778 results on '"Melt temperature"'
Search Results
2. Numerical simulation analysis of factors affecting filling unbalance based on convective mixing at microscale
- Author
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LIU Yang, XU Bin, WANG Qiuyu, and DU Yang
- Subjects
convective mixing ,melt temperature ,convective heat transfer coefficient ,runner system ,unbalance of packing ,Materials of engineering and construction. Mechanics of materials ,TA401-492 - Abstract
Aiming at the new control method of filling unbalance in the flow channel by using convection mixing, the influence of micro-scale polymer melt flow factors on the control characteristics of melt temperature distribution in the flow channel was studied by numerical simulation. Taking the "H" flow channel as the research object, the convection mixing device was arranged in the flow channel. The effects of melt temperature, convective heat transfer coefficient and flow channel size on melt filling unbalance were studied by single factor experiment. The numerical simulation results show that, the increase in melt temperature is accompanied by the decrease of melt self-viscosity under adiabatic boundary conditions. The temperature difference between symmetric points decreases, which improves the filling imbalance. Under the convective heat transfer boundary, the increase of melt temperature increases the heat loss of melt through the wall, and the increase of temperature difference between symmetric points leads to the more obvious filling imbalance. The lower the convective heat transfer coefficient, the lower the thermal conductivity efficiency between melt and wall, and the higher the average melt temperature, which increases the temperature difference between symmetric points and intensifies the filling imbalance. With the decrease in the size of the flow path, the micro-scale effect is weakened, the temperature difference between symmetric points can be reduced, and the phenomenon of filling imbalance is better improved. The convective heat transfer coefficient has the greatest influence on the filling unbalance, followed by the flow channel size, and finally the melt temperature.
- Published
- 2024
- Full Text
- View/download PDF
3. 微尺度下基于对流混合的充填 不平衡影响因素数值模拟分析.
- Author
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刘 洋, 徐 斌, 王邱宇, and 杜 洋
- Abstract
Copyright of Journal of Materials Engineering / Cailiao Gongcheng is the property of Journal of Materials Engineering Editorial Office and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2024
- Full Text
- View/download PDF
4. Influence of Processing Parameters in Injection Molding on the Properties of Short Carbon and Glass Fiber Reinforced Polypropylene Composites
- Author
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Thomas Höftberger, Gernot Zitzenbacher, and Christoph Burgstaller
- Subjects
melt temperature ,back pressure ,pre-heating ,tensile properties ,fiber length ,Organic chemistry ,QD241-441 - Abstract
Short-fiber reinforcement is a potent approach to improving the material properties of injection-molded parts. The main consideration in such reinforced materials is to preserve the fiber length, as this is the major influence on the properties of a given composite. The aim of this work was to investigate the different influencing parameters in injection molding processing on the properties of short carbon and glass fiber-reinforced polypropylene. We investigated parameters like melt temperature and back pressure, but also machine size and pre-heating regarding their influence on the tensile properties. We found that adjustments of melt temperature and back pressure only yield small improvements in the fiber length and the tensile properties, also depending on machine size, but a pre-heating step of the granules can significantly improve the properties.
- Published
- 2024
- Full Text
- View/download PDF
5. On a Mathematical Model of Melting Metal–Polymer Composites for Injection Molding in a Cylindrical Domain.
- Author
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Stojanović, Kostadinka, Stevanovic, Vesna, Stevanovic, Malisa, Denić, Nebojša, and Milovančević, Miloš
- Subjects
METAL-filled plastics ,MATHEMATICAL models ,THERMODYNAMICS ,MAXWELL-Boltzmann distribution law ,GRANULAR flow ,INJECTION molding ,INJECTION molding of metals ,SILICONE rubber - Abstract
This article devoted the mathematical model of the plasticization process for the injection molding processes in a cylindrical domain influenced from the main thermodynamic characteristics: particle velocity, pressure distribution, particle flow density, and melting temperature. Here is determined a thermodynamic relationship between the particle velocity vector and the scalar pressure function in which the particle velocity is defined by the three-dimensional Maxwell distribution satisfying the energy conservation law. The presented mathematical model has been described via the initial-boundary value problem for second-order parabolic equations in a cylindrical domain. Here the three-dimensional energy conservation law regulates the pressure instability effect according to the particle velocity vector in a turbulent flow. It is a new issue for defining the processing pressure distribution that is provided proofing the theorem of existence and uniqueness of their classical parameters. This result as Maxwell distribution of the particle velocity has great opportunity for studying the transient particle flows in multiscale modeling the thermodynamic diffusivity for the injection moldings processes. In the previous author's research was investigated a weak formulation of the Navier–Stokes problem. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
6. An RSM modelling and optimization of mechanical behaviour of AlSi12CuNiMg-micro/nano B4C composites through two-step stir-casting
- Author
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Prasad, G. Rama, Prakash, J. Udaya, Kishorekumar, P., and Suneetha, T.
- Published
- 2025
- Full Text
- View/download PDF
7. In-line Process and Material Property Measurement in Injection Moulding - a Theoretical Review
- Author
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Rasmus Aa Hertz, J. K. Christensen, S. Kristiansen, O. Therkelsen, and L. Schmidt
- Subjects
Injection moulding ,Viscosity ,Melt Temperature ,pvT ,Melt Density ,Technology ,Manufactures ,TS1-2301 ,Business ,HF5001-6182 - Abstract
In running production the measurement of process and material properties in-line, is a requirement to design and implement effective process control in injection moulding. This work presents a structured thorough analysis and review of the research concerned with in-line measurements of selected processes and material properties on the injection moulding machines. This review sets the current state of art within a range of process and material properties, and identifies areas for future research. The process and material property measurements reviewed are; Viscosity, Melt temperature, pvT and Melt density. It is identified that the largest research effort has been placed on the measurement of viscosity and melt temperature, whereas pvT and melt density measurement are less developed. Finally, gaps within the literature are identified and the proposal of a direction within the field is stated.
- Published
- 2022
- Full Text
- View/download PDF
8. Experimental Determination of Influence of Cooling Parameters on Injection Molded Part Dimensional Stability
- Author
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Šunje, Edin, Džiho, Edin, Kacprzyk, Janusz, Series Editor, Gomide, Fernando, Advisory Editor, Kaynak, Okyay, Advisory Editor, Liu, Derong, Advisory Editor, Pedrycz, Witold, Advisory Editor, Polycarpou, Marios M., Advisory Editor, Rudas, Imre J., Advisory Editor, Wang, Jun, Advisory Editor, Karabegović, Isak, editor, Kovačević, Ahmed, editor, and Mandžuka, Sadko, editor
- Published
- 2022
- Full Text
- View/download PDF
9. Structure of Coatings Obtained by Liquid-Phase Aluminizing of Titanium.
- Author
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Kovtunov, A. I. and Khokhlov, Yu. Yu.
- Abstract
Aluminizing process of titanium in aluminum melts A7 and AK12 was investigated. The influence of aluminizing regime on the structure and chemical composition of the coating on the titanium alloy VT1-0 was established. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
10. Influence of Process Parameters on Microstructure and Mechanical Properties ofAS21-SiC Composites through Two-Step Stir-Casting.
- Author
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Rao, D. Rognatha and Srinivas, C.
