1. The integrated lot sizing and cutting stock problem in an automotive spring factory
- Author
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Silvio Alexandre de Araujo, Felipe Kesrouani Lemos, Pedro de Andrade, Adriana Cristina Cherri, Paraná Federal University of Technology (UTFPR), and Universidade Estadual Paulista (Unesp)
- Subjects
One-dimensional cutting stock problem ,Lot sizing problem ,Computer science ,business.industry ,Process (engineering) ,Applied Mathematics ,Column generation ,Automotive industry ,02 engineering and technology ,Automotive spring factory ,Steel bar ,01 natural sciences ,Industrial engineering ,Sizing ,020303 mechanical engineering & transports ,0203 mechanical engineering ,Cutting stock problem ,Modeling and Simulation ,0103 physical sciences ,Factory (object-oriented programming) ,Mathematical modeling ,business ,010301 acoustics ,Integer (computer science) - Abstract
Made available in DSpace on 2021-06-25T10:15:41Z (GMT). No. of bitstreams: 0 Previous issue date: 2021-03-01 In this paper, a manufacturer of automotive springs is studied in order to reduce inventory costs and losses in the steel bar cutting process. For that, a mathematical model is proposed considering parallel machines and operational constraints, besides the demand, inventory costs and limits for items and final products. This one-dimensional integrated lot sizing and cutting stock problem is solved by a price-and-branch approach, using column generation and a method for obtaining integer solutions. Results using real data show that the proposed method achieved, in reasonable computational time, considerably better solutions than current practice at the company. Furthermore, focused on managerial insights, tests with random data were performed to analyze the influence that different parameters have in the solution, as well as the overall performance of the method. Paraná Federal University of Technology (UTFPR), Avenida dos Pioneiros, 3131, Jardim Morumbi, Londrina-PR São Paulo State University (UNESP) Avenida Eng. Luís Edmundo Carrijo Coube, 14-01, Vargem Limpa, Bauru-SP São Paulo State University (UNESP) Rua Cristóvão Colombo, 2265, Jardim Nazareth, São José do Rio Preto-SP São Paulo State University (UNESP) Avenida Eng. Luís Edmundo Carrijo Coube, 14-01, Vargem Limpa, Bauru-SP São Paulo State University (UNESP) Rua Cristóvão Colombo, 2265, Jardim Nazareth, São José do Rio Preto-SP
- Published
- 2021