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3D printing has gained a spot within the industry during the last decade due to the advantages it presents regarding conventional manufacturing technologies. Nevertheless, the high processing time and the material waste due to the use of printing supports are still some of the main challenges that have to be addressed. In this research work, a simple strategy to minimize the processing time and the material waste is carried out through a two-stage processing method. Here, a flat specimen is obtained using a vat photopolymerization 3D printer, presenting a low curing degree. Then, the specimen is bent and subsequent post-curing treatments are performed to increase the cross-link density, thus fixing the desired shape. Furthermore, carbon nanotubes were used as nanoreinforcement for increasing the mechanical properties and exploiting their Joule heating capabilities for the thermal post-curing treatment, being way less energy-consuming (around 1W) than using a conventional oven (around 750 W). The results obtained with a proof-of-concept evinced the suitability of the proposed two-stage processing method to enhance the efficiency and sustainability of the 3D printing process. The printing time and the material waste were reduced by 94.3 % and 16.7 % on average, respectively, with regard to printing the part directly on its final desired shape, as well as showing a shape fixity ratio of around 98 %. Furthermore, an enhancement of the mechanical properties was obtained due to the reorientation of the printed layers during the two-stage processing.

Sequential dual-cured epoxy composites, based on off-stoichiometric thiol–epoxy mixtures catalysed by 1-methylimidazole, have been developed by adding carbon nanotubes (CNT). The epoxy curing process initially consists in two thermally activated curing stages: a first thiol–epoxy reaction and later homopolymerization at a higher temperature. This system presents easy shaping/conforming and shape memory properties through thermo-mechanical treatments. Addition of the electrical CNT network into the epoxy matrix allows electrical switching, which increases its performance and in-situ applicability.The obtained results confirmed that CNTs catalyse the homopolymerization epoxy reaction, hindering the sequential curing process, due to the π–π anchoring of imidazole catalyser over the CNTs surface, enhanced by donor–acceptor interaction.Non-doped off-stoichiometric resins present relatively high thermal strength, with a glass transition temperature in the range of 73–109 °C, and high stiffness, with a storage modulus close to 2–3 GPa. They can be easily conformed at low temperature, 60 °C, before their second curing stage, showing a high shaping efficiency (around 90%) and full fixing efficiency (>98%).Nanocomposites with 0.2% CNT present efficient Joule heating, triggering the shape memory at low voltage,

The present work studies the electrical and electrothermal properties of CNT/GNP-doped nanocomposites for optimizing their anti-icing and de-icing capabilities. Here, a comparison between 3D-printed circuits and coatings based on these materials is carried out. In this regard, the higher electrical conductivity that is achieved by the specimens when increasing the nanoparticle content and the higher cross-sectional area of the coatings with regard to the 3D-printed circuits induces a higher heat generated by the Joule’s effect. Moreover, the successful de-icing test performed by the specimen with the highest self-heating capability, evinces that the studied nanocomposites are suitable for de-icing purposes.

The present study focuses on the multifunctional capabilities of carbon nanotube (CNT)-reinforced vitrimers. More specifically, the thermomechanical properties, the Joule effect heating capabilities, the electrical conductivity, the shape memory, and the chemical recycling capacity are explored as a function of the CNT content and the NH2/epoxy ratio. It is observed that the electrical conductivity increases with the CNT content due to a higher number of electrical pathways, while the effect of the NH2/epoxy ratio is not as prevalent. Moreover, the Tg of the material decreases when increasing the NH2/epoxy ratio due to the lower cross-link density, whereas the effect of the CNTs is more complex, in some cases promoting a steric hindrance. The results of Joule heating tests prove the suitability of the proposed materials for resistive heating, reaching average temperatures above 200 °C when applying 100 V for the most electrically conductive samples. Shape memory behavior shows an outstanding shape fixity ratio in every case (around 100%) and a higher shape recovery ratio (95% for the best-tested condition) when decreasing the NH2/epoxy ratio and increasing the CNT content, as both hinder the rearrangement of the dynamic bonds. Finally, the results of the recyclability tests show the ability to regain the nanoreinforcement for their further use. Therefore, from a multifunctional analysis, it can be stated that the proposed materials present promising properties for a wide range of applications, such as Anti-icing and De-icing Systems (ADIS), Joule heating devices for comfort or thermotherapy, or self-deployable structures, among others. [ABSTRACT FROM AUTHOR]

The Structural Health Monitoring (SHM) capabilities of a well-studied self-healing epoxy resin based on disulfide bonds, through the addition of carbon nanotubes (CNTs), are studied. Since these materials demonstrated, in recent works, a high dependency of the dynamic hardener content on the repair performance, this study aimed to analyze the effect of the vitrimeric chemistry on the electromechanical properties by studying different 2-aminophenyl disulfide (2-AFD) hardener and CNT contents. The electrical conductivity increases with both the CNT and AFD contents, in general. Moreover, an excess of AFD close to the stoichiometric ratio with a low CNT content improved the tensile strength by 45%, while higher AFD contents promoted its detriment by 41% due to a reduced crosslinking density. However, no significant difference in the mechanical properties was observed at a higher CNT content, regardless of the AFD ratio. The developed materials demonstrate a robust electromechanical response at quasi-static conditions. The sensitivity significantly increases at higher AFD ratios, from 0.69 to 2.22 for the 0.2 wt.%. CNT system, which is advantageous due to the enhanced repair performance of these vitrimeric materials with a higher hardener content. These results reveal the potential use of self-healing vitrimers as integrated SHM systems capable of detecting damages and self-repairing autonomously. [ABSTRACT FROM AUTHOR]

Electrical and electromechanical properties of hybrid graphene nanoplatelet (GNP)/carbon nanotube (CNT)-reinforced composites were analyzed under two different sonication conditions. The electrical conductivity increases with increasing nanofiller content, while the optimum sonication time decreases in a low viscosity media. Therefore, for samples with a higher concentration of GNPs, an increase of sonication time of the hybrid GNP/CNT mixture generally leads to an enhancement of the electrical conductivity, up to values of 3 S/m. This means that the optimum sonication process to achieve the best performances is reached in the longest times. Strain sensing tests show a higher prevalence of GNPs at samples with a high GNP/CNT ratio, reaching gauge factors of around 10, with an exponential behavior of electrical resistance with applied strain, whereas samples with lower GNP/CNT ratio have a more linear response owing to a higher prevalence of CNT tunneling transport mechanisms, with gauge factors of around 3–4.

Carbon fiber-reinforced plastic bonded joints with novel carbon nanotube (CNT) adhesive films were manufactured and tested under different aging conditions by varying the surfactant content added to enhance CNT dispersion. Single lap shear (SLS) tests were conducted in their initial state and after 1 and 2 months immersed in distilled water at 60 °C. In addition, their electrical response was measured in terms of the electrical resistance change through thickness. The lap shear strength showed an initial decrease due to plasticization of weak hydrogen bonds, and then a partial recovery due to secondary crosslinking. This plasticization effect was confirmed by differential scanning calorimetry analysis with a decrease in the glass transition temperature. The electrical response varied with aging conditions, showing a higher plasticity region in the 1-month SLS joints, and a sharper increase in the case of the non-aged and 2-month-aged samples; these changes were more prevalent with increasing surfactant content. By adjusting the measured electrical data to simple theoretical calculations, it was possible to establish the first estimation of damage accumulation, which was higher in the case of non-aged and 2-month-aged samples, due to the presence of more prevalent brittle mechanisms for the CNT-doped joints.

The importance of proper CNT dispersion is still the main challenge in CNTs doped epoxy nanocomposites. Therefore, this study was aimed to investigate the effect of toroidal stirring-assisted sonication on final mechanical, electrical and electromechanical properties of the nanocomposites. Two different samples were produced i.e. one with just sonication (M1 batch) and the other was produced using a combination of sonication and high toroidal stirring in an iterative approach (M2 batch). While piezoresistivity performance of the CNT based nanocomposites were mainly investigated in the literature for tensile mode and less attempts were conducted in presence of a pre-crack, both tensile and fracture tests were performed in this study to measure mechanical and electromechanical properties of the nanocomposites. SEM and FESEM were used for the microstructural characterizations. Results showed that M2 batch resulted in a better mechanical, electrical, and piezoresistivity performance than the M1 batch resulting from a better CNT dispersion and less amount of voids in the former compared to the latter. In fact, tensile strength and fracture toughness was increased by 70% and 17%, respectively for M2 batch with respect to M1 batch. Moreover, piezoresistive-sensitivity of the M2 batch increased 14%, compared to M1 batch. Finally, different trends in piezoresistivity was revealed in the fracture test before the occurrence of macroscopic damage, attributed to state of CNT dispersion and manifesting as a negative and positive trend for the M2 and M1 batches, respectively. [ABSTRACT FROM AUTHOR]

Featured Application: Anti-icing and de-icing systems. The present work studies the electrical and electrothermal properties of CNT/GNP-doped nanocomposites for optimizing their anti-icing and de-icing capabilities. Here, a comparison between 3D-printed circuits and coatings based on these materials is carried out. In this regard, the higher electrical conductivity that is achieved by the specimens when increasing the nanoparticle content and the higher cross-sectional area of the coatings with regard to the 3D-printed circuits induces a higher heat generated by the Joule's effect. Moreover, the successful de-icing test performed by the specimen with the highest self-heating capability, evinces that the studied nanocomposites are suitable for de-icing purposes. [ABSTRACT FROM AUTHOR]

