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Composite materials made from unfilled and glass-fiber-reinforced epoxy toughened by copolymerization with elastomeric prepolymers of perfluoroalkyl ether diacyl fluoride (EDAF). Improved properties due to hydrogen bonding between rubber phase and epoxy matrix, plus formation of rubberlike phase domains that molecularly interpenetrate with epoxy matrix. With optimum rubber content, particle size, and particle shape, entire molecular structure reinforced and toughened. Improved composites also show increased failure strength, stiffness, glass-transition temperature, and resistance to water.

Filleting and channel sealants developed for sealing cavities in wings and fusealage of aircraft. Both sealants function well at 177 degrees C, as required in current specifications for supersonic aircraft. Sealants have excellent resistance to fuel and other solvents. They stay flexible, resistant to vibrational, thermal, and mechanical stresses, and adhere well to aluminum. Prove useful in industrial applications requiring resistance to solvents at high temperatures.

New process yields product that resists heat and action of oxygen and water. Ring closing step, which gives elastomer its stability, imidoylamidine dinitrile reacts with perfluoroether acide, yielding prepolymer. Prepolymer then treated with ammonia and cured by heating to form polymer. Elastomers are highly resistant to heat, oxidation, and hydrolysis.

Perfluorinated imidoylamidoxime polymers with excellent resistance to heat, chemicals and solvents are prepared by condensing a perfluorinated nitrile with a perfluorinated amidoxime in vacuum or inert atmosphere from 20 degrees to 70 degrees C. When both reactants are difunctional, oligomeric or polymeric products are obtained. After cyclization of imidoylamidoxime groups to 1,2,4-oxadiazole linkages, process yields highly resistant elastomers. Competing side reactions are inhibited by low processing temperature.

Long-chain perfluoropolyethers containing functional pendent groups were investigated as possible candidates for new sealants and elastomers that function in extreme environments. Of specific interest was development of materials exhibiting high thermal and oxidative stability at temperatures around 400 degrees C, low-temperature flexibility with glass transition at about 50 degrees C, and hydrolytic stability as well as compatibility with metals and resistance to fuels.

Closed-cell, semirigid, fiber-loaded, self-extinguishing polyurethane foam material fills voids around fuel cells in aircraft. Material prevents leakage of fuel and spreading of fire in case of ballistic incendiary impact. It also protects fuel cell in case of exterior fire.

Composites synthesized from bismaleimide have superior strength and oxidation resistance at elevated temperatures when compared with similar composites prepared with epoxy or silicon polymers of similar cost. Polyimide synthesis technique and processing method yield essentially void-free fiber-glass reinforced composites.

Four step imidoylamidine reaction sequence is used to make crosslinked polyperfluoralkyltriazines with superior elastomeric properties, greater molecular weight, and crosslinking control. Polymers can find useful application in fuel tank sealants, o-ring, wire enamels, pneumatic ducts, and many other applications.

Heat and chemical resistant polymers with triazine crosslinks are prepared by thermal condensation reactions to form 1,2,4-oxdiazole linkages. They are compounded with variety of fillers, extenders, and modifiers for numerous applications in which stability, impermiability to liquids and gases, good plasticity, and elasticity or rigidity are important.

Article discusses preparation of triary1-2,2,2-trifluoroethants prepared from a,a,a-trifluoroacetone by condensation with various substituted aromatic compounds. Compounds are useful as they have high thermal stability.

Chemical reactions to produce polyimide foams for application as thermal insulation and fire prevention materials are discussed. Thermal and physical properties of the polyimides are described. Methods for improving basic formulations to produce desired qualitites are included.