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A new approach to the incorporation of MgH2 in the nanometer-sized pores of a carbon aerogel scaffold was developed, by infiltrating the aerogel with a solution of dibutylmagnesium (MgBu2) precursor, and then hydrogenating the incorporated MgBu2 to MgH2. The resulting impregnated material showed broad x-ray diffraction peaks of MgH2. The incorporated MgH2 was not visible using a transmission electron microscope, which indicated that the incorporated hydride was nanosized and confined in the nanoporous structure of the aerogel. The loading of MgH2 was determined as 15-17 wt%, of which 75% is reversible over ten cycles. Incorporated MgH2 had >5 times faster dehydrogenation kinetics than ball-milled activated MgH2, which may be attributed to the particle size of the former being smaller than that of the latter. Cycling tests of the incorporated MgH(2) showed that the dehydrogenation kinetics are unchanged over four cycles. Our results demonstrate that confinement of metal hydride materials in a nanoporous scaffold is an efficient way to avoid aggregation and improve cycling kinetics for hydrogen storage materials.

Nanoparticles of MgH2 incorporated in a mesoporous carbon aerogel demonstrated accelerated hydrogen exchange kinetics but no thermodynamic change in the equilibrium hydrogen pressure. Aerogels contained pores from <2 to approximately 30 nm in diameter with a peak at 13 nm in the pore size distribution. Nanoscale MgH2 was fabricated by depositing wetting layers of nickel or copper on the aerogel surface, melting Mg into the aerogel, and hydrogenating the Mg to MgH2. Aerogels with metal wetting layers incorporated 9-16 wt% MgH2, while a metal free aerogel incorporated only 3.6 wt% MgH2. The improved hydrogen sorption kinetics are due to both the aerogel limiting the maximum MgH(2) particle diameter and a catalytic effect from the Ni and Cu wetting layers. At 250 degrees C, MgH2 filled Ni decorated and Cu decorated carbon aerogels released H(2) at 25 wt% h(-1) and 5.5 wt% h(-1), respectively, while a MgH(2) filled aerogel without catalyst desorbed only 2.2 wt% h(-1) (all wt% h(-1) values are with respect to MgH2 mass). At the same temperature, MgH2 ball milled with synthetic graphite desorbed only 0.12 wt% h(-1), which demonstrated the advantage of incorporating nanoparticles in a porous host.