An in‐depth investigation on novel electro‐activated shape memory polymer composites (SMPCs) for digital light processing 3D‐Printing, consisting of a poly(ethylene glycol) diacrylate/poly(hydroxyethyl methacrylate) matrix embedding multi‐walled carbon nanotubes (CNTs), is reported here. The composition of the photocurable (meth)acrylate system is finely tuned to tailor the thermomechanical properties of the matrix, whereas the effect of CNTs on the photoreactivity and rheological properties of the formulations is investigated to assess the printability. Electrical measurements confirmed that the incorporation of CNT into the polymeric matrix enables the electrical conductivity and thus the possibility to remotely heat the nanocomposite using the Joule effect. The feasibility to drive a shape memory cycle via Joule heating is proved, given that the high shape fixity (Rf) and shape recovery (Rr) ratios achieved (Rf ≈ 100%, Rr > 95%) confirmed the significant electrically‐triggered responsiveness of such CNT/SMPCs. Finally, it is shown how to activate a modular and selective electro‐activated shape recovery, which may ultimately envisage the 4D‐Printing of remotely and selectively controllable smart devices. [ABSTRACT FROM AUTHOR]

This work consists of the development of an easy strategy to transform any structure into an efficient surface heater by the application of a low voltage over 3D printed nanocomposite circuits. To this end, the electrical conductivity and self-heating capabilities of UV-Assisted Direct Write 3D printed circuits doped with carbon nanotubes were widely explored as a function of the number of printed layers. Moreover, an optimization of the printing process was carried out by comparing the accuracy and printability obtained when printing with two different configurations: extruding and curing the ink in the same stage or curing the extruded ink in a second stage, after the whole layer was deposited. In this regard, the great homogeneity and repeatability of the heating showed by the four-layer printed circuits, together with their excellent performance for long heating times, proved their applicability to convert any structure to a surface heater. Finally, the deicing capability of the four-layer circuit was demonstrated, being able to remove a 2.5 mm thick ice layer in 4 min and 4 s. [ABSTRACT FROM AUTHOR]

Strain sensing capability of carbon nanotubes (CNTs) doped epoxy under tensile and flexural tests were broadly studied, while the piezoresistive behavior of nanocomposites in precracked specimen, that is, in fracture toughness tests, have not been addressed deeply in the literature. Therefore, in the current paper, both the strain and crack sensing capabilities of single wall carbon nanotubes‐double wall carbon nanotubes (SWCNTs‐DWCNTs) doped epoxy subjected to tensile and mode I fracture tests were investigated. Different CNT loadings including 0.5 and 0.75 wt% were used to compare the effect of various states of CNTs dispersion, including uniformly dispersed CNTs and aggregates, on electromechanical properties. Results showed that specimens loaded at 0.5 wt% of CNTs possessed proper tensile strength, fracture toughness, piezoresistivity, and sensitivity. A nonlinear trend in normalized resistance change with respect to strain was noticed under tensile test resulting from tunneling effect which induced nonlinearity in the electrical signals. During fracture tests, prior to crack propagation, different trends in piezoresistivity as a function of displacement were observed, depending on the CNT loading, that is, linear and nonlinear behavior at CNT content of 0.5 and 0.75 wt%, respectively. The nanocomposite could simultaneously monitor damage initiation and extension with the onset of crack growth by showing abrupt increase in normalized resistance, and two different failure modes can be distinguished including abrupt and crack extensions. It was concluded that any abrupt jump in normalized resistance could be used as an indicator for damage initiation in the specimen. [ABSTRACT FROM AUTHOR]

Featured Application: Structural Health Monitoring of novel carbon nanotube doped adhesive joints under aging conditions. Carbon fiber-reinforced plastic bonded joints with novel carbon nanotube (CNT) adhesive films were manufactured and tested under different aging conditions by varying the surfactant content added to enhance CNT dispersion. Single lap shear (SLS) tests were conducted in their initial state and after 1 and 2 months immersed in distilled water at 60 °C. In addition, their electrical response was measured in terms of the electrical resistance change through thickness. The lap shear strength showed an initial decrease due to plasticization of weak hydrogen bonds, and then a partial recovery due to secondary crosslinking. This plasticization effect was confirmed by differential scanning calorimetry analysis with a decrease in the glass transition temperature. The electrical response varied with aging conditions, showing a higher plasticity region in the 1-month SLS joints, and a sharper increase in the case of the non-aged and 2-month-aged samples; these changes were more prevalent with increasing surfactant content. By adjusting the measured electrical data to simple theoretical calculations, it was possible to establish the first estimation of damage accumulation, which was higher in the case of non-aged and 2-month-aged samples, due to the presence of more prevalent brittle mechanisms for the CNT-doped joints. [ABSTRACT FROM AUTHOR]

Graphitic nanofillers reinforced epoxy coatings have been manufactured using UV‐photopolymerized resin. These materials present effective low‐power resistive heating, which can be potentially useful for deicing and anti‐icing devices. During the optimization of UV‐3D manufacturing printing process, it was confirmed that the coating thickness strongly depends on the nature and content of graphitic nanofillers. Carbon nanotubes (CNTs) strongly inhibit the photopolymerization because of the UV light dispersion, which competes with the light absorption of the photoinitiator, decreasing the coating thickness. Thermo‐mechanical behavior of the doped coatings has been analyzed together with their efficiency as de‐icing materials. The highest self‐heating achieved by Joule's effect was measured for the coating doped with the lower studied content of CNTs, close to electrical percolation. This is explained by its high‐electrical conductivity and the higher contribution of tunneling effect regard to the electrical conduction by direct contact. [ABSTRACT FROM AUTHOR]

Abstract The effect of the addition of carbon nanotubes (CNTs) to adhesive films in composite joints has been studied due to their potential in structural health monitoring (SHM) applications. Carbon nanotube dispersion has been prepared by sonication in an aqueous media using sodium dodecyl sulfate (SDS) as surfactant. A dispersion procedure has been developed to promote a homogeneous dispersion of CNTs within an adhesive. Studies of aqueous dispersions have been carried out by FEG-SEM analysis, proving the disaggregation effect that SDS has on the CNT dispersion and the breakage induced by sonication. By mechanical testing of adhesive joints, it has been observed that the addition of CNTs does not have a significant effect on lap shear strength (LSS), with the best results being achieved in the case of dispersions made with 0.25 wt%. A microstructural study of fracture surfaces shows that the main failure mode is cohesive although in some areas adhesive failure has been observed. In this regard, there is no significant difference between doped and non-doped joints. In addition, electrical conductivity through the bonding line is highly improved, making the adhesive joint electrically conductive, which proves its potential for SHM applications. [ABSTRACT FROM AUTHOR]

Fabrication of multiscale composites by the addition of CNT in epoxy matrices as previous step to the impregnation process leads to several manufacturing difficulties associated to filtration effects and viscosity increments. These effects have been analyzed finding a relation between the type of CNT and the dispersion degree with the change in the rheological behavior and the heterogeneity of the mechanical properties. This heterogeneity is associated to filtration effects of the nanoreinforcement. Modification of the carbon fibers by a nanoreinforced sizing has been presented as an alternative, obtaining homogeneous composites and avoiding the filtration effects. These multiscale composites have higher electrical and interlaminar mechanical properties. [ABSTRACT FROM AUTHOR]

A new manufacturing process based on applying weak magnetic field during the curing treatment is reported in order to induce a selective mobility and alignment of the carbon nanotubes on epoxy resins. Depending on experimental conditions, this procedure allows manufacturing different materials: (a) anisotropic composites with aligned carbon nanotubes and (b) composites with selected nanoreinforced areas and neat epoxy areas. Different composites have been manufactured, such as dielectric materials with insulating inside and electrically doped surfaces, or doped composites with insulating ring. The procedure basically consists on the anchorage of magnetite nanoparticles in the surface of carbon nanotubes and the application of magnetic field during the curing treatment. The mobility of nanofillers can be directly observed through the appearance of black and transparent areas on the composites, while the alignment of carbon nanotubes is analyzed by scanning electron microscopy of high resolution. The anisotropy and different behavior of selected areas for the manufactured composites have been determined by electrical measurements. [ABSTRACT FROM AUTHOR]

In this work the wear behaviour of epoxy matrix composites with different types and percentages of multiwalled carbon nanotubes (MWCNTs) has been studied. Three different types (NC3100, NC3150 and NC3152) and percentages (0.1 and 0.5 wt%) of MWCNTs were dispersed into an epoxy resin by a calendering process. The tribological properties of epoxy-MWCNTs nanocomposites were investigated using “pin-on disc” wear testing machine under different conditions (counterpart material, distances and sliding speeds test). Scanning electron microscopy and 3D optical profilometer were used to observe the worn surfaces of the samples. Compared with neat epoxy, the composites with MWCNTs showed a lower mass loss, friction coefficient and wear rate, and these parameters decreased with the increase of MWCNT percentage. Also, the results demonstrated that the epoxy composites with 0.5 wt% of amino-MWCNT (NC3152) have the best tribological properties. [ABSTRACT FROM AUTHOR]

The influence of geometry and structure of different commercial multi-walled carbon nanotubes (MWCNTs) have been analysed. MWCNTs have been characterized by transmission and high-resolution scanning electron microscopy, measurement of specific surface area by nitrogen isotherm and X-ray diffraction. The behaviour of carbon nanotube/epoxy composites has been studied by dynamic mechanical thermal analysis, differential scanning calorimetry, measurements of density and electrical conductivity. Composites manufactured at the same experimental conditions and with the same nanofiller content presented different thermal, mechanical and electrical properties. Despite using MWCNTs with similar aspect ratio, the presence of surface defects on the nanotube structure induces an important decrease in storage modulus and electrical conductivity of composites. The functionalization of MWCNTs leads to composites with lower electrical conductivity due to the breaking of sp2 carbon delocalization and also due to the insulating polymer film wrapping the nanotube. In contrast, resin reinforced with long MWCNTs present higher modulus and electrical conductivity than those filled with shorter nanotubes. [ABSTRACT FROM PUBLISHER]

Abstract: The use of a three roll machine to disperse nanoreinforcements in polymer matrix has been proved as an alternative to chemical routes of dispersion. Nevertheless, the degree of dispersion achieved depends on the nanoreinforcement type and the sequences used in the calendering process. This research work focuses in the evaluation of the differences in the dispersion effectiveness of functionalized and non-functionalized carbon nanotubes (CNTs) in an epoxy resin. This aspect has influence not only on the final properties of the nanocomposites but also on the infiltration process due to changes in the rheological behavior and possible filtering of bigger aggregates. Samples of both types of nanoreinforcements up to percentages of 0.5% in weight were characterized using several techniques before and after the curing stage to evaluate variations in the dispersion of the nanoreinforcement and in the final properties of the two types of nanocomposites. The possibility of using CNT/epoxy mixtures as matrix of multiscale composites has been also evaluated fabricating panels by vacuum assisted resin infusion molding (VARIM). [Copyright &y& Elsevier]

The interest in structural health monitoring of carbon fiber-reinforced polymers using electrical methods to detect damage in structures is growing because once the material is fabricated the evaluation of strain and damage is simple and feasible. In order to obtain the conductivity, the polymer matrix must be conductive and the use of nanoreinforcement seems to be the most feasible method. In this work, the behavior of nanoreinforced polymer with carbon nanotubes (CNTs) and composites with glass and carbon fibers with nanoreinforced matrices was investigated. These composites were evaluated in tensile tests by simultaneously measuring stress, strain and resistivity. During elastic deformation, a linear increase in resistance was observed and during fracture of the composite fibers, stronger and discontinuous changes in the resistivity were observed. Among other factors, the percentage of nanotubes incorporated in the matrix turned out to be an important factor in the sensitivity of the method. [ABSTRACT FROM PUBLISHER]

In this paper, a novel carbon nanotube (CNT) polycaprolactone (PCL), epoxy, and glass fiber (GF) composite is reported. Here, the nanoreinforced composites show a flexural strength increase of around 30%, whereas the interlaminar shear strength increases by 10–15% in comparison to unenhanced samples. This occurs because the addition of the CNTs induces a better PCL/epoxy/GF interaction. Furthermore, the nanoparticles also give novel functionalities to the multiscale composite, such as strain and damage monitoring. Here, the electrical response of the tensile- and compressive-subjected faces was simultaneously measured during flexural tests as well as the transverse conductivity in interlaminar tests, showing an exceptional capability for damage detection. Moreover, it was observed that the electrical sensitivity increases with PCL content due to a higher efficiency of the dispersion process that promotes the creation of a more uniform electrical network. [ABSTRACT FROM AUTHOR]

Electrical and electromechanical properties of hybrid graphene nanoplatelet (GNP)/carbon nanotube (CNT)-reinforced composites were analyzed under two different sonication conditions. The electrical conductivity increases with increasing nanofiller content, while the optimum sonication time decreases in a low viscosity media. Therefore, for samples with a higher concentration of GNPs, an increase of sonication time of the hybrid GNP/CNT mixture generally leads to an enhancement of the electrical conductivity, up to values of 3 S/m. This means that the optimum sonication process to achieve the best performances is reached in the longest times. Strain sensing tests show a higher prevalence of GNPs at samples with a high GNP/CNT ratio, reaching gauge factors of around 10, with an exponential behavior of electrical resistance with applied strain, whereas samples with lower GNP/CNT ratio have a more linear response owing to a higher prevalence of CNT tunneling transport mechanisms, with gauge factors of around 3–4. [ABSTRACT FROM AUTHOR]

Electromechanical sensing devices, based on resins doped with carbon nanotubes, were developed by digital light processing (DLP) 3D printing technology in order to increase design freedom and identify new future and innovative applications. The analysis of electromechanical properties was carried out on specific sensors manufactured by DLP 3D printing technology with complex geometries: a spring, a three-column device and a footstep-sensing platform based on the three-column device. All of them show a great sensitivity of the measured electrical resistance to the applied load and high cyclic reproducibility, demonstrating their versatility and applicability to be implemented in numerous items in our daily lives or in industrial devices. Different types of carbon nanotubes—single-walled, double-walled and multi-walled CNTs (SWCNTs, DWCNTs, MWCNTs)—were used to evaluate the effect of their morphology on electrical and electromechanical performance. SWCNT- and DWCNT-doped nanocomposites presented a higher Tg compared with MWCNT-doped nanocomposites due to a lower UV light shielding effect. This phenomenon also justifies the decrease of nanocomposite Tg with the increase of CNT content in every case. The electromechanical analysis reveals that SWCNT- and DWCNT-doped nanocomposites show a higher electromechanical performance than nanocomposites doped with MWCNTs, with a slight increment of strain sensitivity in tensile conditions, but also a significant strain sensitivity gain at bending conditions. [ABSTRACT FROM AUTHOR]

A performance mapping of GNP/epoxy composites was developed according to their electromechanical and electrothermal properties for applications as strain sensors and Joule heaters. To achieve this purpose, a deep theoretical and experimental study of the thermal and electrical conductivity of nanocomposites has been carried out, determining the influence of both nanofiller content and sonication time. Concerning dispersion procedure, at lower contents, higher sonication times induce a decrease of thermal and electrical conductivity due to a more prevalent GNP breakage effect. However, at higher GNP contents, sonication time implies an enhancement of both electrical and thermal properties due to a prevalence of exfoliating mechanisms. Strain monitoring tests indicate that electrical sensitivity increases in an opposite way than electrical conductivity, due to a higher prevalence of tunneling mechanisms, with the 5 wt.% specimens being those with the best results. Moreover, Joule heating tests showed the dominant role of electrical mechanisms on the effectiveness of resistive heating, with the 8 wt.% GNP samples being those with the best capabilities. By taking the different functionalities into account, it can be concluded that 5 wt.% samples with 1 h sonication time are the most balanced for electrothermal applications, as shown in a radar chart. [ABSTRACT FROM AUTHOR]

Carbon nanotubes (CNT) were added to epoxy/polycaprolactone (PCL) blends in order to get electrically conductive blends. As it was expected, an increase of CNT content promotes a higher electrical conductivity due to the creation of more electrical pathways. Furthermore, it was observed that the enhancement is also observed with increasing PCL content, reaching values of around 0.2 S/m for 0.2 wt % CNT and 20 wt % PCL samples, due to its effect on rheological properties of the mixture, which affect positively to the CNT dispersion process, thus leading to more homogeneous and well dispersed nanocomposites, as observed by microstructural analysis. Thermal conductivity also increases with CNT content but decreases with PCL addition due to its insulating properties. A study of the voltage required to reach the above-mentioned self-healing temperature for each material has been performed by thermography monitoring. It has been observed that the samples with the highest amount of both CNT and PCL, have the best resistive heating capabilities due to a higher thermoresistive efficiency of the electrical network, reaching temperatures above 100 °C, at voltages below 150 V. Image 1 [ABSTRACT FROM AUTHOR]

Mechanical and strain sensing capabilities of carbon nanotube (CNT) reinforced composites manufactured by digital light processing (DLP) 3D printing technology have been studied. Both CNT content and a post-curing treatment effects have been analyzed. It has been observed that post-curing treatment has a significant influence on mechanical properties, with an increase of Young's modulus and glass transition temperature whereas their effect in electrical properties is not so important. Furthermore, the strain sensing tests show a linear response of electrical resistance with applied strain, with higher values of sensitivity when decreasing CNT content due to a higher interparticle distance. Moreover, the electrical sensitivity of bending tests is significantly lower than in tensile ones due to the compression subjected face effect. Therefore, the good gauge factor values (around 2–3) and the high linear response proves the applicability of the proposed nanocomposites in structural health monitoring applications. [ABSTRACT FROM AUTHOR]

Abstract This paper reports on an investigation of the critical parameters which determine the electrical and electromechanical properties of carbon nanotube (CNT) nanocomposites. For this purpose, a novel analytical model, based on the tunnelling mechanisms of CNTs, is proposed. Three dispersion parameters are introduced in the model to reflect the CNT aggregation state. Microscopy analysis and electrical and strain monitoring tests were carried out on CNT nanocomposites manufactured by toroidal stirring and three roll milling. It is observed that electrical conductivity is greatly affected by dispersion procedure as well as strain sensitivity, measured by the gauge factor (GF). Generally, well dispersed materials have higher conductivities and GF. In this regard, the aggregate ratio has a prevalent effect. Experimental data and theoretical predictions allow the correlation of dispersion parameters given by manufacturing procedures with electrical properties to develop highly sensitive nanocomposites. This demonstrates the potential and applicability of the proposed model. [ABSTRACT FROM AUTHOR]

Sensing capabilities of carbon nanotube (CNT) epoxy materials have been studied in order to develop multifunctional coatings for damage detection. For that purposes CNT doped epoxy nmixtures have been manufacturing using toroidal stirring. The microstructural characterization of CNT dispersion has been carried out by optical microscopy, showing the good homogenization effect induced by toroidal stirring. Then, electromechanical tests have been carried out on bulk nanocomposites and strain gauges. From tensile tests, it has been noticed that the Gauge Factor (GF) of strain gauges is much higher than those of bulk nanocomposites and conventional metallic gauges. Bending tests, which gauges made over tensile or compressive faces of the samples show that strain gauges have different behaviors while bulk materials show similar ones due to electrical volume interactions, proving the potential of strain gauges for monitoring complex load states. Damage sensing of CNT/epoxy materials has been also proved by inducing artificial defects on a monitored coating as changes in electrical resistance related to damage size. Thus damage detection, location and quantification have been achieved. [ABSTRACT FROM AUTHOR]

