1. Energy Efficiency of Carajás Railway.
- Author
-
da Silva, Fernando Nunes, da Fonseca, Denio Oliveira, Pessoa, Gerisval Alves, de Araujo Filho, Francisco Alves, de Araujo Pereira, Andre, and de Sousa, Abdo Frances
- Subjects
ENERGY consumption of railroads ,SIX Sigma ,GREENHOUSE gas mitigation ,SUSTAINABILITY ,PARETO analysis - Abstract
This article aims to present the application of the Six Sigma methodology to improve the energy efficiency of trains running on Vale's Carajás Railroad in Brazil, one of the largest corridors for the transportation of iron ore and general cargo, consuming over three hundred million liters of diesel annually. One of Vale's commitments is to reduce its greenhouse gas emissions, and currently, it faces the challenge of reversing the trend of increasing diesel consumption due to a projected 2.1% increase in energy efficiency. The problem was identified, and the goal was defined based on historical performance. Processes were then mapped using a tree diagram, Pareto analysis, run chart, boxplot, and histogram. Diesel consumption in major flows was identified, and the causes were investigated and organized in a cause-and-effect diagram, prioritized for statistical investigation through correlation analysis and boxplot. Subsequently, proven causes were prioritized, a series of pilot tests were realized, and an effective action plan was implemented. The project brought sustainability and cost gains to EFC, reducing diesel consumption by 535,366.73 liters, resulting in a real savings of US$ 546,311.15 and a reduction in emissions of 1,527,500.09 kg CO² eq. The projected real and potential gains for a one-year period amount to US$ 3,520,707.62 in Vale's costs. The project established a new record for the Energy efficiency of iron ore trains on the EFC. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF