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A composite filler was developed by pre-flocculation of fiber fines and precipitated calcium carbonate (PCC) particles with flocculants such as cationic polyacrylamide (cPAM) and bentonite. The composite filler was compared with a conventional loading method in terms of physical properties of handsheet and filler retention. The handsheets using the composite filler showed higher strength properties than that using a conventional loading at a similar paper ash content level, implying that paper ash content can be increased maintaining same level of paper strength. Optical properties such as opacity and brightness of the paper with the composite were quite similar with the paper with the conventional loading. Filler retention of the composite filler was slightly higher than that of the conventional loading even though retention aids were not used for the composite filler. Paper formation of the composite filler was better than the case of the conventional loading. However, the sheet with the composite filler showed lower bulk than that with the conventional loading. Conclusively, the composite filler technology by pre-flocculation of fines and filler has a potential to be utilized to produce a high loaded paper. [ABSTRACT FROM AUTHOR]

Inorganicfillers, the second largest component of the papermakingprocess, have poor bondability with cellulosic fibers, interfere ininterfiber bonding, and reduce paper strength. Filler preflocculation/modificationis a practical method for enhancing interactions between the fillerparticles and fibers. This article reports on the effects of fillercontent and preflocculation on the filler bondability factor calculatedbased on first-pass ash retention and paper strength properties suchas the tensile, Z-direction tensile, and compositetensile indexes. Talc filler preflocculated using 0.1–0.8%dosages of cooked cationic starch based on the dry weight of fillerwas loaded in paper to obtain varying filler contents of 15–24%.The filler bondability factor (FBF) and various tensile propertiesof paper were calculated and analyzed for all experiments. FBF andpaper strength were reduced with increasing filler content in paper,whereas they were improved upon addition of preflocculated fillerin paper. Noticeably, preflocculated filler resulted in increasesin FBF and composite tensile index of 13–24% and 7–15%,respectively, at a 24% filler content in paper. [ABSTRACT FROM AUTHOR]

The effects of partial or complete replacement of two commercial fillers, carbon black (CB) and silica on cure characteristics, tensile properties, fatigue life, morphological properties, and rubber-filler interaction of paper sludge (PS) filled natural rubber composites were elucidated. Compounding was carried out on a two-roll mill with total filler loading of 30 phr. Results indicate that maximum torque, tensile strength, elongation at break, tensile modulus, and fatigue life increased the cure time while the scorch time decrease with increasing carbon black loading ratio of PS/CB filled natural rubber composites. On the other hand, increased loading of silica in PS/silica weight ratio resulted in an increment in cure time, scorch time, maximum torque, elongation at break, and fatigue life but not significantly altering tensile strength and tensile modulus of the natural rubber composites. In addition, PS/silica filled natural rubber composites exhibit lower maximum torque, tensile properties, and fatigue life compared to the PS/CB filled natural rubber composites. Rubber-filler interaction and SEM micrograph studies proved that the higher interaction between carbon black and natural rubber occurred in PS/CB filled natural rubber composites rather than PS/silica filled natural rubber composites. [ABSTRACT FROM AUTHOR]

The basic types of polymer composite materials (PCMM) made from different kinds of reinforcing fibre fillers: short-cut fibres, paper, yarns, tow, sliver, fabrics, and nonwovens, and their properties and use are examined. Information on the fabrication and properties of the different kinds of composites are reported: extruded fibre plastics, getinaxes, textolites, unidirectional composites, honeycomb plastics, and others. New kinds of composites with ultrahigh mechanical and thermal characteristics are also examined. Some of the reported information was previously covered very sparely in the literature. Based on the examination, the features of polymer fibre composites are summarized in comparison to other materials, and they can be summarized as the following basic points: 1) combining different kinds of fibre fillers and matrices (binders) allows fabricating PCM with a wide range of properties by selecting the optimum indexes for articles with a broad spectrum of applications; 2) articles made of fibre PCM are not very materials-intensive and are technologically effective for processing in comparison to many traditional materials, metals and ceramics in particular; 3) with respect to the specific mass characteristics, fibre PCM can be many times superior to articles made of traditional materials—metals, etc., so that the mass (weight) characteristics of articles made of fibre composites can be significantly reduced, which is especially important for using them in vehicles, aircraft, rescue equipment, and sporting goods; 4) articles made of composites have high performance reliability, are almost immune to corrosion, and do not require special protection or periodic painting of the surface. Due to the features of the properties and use, fibre PCM have a great future in the most varied areas of application. [ABSTRACT FROM AUTHOR]