The Structural Health Monitoring (SHM) capabilities of a well-studied self-healing epoxy resin based on disulfide bonds, through the addition of carbon nanotubes (CNTs), are studied. Since these materials demonstrated, in recent works, a high dependency of the dynamic hardener content on the repair performance, this study aimed to analyze the effect of the vitrimeric chemistry on the electromechanical properties by studying different 2-aminophenyl disulfide (2-AFD) hardener and CNT contents. The electrical conductivity increases with both the CNT and AFD contents, in general. Moreover, an excess of AFD close to the stoichiometric ratio with a low CNT content improved the tensile strength by 45%, while higher AFD contents promoted its detriment by 41% due to a reduced crosslinking density. However, no significant difference in the mechanical properties was observed at a higher CNT content, regardless of the AFD ratio. The developed materials demonstrate a robust electromechanical response at quasi-static conditions. The sensitivity significantly increases at higher AFD ratios, from 0.69 to 2.22 for the 0.2 wt.%. CNT system, which is advantageous due to the enhanced repair performance of these vitrimeric materials with a higher hardener content. These results reveal the potential use of self-healing vitrimers as integrated SHM systems capable of detecting damages and self-repairing autonomously.

A novel method for strain and crack propagation monitoring based on Joule heating capabilities of multiscale carbon nanotube reinforced glass fiber composites (GFRP-CNT) is reported. The manufactured GFRP-CNT composites show good Joule heating capabilities with heating rates ranging from 3 to 56 °C min−1 at applied voltages from 30 to 105 V, respectively. Multiscale GFRP-CNT composites present similar tensile strength and Young's Modulus than conventional GFRP but very enhanced failure strain due to the toughening effect of CNTs. The wireless monitoring via Joule heating shows a very high sensitivity and strain resolution (with values ranging from 0.01 to 0.1%) for early crack initiation and subsequent propagation. Finally, the thermal IR imaging also allows to create a complete mapping of the health of the structure during the whole test, allowing the detection, localization and quantification of early damage and, thus, proving an outstanding potential for Structural Health Monitoring (SHM) applications in comparison to other conventional techniques. [Display omitted] [ABSTRACT FROM AUTHOR]

Abstract: In this work, carbon fiber composites with epoxy matrices modified with different carbon nanotubes (CNTs) contents (0.1, 0.2 and 0.3wt.%) and with different surface conditions (non-functionalized and amino-functionalized ones) have been manufactured by vacuum assisted resin infusion molding. The dispersion of the CNTs in the epoxy resin has been made using a calendering method. Multiscale composites showed an improved mechanical behavior and this effect was more evident in the case of composites filled with functionalized CNTs, mainly in the case of the mechanical properties dominated by the matrix, such as flexural strength and interlaminar shear strength (ILSS). The formation of a stronger interface between the amino-functionalized CNT and the epoxy matrix favors the stress transfer and the participation of more effective strengthening mechanisms. However, the dispersion of amino-CNTs was less effective and the presence of micro-agglomerates reduced their potential strengthening effect. [Copyright &y& Elsevier]

[Display omitted] • CNT/epoxy nanocomposites are efficient electro-active actuators. • Shape memory switched by Joulés heating is faster, more efficient and with low energy cost than conventional heating. • Electrical remote control provides sequential and selective actuators for smart self-deployable materials. Shape memory (SM) materials have been widely investigated for several years. Most polymers present SM behaviour based on their thermo-mechanical properties. However, they are usually stimulated by an external heating source, hindering their industrial application. The addition of carbon nanotubes (CNT) allows turning conventional SM polymers into electro-active actuators. In this regard, the resistive heating by the Joule effect is considerably fast with a low energy cost. The most used epoxy resins cured at high temperature are based on diglycidyl ether of bisphenol A (DGEBA) cured with aromatic amine hardeners, such as diaminodiohenylsulfone (DDS) and 4,4′diamine-diphenylmetane (DDM). In this work, they were synthesised with modification of the epoxy/amine ratio to vary the crosslinking density of networks so as to build up different viscoelastic properties in order to tailor their SM behaviour. Electrically conductive nanocomposites were manufactured by adding a CNT percentage above the percolation threshold. A comparison of SM behaviour stimulated by traditional convection and resistive heating was carried out, confirming the higher recovery ratio, speed, and applicability of the electrical stimuli. In addition, the configuration of electrodes allows the design of self-deployable materials with remote control. In this way, the most common dual-shape SM polymers (one permanent shape and one temporary shape) can easily develop several stable temporary shapes. Moreover, the electrical remote control provides sequential and selective actuators, enhancing their performance for developing smart structures with shape memory capability. [ABSTRACT FROM AUTHOR]

