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In the present work, the microstructure, phase constitution, and corrosion behavior of binary Sn–xZn alloys (x = 5, 9 and 15 wt.%) were investigated. The alloys were prepared by induction melting of Sn and Zn lumps in argon. After melting, the alloys were solidified to form cast cylinders. The Sn–9Zn alloy had a eutectic microstructure. The Sn–5Zn and Sn–15Zn alloys were composed of dendritic (Sn) or (Zn) and eutectic. The corrosion behavior of the Sn–Zn alloys was studied in aqueous HCl (1 wt.%) and NaCl (3.5 wt.%) solutions at room temperature. Corrosion potentials and corrosion rates in HCl were significantly higher compared to NaCl. The corrosion of the binary Sn–Zn alloys was found to take place by a galvanic mechanism. The chemical composition of the corrosion products formed on the Sn–Zn alloys changed with the Zn weight fraction. Alloys with a higher concentration of Zn (Sn–9Zn, Sn–15Zn) formed corrosion products rich in Zn. The Zn-rich corrosion products were prone to spallation. The corrosion rate in the HCl solution decreased with decreasing weight fraction of Zn. The Sn–5Zn alloy had the lowest corrosion rate. The corrosion resistance in HCl could be considerably improved by reducing the proportion of zinc in Sn–Zn alloys.

In the present research the electrochemical behavior of the Sn-Zn alloys (Sn-1 wt.%Zn, Sn-4 wt.%Zn and 8.9 wt.%Zn) in 3% NaCl solution is analyzed using potentiodynamic cyclic polarization measurements and Electrochemical Impedance Spectroscopy (EIS) technique. Specimens were longitudinally solidified with simultaneous heat extraction in two opposite directions. Working electrodes were constructed using longitudinal and cross sections of the specimens with both types of structure: columnar and equiaxed. Results obtained from the polarization curves indicated that the two types of grain structures of Sn-Zn alloys (Sn-1 wt.%Zn, Sn-4 wt.%Zn and Sn-8.9 wt.%Zn) corresponding to longitudinal section present a pseudo passive zone. In the case of specimens from cross sections of the samples, the columnar and equiaxed zones of Sn-8.9 wt.%Zn are the only ones that do not have this pseudo passive region. In addition, the interdendritic zone of alloys is susceptible to corrosion by dealloying because this phase is zinc-rich. This type of corrosion also occurs in the zinc rich lamellar structure present in the eutectic. The percentage of zinc in the alloy increases with increasing susceptibility to pitting corrosion. The EIS values obtained revealed that the susceptibility to corrosion increases with increasing zinc content in alloys, for both the columnar and equiaxed zones. In addition, the columnar zones of Sn-4 wt.%Zn and Sn-8.9 wt.%Zn specimens are more resistant to corrosion than the equiaxed grain specimens. However, the equiaxed zone of Sn-1 wt.%Zn alloy is less susceptible to corrosion than the columnar zone. After adjustment by equivalent circuits it is revealed that the equiaxed zone of Sn-8.9 wt.%Zn alloy has a second porous layer composed of corrosion products on the electrode surface. Fil: Mendez, Claudia Marcela. Universidad Nacional de Misiones. Facultad de Ciencias Exactas, Químicas y Naturales; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina Fil: Scheiber, Verónica L.. Provincia de Misiones. Comité de Desarrollo e Innovación Tecnológica. Centro de Desarrollo e Innovación Tecnológica; Argentina Fil: Rozicki, Roberto S.. Universidad Nacional de Misiones. Facultad de Ciencias Exactas, Químicas y Naturales; Argentina Fil: Kociubczyk, Alex Iván. Universidad Nacional de Misiones. Facultad de Ciencias Exactas, Químicas y Naturales; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina Fil: Ares, Alicia Esther. Universidad Nacional de Misiones. Facultad de Ciencias Exactas, Químicas y Naturales; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina