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The precisely manipulated π–π stacking of the hybrid catalyst favors the specific prediction of the ORR active sites, which are the iron atoms in the form of natural Fe-N 4 that bind preferentially to the oxygen. [Display omitted] Metal macrocycles with well-defined molecular structures are ideal platforms for the in-depth study of electrochemical oxygen reduction reaction (ORR). Structural integrity of metal macrocycles is vital but remain challenging since the commonly used high-temperature pyrolysis would cause severe structure damage and unidentifiable active sites. Herein, we propose a pyrolysis-free strategy to precisely manipulate the exfoliated 2D iron polyphthalocyanine (FePPc) anchored on reduced graphene oxide (rGO) via π–π stacking using facile high-energy ball milling. A delocalized electron shift caused by π–π interaction is firstly found to be the mechanism of facilitating the remarkable ORR activity of this hybrid catalyst. The optimal FePPc@rGO-HE achieves superior half-wave potential (0.90 V) than 20 % Pt/C. This study offers a new insight in designing stable and high-performance metal macrocycle catalysts with well-defined active sites. [ABSTRACT FROM AUTHOR]

Exploring efficient and durable non-precious metal catalysts for oxygen reduction reaction (ORR) has long been pursued in the field of metal-air batteries, fuel cells, and solar cells. Rational design and controllable synthesis of desirable catalysts are still a great challenge. In this work, a novel approach is developed to tune the morphologies and structures of Fe–N–C catalysts in combination with the dual nitrogen-containing carbon precursors and the gas-foaming agent. The tailored Fe–N 1 /N 2 –C-A catalyst presents gauze-like porous nanosheets with uniformly dispersed tiny nanoparticles. Such architectures exhibit abundant Fe-N x active sites and high-exposure surfaces. The Fe–N 1 /N 2 –C-A catalyst shows extremely high half-wave potential (E 1/2 , 0.916 V vs. RHE) and large limiting current density (6.3 mA cm−2), far beyond 20 wt% Pt/C catalyst for ORR. This work provides a facile morphological and structural regulation to increase the number and exposure of Fe-N x active sites. The tailored Fe–N–C catalyst presents plentiful Fe-N x active sites and highly exposed active surfaces, resulting in an ultra-high ORR activity far beyond the 20 wt% Pt/C catalyst. Image 1 • A novel approach is explored to tune morphology and structure of Fe–N–C catalyst. • The tailored catalyst presents abundant active sites and high exposure surfaces. • The catalyst shows ultrahigh ORR activity, far beyond the commercial Pt/C. [ABSTRACT FROM AUTHOR]