- Abstract
This work aims to focus on fine precipitation of Mg-Si compound in AS21 alloy system by the dispersion of SiC reinforcement through stir-casting in two steps. Dual step stir-casting at a melt temperature of 680
o C, 700o C, and 720o C with varied stirring rates (S) manufactured the AS21 alloy composite having 2, 4 and 6 wt.% of SiC. The Taguchi L9 experiments were implemented with three processing factors (wt.% of reinforcement, melt temperature and stirring speed) at three levels in order to acquire optimum conditions. Metallographic examinations depict the formation fine grain structure and precipitation of fine Mg-Si compound with the SiC reinforcement. The ANOVA analysis identified the SiC reinforcement as the most effective parameter influencing the mechanical properties of AS21 alloy composites. The tensile strength of 199.35 MPa was attained at the optimum two-step stir casting conditions: i.e. melt temperature of 720o C, stirring speed of 600 rpm by adding 6 wt.% of SiC in AS21 alloy. The influence of SiC variation on Mg2 Si compound by duel step stir casting were discussed in detail. [ABSTRACT FROM AUTHOR]- Published
- 2023
- Full Text
- View/download PDF
11. Melt Temperature Estimation by Machine Learning Model Based on Energy Flow in Injection Molding.
- Author
-
Jeon, Joohyeong, Rhee, Byungohk, and Gim, Jinsu
- Subjects
- *
INJECTION molding , *MACHINE learning , *SPECIFIC heat , *MELTING , *TEMPERATURE - Abstract
Highly reliable and accurate melt temperature measurements in the barrel are necessary for stable injection molding. Conventional sheath-type thermocouples are insufficiently responsive for measuring melt temperatures during molding. Herein, machine learning models were built to predict the melt temperature after plasticizing. To supply reliably labeled melt temperatures to the models, an optimized temperature sensor was developed. Based on measured high-quality temperature data, three machine learning models were built. The first model accepted process setting parameters as inputs and was built for comparisons with previous models. The second model accepted additional measured process parameters related to material energy flow during plasticizing. Finally, the third model included the specific heat and part weights reflecting the material energy, in addition to the features of the second model. Thus, the third model outperformed the others, and its loss decreased by more than 70%. Meanwhile, the coefficient of determination increased by about 0.5 more than those of the first model. To reduce the dataset size for new materials, a transfer learning model was built using the third model, which showed a high prediction performance and reliability with a smaller dataset. Additionally, the reliability of the input features to the machine learning models were evaluated by shapley additive explanations (SHAP) analysis. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
12. In-line Process and Material Property Measurement in Injection Moulding - a Theoretical Review.
- Author
-
Hertz, Rasmus Aa, Christensen, J. K., Kristiansen, S., Therkelsen, O., and Schmidt, L.
- Subjects
MANUFACTURING processes ,MEASUREMENT of viscosity ,LITERATURE reviews - Abstract
In running production the measurement of process and material properties in-line, is a requirement to design and implement effective process control in injection moulding. This work presents a structured thorough analysis and review of the research concerned with in-line measurements of selected processes and material properties on the injection moulding machines. This review sets the current state of art within a range of process and material properties, and identifies areas for future research. The process and material property measurements reviewed are; Viscosity, Melt temperature, pvT and Melt density. It is identified that the largest research effort has been placed on the measurement of viscosity and melt temperature, whereas pvT and melt density measurement are less developed. Finally, gaps within the literature are identified and the proposal of a direction within the field is stated. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
13. Melt Pool Temperature Control in Laser Additive Process.
- Author
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Kulchin, Y. N., Gribova, V. V., Timchenko, V. A., Basakin, A. A., Nikiforov, P. A., Yatsko, D. S., Zhevtun, I. G., Subbotin, E. P., and Nikitin, A. I.
- Abstract
The possibility of obtaining real-time information about the thermodynamic state of the molten metal pool created during additive layer-by-layer deposition of powder material on a substrate surface by laser directed energy deposition (LDED) technique is considered. Current information about the thermodynamic temperature of the molten metal material is important for obtaining predictable properties of parts manufactured using laser-based additive technologies. As a result of the studies carried out, the existence of a linear dependence of the intensity of light radiation from the melt pool in the spectral range (280–380 nm) on the power density of laser radiation has been found. This linear dependence allows to obtain further information about the quality of the LDED process. The obtained scientific and technical solutions for the melt pool temperature control can be used to improve the precision control in laser additive manufacturing of metal parts with stringent quality requirements. Along with this, the results obtained in the work will be used to improve the information base of the decision support system being developed by the team of authors for process engineers of laser robotic equipment. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
14. Influence of melt temperature on residual stress and shape accuracy of injection molded thermoplastic polyurethane part
- Author
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XIANG Ning, GE Yong, ZHANG Xiaowen, WANG Bolun, ZHENG Mengyao, and YAN Yue
- Subjects
thermoplastic polyurethane ,injection mold ,melt temperature ,residual stress ,dimensional accuracy ,Materials of engineering and construction. Mechanics of materials ,TA401-492 - Abstract
The effects of melt temperature on the residual stress of thermoplastic polyurethane(TPU)sheets during the injection molding process were studied by birefringence. The results indicate that the residual stress in the near gate area is higher than that in the far gate area and decreases with the increase of the melt temperature. The residual stress of cross section in the two directions is characterized. The injection molded TPU sheets have obvious skin-core structure and zero stress layer. The thickness of core layer increases with the melt temperature rising. The results of residual stress analysis show that the residual stress of core layer is dominated by the flow residual stress, while it is the result of superposition of flow and thermal residual stress in the surface layer. Besides, the warpage deformation is directly related to the distribution of residual stress. The change of the dimensions of the TPU sheets is directly caused by the release of flow residual stress.
- Published
- 2022
- Full Text
- View/download PDF
15. Oxidation of molten zirconium-containing droplet in water.
- Author
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Guo, Qiang, Deng, Yucheng, Komlev, Andrei, Ma, Weimin, and Bechta, Sevostian
- Subjects
- *
HEAT of reaction , *HYDROGEN oxidation , *HYDROGEN production , *NUCLEAR power plants , *NUCLEAR reactor cores , *LIGHT water reactors - Abstract
During a severe accident in light water reactors, the molten reactor core (corium) falls into a water pool in the form of a jet. Complex interactions may occur between the melt and coolant known as molten fuel–coolant interactions (FCI), including energetic coolant evaporation and metallic melt (e.g., Zr and Fe) oxidation. This may further lead to steam and hydrogen explosions, which are both substantial safety risks for nuclear power plants. The heat of reaction and hydrogen production during oxidation can influence the progress and severity of the accidents. For example, the reaction heat may prolong the liquid state of corium, potentially leading to high-intensity explosions, whereas the generated hydrogen can create a combustible atmosphere, increasing the risk of hydrogen explosion. Therefore, this study evaluates the hydrogen production and oxidation degree of molten metallic droplets falling into a water pool to improve the FCI models for the risk evaluation of severe accident safety. The MISTEE-OX facility at KTH, which has been primarily built to study steam explosions is modified to investigate oxidation during FCI and provide experimental data on the oxidation behaviour of metallic droplets (Zr/Fe) quenched in a subcooled water pool. The dynamics of the falling droplets and generated bubbles are recorded using a high-speed camera, and the total volume of the bubbles is measured using a graduated cylinder. This study presents preliminary experimental results of the oxidation between Zr/Fe droplets and water, as well as recent improvements in measurement methods and facility upgrades. Our research findings are useful to enhance the knowledge of the oxidation process in FCI phenomena and validate the related mechanistic models in FCI codes. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
16. Ultrasonic Melt Treatment in a DC Casting Launder: The Role of Melt Processing Temperature
- Author
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Beckwith, Christopher, Subroto, Tungky, Pericleous, Koulis, Djambazov, Georgi, Eskin, Dmitry G., Tzanakis, Iakovos, and Perander, Linus, editor
- Published
- 2021
- Full Text
- View/download PDF
17. Prediction of Temperature and Carbon Concentration in Oxygen Steelmaking by Machine Learning: A Comparative Study.
- Author
-
Kačur, Ján, Flegner, Patrik, Durdán, Milan, and Laciak, Marek
- Subjects
BASIC oxygen furnaces ,STEEL manufacture ,K-nearest neighbor classification ,METALLURGICAL research ,RANDOM forest algorithms - Abstract
Featured Application: In the presented research, machine learning methods were applied to the prediction of melt temperature and carbon concentration in the melt in the basic oxygen furnace (BOF). The study's significance is that machine learning methods have not yet been applied to such an extent, even though the metallurgy industry requires it. The presented significant results will help choose the most powerful modeling method and improve the steelmaking process' variable prediction. Prediction of temperature and carbon concentration can improve the process control and reduce after-blows in melting. Estimation of endpoint in BOF is currently the most researched field of interest to ensure the quality of produced steel. The basic oxygen steelmaking process (BOS) faces the issue of the absence of information about the melt temperature and the carbon concentration in the melt. Although deterministic models for predicting steelmaking process variables are being developed in metallurgical research, machine-learning models can model the nonlinearities of process variables and provide a good estimate of the target process variables. In this paper, five machine learning methods were applied to predict the temperature and carbon concentration in the melt at the endpoint of BOS. Multivariate adaptive regression splines (MARS), support-vector regression (SVR), neural network (NN), k-nearest neighbors (k-NN), and random forest (RF) methods were compared. Machine modeling was based on static and dynamic observations from many melts. In predicting from dynamic melting data, a method of pairing static and dynamic data to create a training set was proposed. In addition, this approach has been found to predict the dynamic behavior of temperature and carbon during melting. The results showed that the piecewise-cubic MARS model achieved the best prediction performance for temperature in testing on static and dynamic data. On the other hand, carbon predictions by machine models trained on joined static and dynamic data were more powerful. In the case of predictions from dynamic data, the best results were obtained by the k-NN-based model, i.e., carbon, and the piecewise-linear MARS model in the case of temperature. In contrast, the neural network recorded the lowest prediction performance in more tests. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
18. Sensing technologies for process monitoring in polymer extrusion: A comprehensive review on past, present and future aspects
- Author
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Chamil Abeykoon
- Subjects
Polymer extrusion ,Process monitoring ,Physical sensor ,Soft sensor ,Melt temperature ,Melt viscosity ,Electric apparatus and materials. Electric circuits. Electric networks ,TK452-454.4 - Abstract
The global plastics production has shown a rapid growth from 1.5 to 367 million metric tonnes from year 1950 to 2020, where it has been predicted that this growth rate might increase further within the next few decades. In future, there will a be huge demand for polymeric materials due to their superior properties such as high specific strength, ease of shaping/forming into intricate shapes, high resistance to environmental factors, etc. Here, polymer extrusion serves as one of the fundamental approaches of processing plastic/polymeric materials. Meanwhile, in the majority of polymer processes, materials are usually being processed inside closed and pressurized chambers and hence real-time process monitoring is vital for achieving high-quality products. In this study, a comprehensive review is made to explore the state-of-the-art of the major process monitoring techniques (melt temperature, melt pressure, mass throughput, screw torque melt viscosity) in polymer extrusion. Moreover, the previous works reported on process monitoring are discussed. Eventually, a critical discussion is made on the current challenges/limitations and future trends in terms of achieving better quality melt in polymer extrusion for making good quality products with a lower unit cost. The importance of the selection of appropriate monitoring techniques is also emphasized.
- Published
- 2022
- Full Text
- View/download PDF
19. 熔体温度对注射成型热塑性 聚氨酯制件残余应力及 外形精度的影响.
- Author
-
相 宁, 葛 勇, 张晓雯, 王博伦, 郑梦瑶, and 颜 悦
- Subjects
STRAINS & stresses (Mechanics) ,RESIDUAL stresses ,THERMAL stresses ,STRESS concentration ,INJECTION molding ,TEMPERATURE effect - Abstract
Copyright of Journal of Materials Engineering / Cailiao Gongcheng is the property of Journal of Materials Engineering Editorial Office and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2022
- Full Text
- View/download PDF
20. Obtaining Titanium–Nickel Cermets on a Solar Furnace and Creation of Selectively Absorbing Coatings Based on Them for Solar Heat Receivers.
- Author
-
Suleymanov, S. X., Dyskin, V. G., Djanklich, M. U., Kulagina, N. A., and Amirov, Sh. Ye.
- Abstract
One intensively developing field in solar engineering is to increase the efficiency of solar photothermal heating installations. The main element of photothermal installations with solar heating is a vacuumed heat receiver with a selectively absorbing coating. Efficient selectively absorptive coatings make it possible to create vacuum pipes for the new generation of solar collectors able to operate year-round. The aim of our study is to create metal-ceramic materials and coatings with high selectively absorbing properties. The results on create metal-ceramic composite materials of TiO
2 –NiO by partially reducing a metal of one oxide with the help of a solar furnace is given. Phase formation of cermet composite materials depending on technological modes is examined. It is shown that the phase composition of the synthesized cermet composite material depends mainly on melt temperature and the rate of its cooling. An optimal technological mode for synthesizing cermet is as follows: to obtain the overheated melt with temperature higher than 2000°C with further ultrafast quenching with a rate of ~105 –106 °C/s. The dependence between spectral and optical properties of selectively absorbing coatings and the production technology and properties of the synthesized composite materials is given. The highest value of integral absorption αs = 96.96%, emissivity ε = 3.48, and high selectivity coefficient αs /ε = 27.86 are typical for cermet coating produced by melting in air with melt overheating under a cooling rate of ~105 –106 °C/s. The experiments on coating heating in vacuum show that these coatings are the most heat resistant relative to coatings generated by other technological modes. Spectral and optical properties change insufficiently after heating under Т = 495°C and they are αs = 91.69%, ε = 3.7, and αs /ε = 24.78. [ABSTRACT FROM AUTHOR]- Published
- 2022
- Full Text
- View/download PDF
21. 微尺度下H 形分布流道充模工艺参数对流动不平衡的影响分析.
- Author
-
杨波, 徐斌, and 杨朝龙
- Abstract
Copyright of China Plastics / Zhongguo Suliao is the property of Journal Office of CHINA PLASTICS and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2022
- Full Text
- View/download PDF
22. Use of Pyrolyzed Soybean Hulls as Fillers in Polypropylene and Linear Low Density Polyethylene.
- Author
-
Coben, Collin and Sancaktar, Erol
- Subjects
- *
SOY bran , *PYROLYSIS , *FILLER materials , *LOW density polyethylene , *LATENT heat of fusion - Abstract
In the competitive market of plastic fillers, inexpensive and reliable materials are always sought after. Using a method of thermal conversion called pyrolysis, a potential contender was created from a plant biomass known as soybean hulls (SBH). SBH are a byproduct of the soybean farming industry and represent an abundant and inexpensive feedstock. The thermal conversion of SBH material gives rise to a lightweight carbon-rich filler called pyrolyzed soybean hulls (PSBH). We created two separate lots, lots A and B, with lot A corresponding to SBH pyrolyzed at 450 ° (PSBH-A) and lot B corresponding to SBH pyrolyzed at 500 ° (PSBH-B). Both lots of PSBH were also milled to reduce their particle size and tested against the as-received PSBH fillers. These milled materials were designated as ground soybean hulls (GSBH). Two different polyolefins, linear lowdensity polyethylene (LLDPE) and polypropylene (PP), were used for this study. The PSBH fillers were added to the polyolefins in weight percentages of 10%, 20%, 30%, 40%, and 50%, with the resulting plastic/PSBH composites being tested for their mechanical, thermal, and water absorption properties. In general, the addition of filler increased the maximum stress of the LLDPE/PSBH composites while reducing maximum stress of the PP/PSBH composites. The strain at maximum stress was reduced with increasing amounts of the PSBH filler for all composites. The modulus of elasticity generally increased with increasing filler amount. For thermal properties, the addition of the PSBH filler increased the heat distortion temperature, increased the thermal decomposition temperature, and reduced the heat of fusion of the composites compared to the neat polyolefins. The liquid absorption and thickness swelling in the materials were small overall but did increase with increasing amounts of the PSBH filler and with the time spent submerged in liquid. Milling the PSBH material into GSBH generally had small effects on the various tested material properties and led to easier mixing and a smoother finish on the surface of processed samples. The differences observed between lot A and lot B composites were often small or even negligible. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
23. Melt Temperature Estimation by Machine Learning Model Based on Energy Flow in Injection Molding
- Author
-
Joohyeong Jeon, Byungohk Rhee, and Jinsu Gim
- Subjects
injection molding ,melt temperature ,temperature sensor ,machine learning ,melt temperature estimation ,Organic chemistry ,QD241-441 - Abstract
Highly reliable and accurate melt temperature measurements in the barrel are necessary for stable injection molding. Conventional sheath-type thermocouples are insufficiently responsive for measuring melt temperatures during molding. Herein, machine learning models were built to predict the melt temperature after plasticizing. To supply reliably labeled melt temperatures to the models, an optimized temperature sensor was developed. Based on measured high-quality temperature data, three machine learning models were built. The first model accepted process setting parameters as inputs and was built for comparisons with previous models. The second model accepted additional measured process parameters related to material energy flow during plasticizing. Finally, the third model included the specific heat and part weights reflecting the material energy, in addition to the features of the second model. Thus, the third model outperformed the others, and its loss decreased by more than 70%. Meanwhile, the coefficient of determination increased by about 0.5 more than those of the first model. To reduce the dataset size for new materials, a transfer learning model was built using the third model, which showed a high prediction performance and reliability with a smaller dataset. Additionally, the reliability of the input features to the machine learning models were evaluated by shapley additive explanations (SHAP) analysis.
- Published
- 2022
- Full Text
- View/download PDF
24. Experimental investigation and molecular dynamics simulations of the effect of processing parameters on the filling quality of injection‐molded micropillars.
- Author
-
Weng, Can, Sun, Huijie, Lai, Jun, Liu, Jiezhen, and Zhai, Zhanyu
- Subjects
INJECTION molding ,MOLECULAR dynamics ,POLYMER melting ,HEAT transfer - Abstract
Microinjection molding has been attracting increasing attention and application in fabricating products with functional surface microstructures. The processing parameters, packing pressure, and melt temperature have important effects on the filling quality. In order to study the mechanisms of the packing pressure and melt temperature on the filling quality of micropillars, a simulation model of injection molding of nanopillars was constructed by molecular dynamics software and a series of injection molding experiments of micropillars were carried out in this paper. Subsequently, the mechanisms were analyzed qualitatively. The results showed that the frozen layers were formed at the interface between the polymer melt and mold under the action of heat transfer, which prevented effective filling of the polymer melt. The filling quality of the micropillars could be improved significantly via increasing the melt temperature and the packing pressure, but the mechanisms were different. To be specific, the increase of the packing pressure could make more polymer melts fill into the cavity fully. Thus, the density of the micropillars was increased and the filling quality could be improved. The forming rate of frozen layers could be slowed down by increasing the melt temperature. As a result, the purpose of improving the filling quality was achieved. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
25. Prediction of Temperature and Carbon Concentration in Oxygen Steelmaking by Machine Learning: A Comparative Study
- Author
-
Ján Kačur, Patrik Flegner, Milan Durdán, and Marek Laciak
- Subjects
steelmaking ,melt temperature ,carbon concentration ,machine learning ,modeling ,prediction ,Technology ,Engineering (General). Civil engineering (General) ,TA1-2040 ,Biology (General) ,QH301-705.5 ,Physics ,QC1-999 ,Chemistry ,QD1-999 - Abstract
The basic oxygen steelmaking process (BOS) faces the issue of the absence of information about the melt temperature and the carbon concentration in the melt. Although deterministic models for predicting steelmaking process variables are being developed in metallurgical research, machine-learning models can model the nonlinearities of process variables and provide a good estimate of the target process variables. In this paper, five machine learning methods were applied to predict the temperature and carbon concentration in the melt at the endpoint of BOS. Multivariate adaptive regression splines (MARS), support-vector regression (SVR), neural network (NN), k-nearest neighbors (k-NN), and random forest (RF) methods were compared. Machine modeling was based on static and dynamic observations from many melts. In predicting from dynamic melting data, a method of pairing static and dynamic data to create a training set was proposed. In addition, this approach has been found to predict the dynamic behavior of temperature and carbon during melting. The results showed that the piecewise-cubic MARS model achieved the best prediction performance for temperature in testing on static and dynamic data. On the other hand, carbon predictions by machine models trained on joined static and dynamic data were more powerful. In the case of predictions from dynamic data, the best results were obtained by the k-NN-based model, i.e., carbon, and the piecewise-linear MARS model in the case of temperature. In contrast, the neural network recorded the lowest prediction performance in more tests.
- Published
- 2022
- Full Text
- View/download PDF
26. Effect of Mould and Melt Temperature on the Properties of Styrene Acrylonitrile Moulded Parts
- Author
-
Cahyo Budiantoro and Adi Nugroho
- Subjects
mold temperature ,melt temperature ,SAN ,injection molding ,part weight ,shrinkage ,Materials of engineering and construction. Mechanics of materials ,TA401-492 ,Mechanical engineering and machinery ,TJ1-1570 - Abstract
The quality of injection moulded parts can be influenced by processing parameters. The effect of mould temperature and melt temperature on the weight and shrinkage of Styrene Acrylonitrile moulded part was observed in this research. It was found that by increasing mold temperatures at constant melt temperature and injection speed, the weight of the part decreased and the shrinkage value slightly decreased. On the other hand, by increasing melt temperature at constant mold temperature and injection speed, the part weight increased. Both mold temperature and melt temperature gave only a small effect because the temperature difference was not too large.
- Published
- 2018
- Full Text
- View/download PDF
27. Morphological, thermal and viscoelastic behavior of recycled high density polyethylene nanocomposite incorporated with 1D/2D nanofillers
- Author
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Satya, S. Krishna and Sreekanth, P. S. Rama
- Published
- 2022
- Full Text
- View/download PDF
28. 车窗内饰件热流道注塑工艺参数优化.
- Author
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黄可, 殷春云, 刘江, and 高建国
- Abstract
Copyright of China Plastics / Zhongguo Suliao is the property of Journal Office of CHINA PLASTICS and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2019
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29. Numerical Simulation of Metal Filling into a CCM Mold Equipped with a Deflector.
- Author
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Odinokov, V. I., Evstigneev, A. I., and Dmitriev, E. A.
- Abstract
The study of molten metal flow to the mold of a continuous casting machine (CCM) is still considered to be a complex and imperfect process. This paper is one of the author's publication series that focuses on the theoretical possibility on the motion kinetics of a liquid metal and heat fluxes in a mold under traditional casting based on: hydrodynamic theory, mathematical physics equations, and an approved numerical approach. This well-known calculation methodology makes it possible to calculate the fluxes of liquid metal motions and their temperature in the mold for the proposed method and for other methods of supplying the metal, as well as to compare the results between each other. The formulation and solution of a three-dimensional problem for determining the velocity and temperature fields in a metal supplied to a CCM mold from a submerged nozzle to a round deflector is discussed. This calculation methodology is based on a system of constitutive equations, a numerical method, a numerical scheme, and an algorithm for solving the problem. According to calculations, the hardened metal crust growing on the faces of the mold has been neglected. If traditional and proposed methods are used to objectively analyze the results and solve the problem, the same theoretical (the velocity of drawing from the mold) and the geometric parameters of a rectangular mold are taken. A patent for describing this alternative method of liquid metal supplying to a rectangular mold has been registered (No. 2018108974/02 (013808)). Some results of the numerical solution of the problem are presented, namely, schemes of liquid metal flows and the temperature thereof in various sections of the mold. [ABSTRACT FROM AUTHOR]
- Published
- 2019
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30. Optimization of Injection Molding Process Parameters for A Cylindrical Inner Parts in Mode of One Mold and Two Cavities.