The mechanical and crack sensing capabilities of CFRP-metal Mode-II coupons and skin-stringer T-joints under bending conditions with carbon nanotube (CNT) doped adhesive films are explored. Different surface treatments of the aluminium substrate are tested (grit blasting and sandpaper brushing). Mode-II energy fracture slightly increases with CNT addition due to the nanoparticle toughening effect when the surface treatment is adequate. However, in the case of brushed specimens, the enhanced lubricant properties of CNTs leads to the promotion of weak interfaces between adhesive and metal substrate. The electrical resistance increases with the load nose displacement with a good correspondence to the crack length. A crack opening effect is herein noticed in the last stages of the Mode-II tests due to the difference between the stiffness of metal and CFRP adherents, which is reflected in a sudden increase of the electrical resistance. These results have been also validated by theoretical analysis. Electromechanical response of T-joints shows a similar behaviour with an increasing sensitivity when placing a CFRP stringer, due to a more prevalent crack opening observed in this type of specimens. Therefore, crack sensing capabilities are demonstrated at both coupon and sub-element level. Image 1 [ABSTRACT FROM AUTHOR]

Many studies performed on multifunctional properties of epoxy based nanocomposites reinforced with carbon nanotubes (CNTs) and nanoclay (NC) whereas their synergetic effects on piezoresistive behaviour of ternary state nanocomposites still remains unaddressed. Therefore, the hybrid effects of double-walled CNTs (DWCNTs) and NC on the mechanical, electrical and piezoresistive performances of the epoxy were addressed in this study. Nanocomposites were prepared in two different states, i.e. the binary state (DWCNTs/epoxy) and the ternary states (DWCNTs-NC/epoxy). SEM, FESEM, and XRD were used for the microstructural analysis of the materials while tensile and mode I fracture tests were performed for mechanical and piezoresistive characterizations. The addition of NC to CNTs doped epoxy resulted in a better CNT dispersion, hindering CNT re-agglomeration. A significant increase in K IC (94%) and G IC (254%) compared to the neat epoxy was obtained for the hybrid nanocomposites loaded at 1 wt% NC due to crack bridging and crack deflection. The electrical conductivity of the ternary state materials increased by 700% and 400% with respect to the binary nanocomposite, for 0.5 wt% and 1 wt% NC loadings, respectively. The hybrid nanocomposites also manifested higher piezoresistivity and a more robust signal in tensile and fracture tests, respectively. Image 1 • The first study on piezoresistivity performance of hybrid CNTs and nanoclay doped epoxy. • Developing a novel method using secondary nanofiller in order to thoroughly improve CNTs dispersion. • Ternary nanocomposite showed better mechanical, electrical and electromechanical properties compared to the binary one. [ABSTRACT FROM AUTHOR]

Mechanical and strain sensing behavior of polycaprolactone (PCL) epoxy blends reinforced with carbon nanotubes (CNTs) has been studied. It was observed that glass transition temperature generally decreases with PCL content while the effect of CNT is more complex, leading to an initial increase and then a sudden decrease when comparing to neat PCL/epoxy samples. It is explained by the increasing miscibility of PCL in the epoxy system, being more significant in presence of properly dispersed nanofillers, promoting a decrease of cross-linking degree. Concerning the mechanical behavior, CNT addition does not have an effective reinforcing effect, as expected, because of the increasing miscibility of PCL. In addition, PCL nanocomposites have a linear electrical response to applied strain, showing a high potential as sensors. Moreover, electrical sensitivity decreases with PCL content due to a higher deformation of PCL in comparison to epoxy matrix, corroborated by in situ microstructural characterization during mechanical tests, leading to a reduction in the tunneling distance between adjacent CNTs. Image 1 • T g of PCL/epoxy nanocomposites decreases with PCL and CNT content. • Miscibility of PCL increases with CNT content due to their pinning effect. • Good linear electrical response to applied strain is achieved. • Sensitivity decreases with PCL due to a higher deformation than epoxy system. [ABSTRACT FROM AUTHOR]

Single lap shear tests are carried out at the joints of similar and dissimilar materials, and their electrical resistance through thickness is monitored to evaluate their sensing capabilities. Al-Al and carbon fibre reinforced polymer (CFRP)-Al joints are manufactured with two types of surface treatments of the Al substrates: brushing (B) and grit blasting (GB). The lap shear strength (LSS) is higher with grit blasting due to the optimum surface roughness and the creation of an active surface. Carbon nanotube (CNT)-doped samples are detrimental to the LSS in Al-Al joints compared to the neat adhesive, while a slight increase in LSS for CFRP-Al and CFRP-CFRP is observed due to a better CNT-CFRP interaction and good load transfer between the substrates. Electrical monitoring tests are strongly influenced by the surface treatment with better adhesive-substrate interfaces leading to a more stable response and higher sensitivity, proving the high applicability of the proposed technique. [ABSTRACT FROM AUTHOR]