Search

The upcoming ubiquitous electronics era, which will find widespread popularity of flexible/wearable electronics, self-powered devices, and the Internet of Things (IoT), stimulates us to develop a new concept of advanced power sources beyond currently available battery technologies. Among several approaches to reach this goal, printed power sources with various form factors and flexibility have recently garnered considerable attention as a promising system. The form factor-free, printed power sources, driven by their design diversity, shape/performance compatibility with electronics, and scalable/low-cost processability, enable monolithic/seamless integration with complex/unconventional-shaped electronic devices, in comparison to conventional rigid/bulky counterparts. Here, we review the current status and challenges of the form factor-free, printed power sources, with a focus on their materials development. Various printing techniques and their process parameters exploited for the printed power sources are briefly described. Subsequently, ink materials and chemistry of major cell components are discussed. Based on the understanding of the printing techniques and materials, applications of the printed power sources are overviewed to highlight their exceptional shape aesthetics and electrochemical characteristics in the integrated electronics. Finally, we propose development directions and outlook of the form factor-free, printed power sources as a device-customized energy storage system, along with prospects of their future applications.

Despite their potential as a next-generation alternative to current state-of-the-art lithium (Li)-ion batteries, rechargeable aqueous zinc (Zn)-ion batteries still lag in practical use due to their low energy density, sluggish redox kinetics, and limited cyclability. In sharp contrast to previous studies that have mostly focused on materials development, herein, a new electrode architecture strategy based on a 3D bicontinuous heterofibrous network scaffold (HNS) is presented. The HNS is an intermingled nanofibrous mixture composed of single-walled carbon nanotubes (SWCNTs, for electron-conduction channels) and hydrophilic cellulose nanofibers (CNFs, for electrolyte accessibility). As proof-of-concept for the HNS electrode, manganese dioxide (MnO2 ) particles, one of the representative Zn-ion cathode active materials, are chosen. The HNS allows uniform dispersion of MnO2 particles and constructs bicontinuous electron/ion conduction pathways over the entire HNS electrode (containing no metallic foil current collectors), thereby facilitating the redox kinetics (in particular, the intercalation/deintercalation of Zn2+ ions) of MnO2 particles. Driven by these advantageous effects, the HNS electrode enables substantial improvements in the rate capability, cyclability (without structural disruption and aggregation of MnO2 ), and electrode sheet-based energy (91 Wh kgelectrode-1 )/power (1848 W kgelectrode-1 ) densities, which lie far beyond those achievable with conventional Zn-ion battery technologies.

With the advent of the ubiquitous electronics era, high-performance power sources with aesthetic diversity are indispensably needed as a key-enabling technology. Printed batteries have recently emerged as a crispy energy storage system to address this issue. Printed batteries are fabricated through simple, low-cost, and scalable printing processes. Their salient features include various form factors, shape conformability, and monolithic integration with devices of interest. Research directions on printed batteries are currently focused on (i) the design of battery shapes and configurations, (ii) synthesis of battery component inks with tunable rheological properties and electrochemical performances, and (iii) adoption of suitable printing techniques. We describe the current status and challenges of printed batteries, with a particular focus on the form factors, battery component inks, printing techniques, cell performances, and integration with other systems. The development directions and outlook of prin...

Solid-state microsupercapacitors with ultrahigh areal-number-density are integrated on a chip via high-fidelity printing., Microsupercapacitors (MSCs) have garnered considerable attention as a promising power source for microelectronics and miniaturized portable/wearable devices. However, their practical application has been hindered by the manufacturing complexity and dimensional limits. Here, we develop a new class of ultrahigh areal number density solid-state MSCs (UHD SS–MSCs) on a chip via electrohydrodynamic (EHD) jet printing. This is, to the best of our knowledge, the first study to exploit EHD jet printing in the MSCs. The activated carbon-based electrode inks are EHD jet-printed, creating interdigitated electrodes with fine feature sizes. Subsequently, a drying-free, ultraviolet-cured solid-state gel electrolyte is introduced to ensure electrochemical isolation between the SS–MSCs, enabling dense SS–MSC integration with on-demand (in-series/in-parallel) cell connection on a chip. The resulting on-chip UHD SS–MSCs exhibit exceptional areal number density [36 unit cells integrated on a chip (area = 8.0 mm × 8.2 mm), 54.9 cells cm−2] and areal operating voltage (65.9 V cm−2).