- Author
-
CHEN Xiaochun
- Abstract
Based on the analysis of the interior decoration model of column A, the gate was determined as a latent side gate, four points of feeding was selected, and the mold was designed a structure with "one mold and two cavities". According to the analysis of injection molding process the melt temperature was determined as 232 °C, the holding pressure was set to 105 MPa, the holding time was set as 7 s, and the cooling time was set as 29 s. The plastic volume shrinkage rate in average was 3.42 % for the injection-molded part under this condition. After verifying this group of technical parameters in injection molding, the acoustic port characteristics of the interior trim of column A are formed perfectly, and there s no defect caused by the slender internal flow passage. The clearance between the overall contour and fixture was within the allowable range. [ABSTRACT FROM AUTHOR]
- Published
- 2019
- Full Text
- View/download PDF
31. Structure of the Al90Y10 Alloy Formed upon Pressure Solidification.
- Author
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Menshikova, S. G., Shirinkina, I. G., Brodova, I. G., and Brazhkin, V. V.
- Abstract
The effect of temperature and the melt cooling rate on the structure of an Al
90 Y10 alloy after high-pressure solidification is comparatively studied by X-ray diffraction analysis, optical microscopy, and electron microscopy. Only the crystalline α-Al and Al3 Y phases form in the Al90 Y10 alloy under all considered solidification conditions. The effect of the temperature, the cooling rate, and the pressure on the morphology, the size, and the microhardness of the structural alloy constituents, such as primary yttrium aluminide and eutectic crystals, is found. [ABSTRACT FROM AUTHOR]- Published
- 2019
- Full Text
- View/download PDF
32. Development of viscosity model for aluminum alloys using BP neural network
- Author
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Heng-cheng Liao, Qigui Wang, Yuan Gao, and Dan Wilson
- Subjects
Materials science ,Artificial neural network ,Metals and Alloys ,Binary number ,Thermodynamics ,chemistry.chemical_element ,Mold filling ,Geotechnical Engineering and Engineering Geology ,Condensed Matter Physics ,Melt temperature ,Viscosity ,chemistry ,Aluminium ,Approximation error ,Materials Chemistry ,Development (differential geometry) - Abstract
Viscosity is one of the important thermophysical properties of liquid aluminum alloys, which influences the characteristics of mold filling and solidification and thus the quality of castings. In this study, 315 sets of experimental viscosity data collected from the literatures were used to develop the viscosity prediction model. Back-propagation (BP) neural network method was adopted, with the melt temperature and mass contents of Al, Si, Fe, Cu, Mn, Mg and Zn solutes as the model input, and the viscosity value as the model output. To improve the model accuracy, the influence of different training algorithms and the number of hidden neurons was studied. The initial weight and bias values were also optimized using genetic algorithm, which considerably improve the model accuracy. The average relative error between the predicted and experimental data is less than 5%, confirming that the optimal model has high prediction accuracy and reliability. The predictions by our model for temperature- and solute content-dependent viscosity of pure Al and binary Al alloys are in very good agreement with the experimental results in the literature, indicating that the developed model has a good prediction accuracy.
- Published
- 2021
33. Experimental study on mechanical behaviors of injection molded PC/PMMA blends
- Author
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Duc Binh Luu, Van Thanh Hoang, Bich-Tram Truong-Le, Minh Sang Tran, and Quang Bang Tao
- Subjects
Toughness ,Mechanical property ,Materials science ,Mechanical Engineering ,Izod impact strength test ,Melt temperature ,Mechanics of Materials ,visual_art ,Ultimate tensile strength ,visual_art.visual_art_medium ,Elongation ,Composite material ,Polycarbonate ,Packing pressure - Abstract
Mechanical property is one of the quite important factors of optical articles. Most of pure plastics materials are rarely found to have both high strength and toughness. The paper aims to investigate mechanical properties of polymethyl methacrylate and polycarbonate (PC/PMMA) blends by means of injection molding process and optimization technique. In this study, four factors including composition, packing pressure, melt temperature, and cooling time are taken into account. Experimental results show that the composition is found as the most significant factor for improving the mechanical properties of PC/PMMA blends with confidence level of 95 %. Meanwhile, melt temperature and cooling time are also the most significant parameters for enhancing impact strength with 95 % confidence level. In addition, the mechanical properties of the PC/PMMA plastics composites have been enhanced significantly. Specifically, average tensile yield strength, impact strength, and average elongation are 76.5 MPa, 7429.5 J/m2, and 17.5 mm, respectively.
- Published
- 2021
34. Synthesis and Characterization of New Superconductors Materials.
- Author
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Gilioli, Edmondo, Delmonte, Davide, and Gilioli, Edmondo
- Subjects
Research & information: general ,AC susceptibility ,BaZrO3 ,Bi-2212 ,Dirac electron ,Er123 ,FeSe ,Landau level ,Weyl semimetal ,YBa2Cu3O7−δ ,bismuth-based cuprates ,chemical intercalation ,co-precipitation ,focused ion beam ,high pressure ,high-temperature superconductors ,interfacial coupling ,interlayer magnetoresistance ,melt temperature ,n/a ,organic conductor ,solid-state ,superconducting joint ,superconducting solder ,superconductivity ,α-(BEDT-TTF)2I3 - Abstract
Summary: Throughout the history of materials science and physics, few topics have captured as much interest as the phenomenon of superconductivity (SPC), discovered in 1911. Perhaps this is because of the intriguing interpretation of the phenomenon, which remains controversial, or for the secret hope of being able to synthesize a material with a critical superconductive transition temperature (TC) high enough to revolutionize the sector of energy generation and transport. As a matter of fact, the search for new superconductor materials has motivated an army of scientists, in particular, after the discovery of high-TC superconductor cuprates (HTS) in the mid-80s. Besides the unremitting interest in HTS, new materials, such as intermetallic borides, iron-nickel-based superconductors, heavy fermion, and organic and superhydride systems, are still delivering outstanding achievements to the scientific community, among which includes thousands of papers and a handful of Nobel prize winners). This Special Issue "Synthesis and Characterization of New Superconductor Materials" is a collection of scientific contributions providing new insights and advances in this fascinating field, addressing issues ranging from the fundamental research (theory and correlation between critical temperature, TC, and structural properties) to the development of innovative solutions for practical applications of superconductivity: Synthesis of new superconducting materials Magnetic and/or electric characterization of the TC transition Role of crystal symmetry and chemical substitutions on TC TC dependence on external stimuli and/or non-ambient conditions Theoretical modeling
