation as an energy- and cost-efficient option. In the present work, a process design is proposed for low-temperature CO2 capture from an Integrated Gasification Combined Cycle (IGCC) power plant. Steady-state simulations were carried out and the performance of the overall process, as well as major process components, were investigated. For the baseline capture unit layout, delivering high-pressure CO2 at 150 bar, the net specific power requirement was estimated to 273 kJe/kgCO2, and an 85% CO2 capture ratio was obtained. The impact of 12 different process parameters was studied in a sensitivity analysis, the results of which show that compressor and expander efficiencies, as well as synthesis gas separation temperature, have the highest impact on power requirements. Modifying the process to producing cold liquid CO2 for ship transport resulted in 16% increase in net power requirements and is well suited for capturing CO2 for ship transport.

For vessel-based transport of liquid CO2 in carbon capture and storage chains, transport at 8 bar(a) enable significant cost reductions compared to transport at higher pressures for most transport distances and volumes. Transport at even lower pressures could further reduce the costs. There are, however, concerns related to dry ice formation and potential clogging in parts of the chain that could lead to operational issues when operating close to the triple point pressure of CO2. In this paper, results from an experimental campaign to de-risk and gain operational experience from the low-pressure CO2 liquefaction process are described. Six experiments using pure CO2 or CO2/N2 mixtures are presented. In four of the experiments, the liquid product pressure was continuously lowered until dry ice was detected and eventually clogged the system. In the final two experiments, the liquefaction process was run in steady-state at low liquefaction pressures for five hours to ensure that there is no undetected dry ice in the process that could lead to accumulation and operational issues over time. These experiments demonstrate that pure CO2 can be safely liquefied at 5.8 bar(a) and a CO2/N2 mixture can be liquefied at 6.5 bar(a) without issues related to dry ice formation.