35. MULTI-RESPONSE OPTIMISATION OF PROCESS VARIABLES IN SQUEEZE CASTING OF Al 6063-SiC COMPOSITE.
- Author
-
Sarfraz, Muhammad Hassan, Jahanzaib, Mirza, and Jawad, Muhammad
- Subjects
- *
SQUEEZE casting , *SILICON carbide , *TENSILE strength , *GREY relational analysis , *DIE castings - Abstract
The present study aims to optimise the process variables which are involved in the fabrication of Al 6063-SiC composite by squeeze casting process. The variables included squeeze pressure, melt temperature and silicon carbide (SiC) reinforcement. The effects of these variables on ultimate tensile strength and hardness were studied with the help of nine experiments. The analysis of variance confirmed the significance of the process variables. The optimal combination of process variables to maximise the ultimate tensile strength and hardness is achieved as 120 MPa (17.4 ksi) squeeze pressure, 850°C (1562°F) melt temperature and 15 weight percentage SiC reinforcement. The confirmatory test indicated the effectiveness of the employed technique to optimise the squeeze casting process variables for the development of aluminium matrix composites. [ABSTRACT FROM AUTHOR]
- Published
- 2018
36. Experimental investigation and molecular dynamics simulations of the effect of processing parameters on the filling quality of injection‐molded micropillars
- Author
-
Jiezhen Liu, Zhanyu Zhai, Huijie Sun, Jun Lai, and Can Weng
- Subjects
Molecular dynamics ,Materials science ,Quality (physics) ,Polymers and Plastics ,Materials Chemistry ,General Chemistry ,Composite material ,Packing pressure ,Melt temperature - Published
- 2021
37. Thermal performance of a V-Corrugated serpentine solar air heater with integrated PCM: A comparative experimental study
- Author
-
Reza Sardari, Mehran Ameri, and Hadi Farzan
- Subjects
Solar air heater ,Materials science ,060102 archaeology ,Renewable Energy, Sustainability and the Environment ,020209 energy ,06 humanities and the arts ,02 engineering and technology ,Air mass (solar energy) ,Volumetric flow rate ,Melt temperature ,Paraffin wax ,Thermal ,0202 electrical engineering, electronic engineering, information engineering ,Melting point ,0601 history and archaeology ,Composite material ,Field conditions - Abstract
The present study conducts a comparative experimental study on the dynamic thermal response and performance of a conventional SAH and SAH equipped with PCM using paraffin packs. Various scenarios were investigated to assess the impacts of PCM usage, PCM melting point, and arrangements of PCM slabs with different melting points on the dynamic thermal response of SAHs. To this aim, two V-type corrugated serpentine SAH prototypes, including conventional and PCM-integrated ones, were simultaneously constructed and tested under field conditions. Two types of paraffin wax with different melting temperatures, 40 °C and 50 °C, with four PCMs arrangements, were installed on a SAH. The experimental runs were carried out in Kerman, Iran, for two air mass flow rates of 0.006 kg/s and 0.01 kg/s. The acquired results illustrated that utilizing PCM improves daily thermal performance from 53.1% to 62.6%. Using PCMs with higher melting point temperature results in increasing the outlet temperature of SAHs almost 5 °C, as well as the daily performance of SAHs by approximately 3%. Furthermore, experimental runs prove that an arrangement with equally distributed PCM types with different melting points has the optimal daily thermal performance and shows approximately 5% improvement in thermal performance.
- Published
- 2021
38. Miniature iron-carbon eutectic point crucible for the calibration of thermometers
- Author
-
V. Žužek and Jovan Bojkovski
- Subjects
iron-carbon eutectic ,Materials science ,melting point ,chemistry.chemical_element ,Crucible ,talilniki ,02 engineering and technology ,01 natural sciences ,Thermal expansion ,crucible ,Thermocouple ,0202 electrical engineering, electronic engineering, information engineering ,Calibration ,tališče ,Graphite ,Electrical and Electronic Engineering ,Instrumentation ,Eutectic system ,temperatura ,Applied Mathematics ,020208 electrical & electronic engineering ,010401 analytical chemistry ,Metallurgy ,temperature ,Condensed Matter Physics ,calibration ,evtektik železo-ogljik ,0104 chemical sciences ,Melt temperature ,chemistry ,udc:621.317 ,Carbon ,umerjanje - Abstract
The article presents the design, construction and evaluation of a miniature graphite iron-carbon eutectic point crucible for the calibration of thermometers. These are either contact such as thermocouples or non-contact such as infrared thermometers. The double wall of the crucible protects its structure in case of cracks in graphite that can appear due to thermal expansion or eutectic adhesion. Such design proved robust – even after almost 100 melting realizations, the crucible does not show significant signs of damage. Performance of the crucible was confirmed with several realized plateaus at three different furnace setpoints. Results of these measurements agree with previously published findings. The measured melting point temperature was 1153.81 °C and the achieved expanded calibration uncertainty of a type R thermocouple was 0.2 °C.
- Published
- 2022
39. Large-Format Additive Manufacturing and Machining Using High-Melt-Temperature Polymers. Part I: Real-Time Particulate and Gas-Phase Emissions
- Author
-
Matthew G. Duling, Lauren N. Bowers, Jennifer L. Roberts, Duane R. Hammond, Alyson R. Fortner, M. Abbas Virji, Jason E. Ham, Alycia K. Knepp, Austin Schmidt, Johan L. Du Plessis, Stephen B. Martin, J.R. Wells, Andrew Bader, Sonette du Preez, Jack R. Pretty, and Aleksandr B. Stefaniak
- Subjects
chemistry.chemical_classification ,Chemical Health and Safety ,Materials science ,Metallurgy ,General Chemistry ,Polymer ,Large format ,Particulates ,Article ,Melt temperature ,Gas phase ,chemistry ,Machining ,Ultrafine particle ,Extrusion - Abstract
The literature on emissions during material extrusion additive manufacturing with 3-D printers is expanding; however, there is a paucity of data for large-format additive manufacturing (LFAM) machines that can extrude high-melt-temperature polymers. Emissions from two LFAM machines were monitored during extrusion of six polymers: acrylonitrile butadiene styrene (ABS), polycarbonate (PC), high-melt-temperature polysulfone (PSU), poly(ether sulfone) (PESU), polyphenylene sulfide (PPS), and Ultem (poly(ether imide)). Particle number, total volatile organic compound (TVOC), carbon monoxide (CO), and carbon dioxide (CO(2)) concentrations were monitored in real-time. Particle emission rate values (no./min) were as follows: ABS (1.7 × 10(11) to 7.7 × 10(13)), PC (5.2 × 10(11) to 3.6 × 10(13)), Ultem (5.7 × 10(12) to 3.1 × 10(13)), PPS (4.6 × 10(11) to 6.2 × 10(12)), PSU (1.5 × 10(12) to 3.4 × 10(13)), and PESU (2.0 to 5.0 × 10(13)). For print jobs where the mass of extruded polymer was known, particle yield values (g(−1) extruded) were as follows: ABS (4.5 × 10(8) to 2.9 × 10(11)), PC (1.0 × 10(9) to 1.7 × 10(11)), PSU (5.1 × 10(9) to 1.2 × 10(11)), and PESU (0.8 × 10(11) to 1.7 × 10(11)). TVOC emission yields ranged from 0.005 mg/g extruded (PESU) to 0.7 mg/g extruded (ABS). The use of wall-mounted exhaust ventilation fans was insufficient to completely remove airborne particulate and TVOC from the print room. Real-time CO monitoring was not a useful marker of particulate and TVOC emission profiles for Ultem, PPS, or PSU. Average CO(2) and particle concentrations were moderately correlated (r(s) = 0.76) for PC polymer. Extrusion of ABS, PC, and four high-melt-temperature polymers by LFAM machines released particulate and TVOC at levels that could warrant consideration of engineering controls. LFAM particle emission yields for some polymers were similar to those of common desktop-scale 3-D printers.
- Published
- 2021
40. Synthesis of ErBa2Cu3O7−δ Superconductor Solder for the Fabrication of Superconducting Joint between Gdba2cu3o7−δ Coated Conductor
- Author
-
Zili Zhang, Lei Wang, Jianhua Liu, and Qiuliang Wang
- Subjects
er123 ,melt temperature ,superconducting solder ,superconducting joint ,Crystallography ,QD901-999 - Abstract
ErBa2Cu3O7−δ (Er123) superconductor is one of the best candidates of superconductor solder for the fabrication of superconducting joint between GdBa2Cu3O7−δ (Gd123) coated conductor, due to its high Tc value (93 K) and highest optimized oxygen annealing temperature among RE123 compounds. In this paper, we systematically research the effect of sintering parameters on the phase formation, microstructure and superconducting properties of Er123 powder. The optimized synthesis route to acquire high purity Er123 powder with as good superconducting properties as Gd123 has been uncovered. The melt temperature of Er123 with different dopant compared to Gd123 is also investigated, and the feasible operating temperature range of Er123 superconductor solder is discussed. This work reveals a very important starting point on fabrication high-quality superconducting joint between the commercial Gd123 coated conductor, which can further improve the development of the persistent operating mode on ultra-high field nuclear magnetic resonance and magnetic resonance imaging.
- Published
- 2019
- Full Text
- View/download PDF
41. Influence of injection and holding pressure on tribological and mechanical behavior of injection moulded thermoplastic
- Author
-
Amit Pancharya, Ravi Kant, and Ramsingh Yadav
- Subjects
010302 applied physics ,chemistry.chemical_classification ,Universal testing machine ,Thermoplastic ,Fabrication ,Materials science ,02 engineering and technology ,Tribology ,021001 nanoscience & nanotechnology ,01 natural sciences ,Melt temperature ,Compressive strength ,chemistry ,0103 physical sciences ,Ultimate tensile strength ,Injection moulding ,Composite material ,0210 nano-technology - Abstract
Injection moulding is used significantly in modern days for manufacturing of plastic materials, mainly due to its effectiveness of mass production, modulation of complex geometry, and high precision objects. The process is influenced by various parameters like mould temperature, injection pressure, holding pressure, cooling arrangement, cooling time, injection speed and melt temperature, resulting in effective manufacturing with a quality product. The current study is focused on analysing the influence of injection pressure and holding pressure on the fabrication of Delrin specimens. Delrin is one of the most commonly used plastic for wear-related issues, mainly due to its higher wear resistance and sliding properties. In this study, the effect of injection pressure and holding pressure is analysed on the mechanical and tribological properties of Delrin specimen, for which pin on disc and universal testing machine are used, respectively. Experimental results showed that the wear resistance, tensile strength and compressive strength of Delrin specimens were increased with respect to the injection pressure up to a specific limit but continuously increased with the holding pressure.
- Published
- 2021
42. Low melting oxide glasses prepared at a melt temperature of 500 °C
- Author
-
Tomoko Akai, Takahiro Ohkubo, Naoyuki Kitamura, Satoshi Yamamoto, Takaaki Niizuma, Hirokazu Masai, Miki Yoshida, and Nishibe Toru
- Subjects
Materials for devices ,Materials science ,Science ,Oxide ,02 engineering and technology ,010402 general chemistry ,01 natural sciences ,Article ,Phosphate glass ,chemistry.chemical_compound ,Thermal ,Structure of solids and liquids ,Quenching ,Multidisciplinary ,Glasses ,Doping ,021001 nanoscience & nanotechnology ,Phosphate ,Durability ,0104 chemical sciences ,Melt temperature ,chemistry ,Chemical engineering ,Medicine ,0210 nano-technology - Abstract
Transparent low-melting inorganic glass is an attractive industrial material based on its high thermal and light resistance compared with conventional engineering plastics. If the melting temperature of inorganic glass could be decreased, the doping of guest materials or compression moulding on the glass surface would be easier. Although phosphate glass is considered as a potential candidate because of its transparency in the visible region and low-melting behaviour, water durability often becomes a problem for implementation. Here, we prepared inorganic low-melting phosphate glass at a temperature of 500 °C via a melting and quenching methodology. It was found that tin-doped phosphate glasses exhibited higher thermal and light resistance properties than polycarbonates. Colourless transparent oxide glasses without organic components are capable of bringing about new possibilities for the application of inorganic glasses.
- Published
- 2021
43. Effects of melt temperatures on the structure relaxation and compressive plasticity of La62Al14(Cu5/6Ag1/6)14(Ni1/2Co1/2)10 bulk metallic glass.
- Author
-
Zhu, Pantuo, Li, Xiaoyun, Zhang, Qidong, Liu, Baochuan, Ma, Yubai, and Zu, Fangqiu
- Subjects
- *
METALLIC glasses , *GLASS melting , *HIGH temperatures , *RELAXATION kinetics (Chemistry) , *X-ray diffraction , *DIFFERENTIAL scanning calorimetry , *DYNAMIC mechanical analysis , *THERMAL stability - Abstract
The effects of melt temperatures on the structure relaxation and compressive plasticity of La 62 Al 14 (Cu 5/6 Ag 1/6 ) 14 (Ni 1/2 Co 1/2 ) 10 bulk metallic glasses (BMGs) were studied by using X-ray diffraction, differential scanning calorimetry, dynamic mechanical analysis and compressive tests. Results indicated that the supercooled region Δ T was enlarged, the thermal stability and glass forming ability were improved, and free volume was enhanced with the increasing melt temperature of the prepared BMGs. Furthermore, compared with other samples, the sample that was subjected to the highest melt temperature showed a pronounced β-relaxation that was attributable to the large amount of free volume. The fitting of Arrhenius equation revealed that the activation energies of α-relaxation ( E α ) and β-relaxation ( E β ) decreased with increasing melt temperature, whereas the difference between E α and E β increased. Notably, the specific value of the empirical law ( E β / RT g ) decreased with increasing melt temperature, thus indicating that E β / RT g may be related to the free volume. Given the pronounced β-relaxation, BMGs with a higher overheated level exhibited improved compressive plasticity. [ABSTRACT FROM AUTHOR]
- Published
- 2017
- Full Text
- View/download PDF
44. The influence of casting currents on the thermal stability of the Cu36Zr48Al8Ag8 amorphous alloy.
- Author
-
Li, Xiaoyun, Shen, Yuehua, Cui, Xiao, Zhu, Pantuo, Zhang, Qidong, Huang, Zhongyue, and Zu, Fangqiu
- Subjects
- *
AMORPHOUS alloys , *THERMAL stability , *METAL castings , *COPPER alloys , *DIFFERENTIAL scanning calorimetry , *ACTIVATION energy - Abstract
The effects of casting currents on the thermal stability of Cu36Zr48Al8Ag8 amorphous alloys were investigated. Differential scanning calorimetry and resistivity experiments show that the activation energy (∆ Ex,∆ Ep) of Cu36Zr48Al8Ag8 amorphous alloy increases with elevating currents. Annealing experiments reveal that crystallization of low-current samples occurs prior to that of high-current samples. These results indicate that casting currents could enhance the thermal stability of amorphous alloys. The reason is analyzed from the viewpoint of melt state. These results could be used to provide a possible route to fabricate amorphous alloys with improved thermal stability. [ABSTRACT FROM AUTHOR]
- Published
- 2017
- Full Text
- View/download PDF
45. Injection molding of isotactic polypropylene
- Author
-
Kalay, Gürhan, Bevis, Michael J., and Karger-Kocsis, J., editor
- Published
- 1999
- Full Text
- View/download PDF
46. Asymmetric Hydrogen-Bonding Structure at a Water/Ice Interface
- Author
-
Tatsuya Ishiyama and Kazuya Kitanaka
- Subjects
Materials science ,Hydrogen bond ,Interface (Java) ,Ice Ih ,02 engineering and technology ,010402 general chemistry ,021001 nanoscience & nanotechnology ,01 natural sciences ,0104 chemical sciences ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Melt temperature ,Crystal ,Molecular dynamics ,General Energy ,Chemical physics ,Molecule ,Water ice ,Physical and Theoretical Chemistry ,0210 nano-technology ,Physics::Atmospheric and Oceanic Physics - Abstract
The interface between liquid water and the basal plane of crystal ice Ih at the melting point temperature is investigated via molecular dynamics (MD) simulations to examine the molecular structure ...
- Published
- 2020
47. Spray congealed solid lipid microparticles as a sustained release delivery system for Gonadorelin [6-D-Phe]: Production, optimization and in vitro release behavior
- Author
-
Katrin Gegenfurtner, Kay-Uwe Kraft, Wolfgang Friess, and Kerstin Traub-Hoffmann
- Subjects
Chemistry, Pharmaceutical ,Production optimization ,Pharmaceutical Science ,02 engineering and technology ,030226 pharmacology & pharmacy ,law.invention ,Gonadotropin-Releasing Hormone ,03 medical and health sciences ,chemistry.chemical_compound ,Drug Delivery Systems ,0302 clinical medicine ,Differential scanning calorimetry ,X-Ray Diffraction ,law ,Particle Size ,Crystallization ,Chromatography ,Aspartame ,Chemistry ,General Medicine ,021001 nanoscience & nanotechnology ,Lipids ,Microspheres ,Peptide Fragments ,In vitro ,Melt temperature ,Drug Liberation ,Delayed-Action Preparations ,Yield (chemistry) ,Delivery system ,0210 nano-technology ,Biotechnology - Abstract
Sustained release lipid microparticles for a potential veterinary application were produced by the means of spray congealing using saturated triglycerides with respective surfactants. The spray congealing process was optimized using unloaded and loaded microparticles, revealing the highest impact of the spray flow on material loss. Yield could be optimized by increasing the spray flow as well as a reduction of the melt temperature from 90 to 75 °C. For the delivery system developed in this study, a release of around 15 days was targeted. The release profile was in first hand determined with the use of model substances (aspartame and tryptophan), before incorporating the decapeptide Gonadorelin [6-D-Phe]. Release could be controlled between 2 and 28 d, which was dependent on stability of microparticles upon incubation, type and concentration of emulsifier, as well as the used triglyceride. Differential scanning calorimetry and X-ray powder diffraction confirmed the crystallization behavior of C14 and C16-triglycerides in combination with various emulsifiers in different modification without impact on release.
- Published
- 2020
48. The effect of melt temperature on the mechanical properties of cast ASTM F75 CoCrMo alloy as explained by nitrogen and oxygen content
- Author
-
Thomas J. Fleming, Alan Kavanagh, and Greg Duggan
- Subjects
Orthopaedic devices ,lcsh:TN1-997 ,Materials science ,Biocompatibility ,Alloy ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,01 natural sciences ,Oxygen ,Biomaterials ,Investment casting ,0103 physical sciences ,Cobalt chrome molybdenum ,Inert gas ,Chemical composition ,lcsh:Mining engineering. Metallurgy ,Tensile testing ,010302 applied physics ,Induction heating ,Metallurgy ,Metals and Alloys ,ASTM F75 - Standard specification for Cobalt-28 Chromium 6 Molybdenum Alloy Castings and Casting Alloy for Surgical Implants ,021001 nanoscience & nanotechnology ,Nitrogen ,ASTM E8M - Standard Test Methods for Tension Testing of Metallic Materials (Metric) ,Surfaces, Coatings and Films ,Melt temperature ,chemistry ,Ceramics and Composites ,engineering ,0210 nano-technology - Abstract
Investment cast ASTM F75 Cobalt Chromium Molybdenum (CoCrMo) alloy is commonly used for orthopaedic implants due to its biocompatibility and wear characteristics. Apart from the values listed in the standard, the relationship between individual processing parameters and the resulting physio-mechanical properties are not well documented. This study characterises the effect of melt temperature on the physical properties and chemical composition of investment cast CoCrMo alloy. Furnace loads of ∼23−34 kg of alloy were inductively melted using 125 kW of power and cast into tensile test bars and chemistry coupons. The bars were ground to create samples conforming to ASTM E8M and tested per ISO 6892-1. The oxygen and nitrogen content of the chemistry coupons were assessed using Inert Gas Fusion (IGF) per ASTM E1019. It was found that increasing the melt temperature had the effect of removing nitrogen from the melt and adding oxygen. It was also determined that there was a strong positive correlation between nitrogen content and strength values. If desired, there is scope to minimise both oxygen pickup and nitrogen loss, nitrogen is correlated to increased mechanical properties, of this alloy system by targeting lower melt temperatures. However, this would be at the expense of melt viscosity and mould filling.
- Published
- 2020
49. Effect of TiC on coarsening and macrosegregation of Al–Bi alloys
- Author
-
Ming Xu, Bingxun Yang, Congmin Li, Yanguo Yin, Guotao Zhang, Jianfeng Cheng, Lan Shen, and Qi Chen
- Subjects
010302 applied physics ,Materials science ,Metallurgy ,Alloy ,Metals and Alloys ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Microstructure ,Condensed Matter Physics ,01 natural sciences ,Melt temperature ,0103 physical sciences ,engineering ,Materials Chemistry ,Physical and Theoretical Chemistry ,0210 nano-technology - Abstract
The microstructures of an Al-Bi immiscible alloy and the corresponding composites containing TiC (1 wt.% and 2 wt.%) were explored for melt temperatures of 800 °C, 850 °C, and 900°C. It was demonstrated that serious coarsening and macrosegregation of Bi-rich minority phase particles occurred, which was slightly alleviated by increasing the melt temperature from 800 °C to 900 °C. By adding TiC particles, the coarsening and macrosegregation of Bi-rich minority phase particles were significantly impeded. Scanning electron microscopy and energy-dispersive X-ray spectroscopy revealed that TiC particles were located inside and on the surface of Bi-rich minority phase particles, exhibiting heterogeneous nucleation and self-assembly behaviour. By properly increasing the holding time of the melt, finer and more uniform Bi-rich minority phase particles were obtained.
- Published
- 2020
50. Rejection Rate Reduction of the Automotive Thermoplastic Parts in Injection Moulding Using Response Surface Methodology
- Author
-
Huei Ruey Ong, Chi Shein Hong, Wan Mohd Eqhwan Iskandar, Muhammad Khairul Anuar Mohamed, Ridzuan Ramli, Ifwat Mohd Shah, and Md. Maksudur Rahman Khan
- Subjects
chemistry.chemical_classification ,Materials science ,Thermoplastic ,business.industry ,Mechanical Engineering ,Automotive industry ,02 engineering and technology ,010501 environmental sciences ,021001 nanoscience & nanotechnology ,Rejection rate ,01 natural sciences ,Melt temperature ,Reduction (complexity) ,chemistry ,Mechanics of Materials ,General Materials Science ,Injection moulding ,Response surface methodology ,Composite material ,0210 nano-technology ,business ,Injection pressure ,0105 earth and related environmental sciences - Abstract
Plastic injection moulding is widely used for manufacturing due to variety of plastic product. In this study, plastic part defects such as air bubble and gas mark defect are commonly occurs in thermoplastic part, specifically acrylonitrile butadiene styrene (ABS). In order to optimize the process parameters of injection moulding, design of experiment (DOE) with Response Surface Methodology (RSM) model was used. Process parameters such as melt temperature, mould temperature and injection pressure were selected for the DOE development. The experiments were conducted with melt temperature range from 200 °C to 240 °C, mould temperature from 60 °C to 80 °C and injection pressure from 90 to 99%. The result indicates that, all the selected parameters were significantly influence the rejection rate of the automotive ABS part. The optimum melt temperature, mould temperature and injection pressure were 220 °C, 70 °C and 98% respectively, in obtaining minimum rejection rate.
- Published
- 2020
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