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To improve the damping properties of rubbers, organic tackifiers such as hydrocarbon resins, rosin esters, and polyterpenes are often incorporated to increase the intermolecular friction of the rubber, thus increasing the energy dissipation (damping) during dynamic loading. However, this is often at the expense of the cross-linking density and mechanical properties of the rubbers. Ionic cross-links introduce unique properties to rubbers, such as a combination of mechanical reinforcement and high extensibility, as well as self-healing and damping, thanks to the reversible ionic association. Hence creating an ionic network would be an interesting alternative to adding small molecular tackifiers to rubbers. The reversible ionic association inevitably causes structural instability over time (i.e., creep) or at elevated temperatures (ionic transition generally happens at 60–80 °C). To balance the dynamic damping, viscoelasticity, and mechanical stability of these materials, we prepared 1-vinyl imidazole modified brominated poly(isobutylene-co-isoprene) (BIIR) elastomers by solid-state rubber compounding and curing processes, and we investigated the effects of ionic networks and an aliphatic petroleum resin (C5) on the viscoelastic and electromechanical properties of the ionic-cross-linked elastomers. We found that the mechanical reinforcement can be achieved simultaneously with a broad effective damping temperature range through optimizing the ionic network and C5 concentrations. The polar ionic clusters also increased the dielectric permittivity while maintaining a low dielectric loss of the elastomers. The ionic modified BIIR exhibited actuation and energy harvesting properties similar to those of the commercial VHB-4910 elastomer under similar configurations, which provides alternative dielectric elastomers with reprocessability for vibration and energy harvesting applications.\ud \ud

Star copolymers with good film-forming and mechanical properties were in situ synthesized for fabricating proton exchange membranes. The monomers of 3,4-diaminobenzoic acid were first grafted onto glycidyl-polyhedral oligomeric silsesquioxane (G-POSS) cores and then propagated to the poly(2,5-benzimidazole) (ABPBI) chains. The introduction of the star copolymer improves the movement of the ABPBI polymer chains, resulting in a lower internal viscosity and larger free volume that favor increased membrane flatness and absorbilities of water and phosphoric acid molecules, respectively. It was found that the star copolymers with 1.0 wt% of incorporated POSS (ABPBI-1.0POSS) had the best balance of the acid retentivity and film-forming property as well as mechanical properties that are desirable for proton exchange membranes without PA loss operating at high temperatures. The enhanced cell performance characteristics obtained using the ABPBI-1.0POSS-based membranes indicate that star copolymers are promising materials for use in high-temperature proton exchange membrane fuel cells.

Developmental engineering (DE) aims to culture mammalian cells on corresponding modular scaffolds (scale: micron to millimeter), then assemble these into functional tissues imitating natural developmental biology processes. This research intended to investigate the influences of polymeric particles on modular tissue cultures. When poly(methyl methacrylate) (PMMA), poly(lactic acid) (PLA) and polystyrene (PS) particles (diameter: 5–100 µm) were fabricated and submerged in culture medium in tissue culture plastics (TCPs) for modular tissue cultures, the majority of adjacent PMMA, some PLA but no PS particles aggregated. Human dermal fibroblasts (HDFs) could be directly seeded onto large (diameter: 30–100 µm) PMMA particles, but not small (diameter: 5–20 µm) PMMA, nor all the PLA and PS particles. During tissue cultures, HDFs migrated from the TCPs surfaces onto all the particles, while the clustered PMMA or PLA particles were colonized by HDFs into modular tissues with varying sizes. Further comparisons revealed that HDFs utilized the same cell bridging and stacking strategies to colonize single or clustered polymeric particles, and the finely controlled open pores, corners and gaps on 3D-printed PLA discs. These observed cell–scaffold interactions, which were then used to evaluate the adaptation of microcarrier-based cell expansion technologies for modular tissue manufacturing in DE.

In traditional ceramic processing techniques, high sintering temperature is necessary to achieve fully dense microstructures. But it can cause various problems including warpage, overfiring, element evaporation, and polymorphic transformation. To overcome these drawbacks, a novel processing technique called “cold sintering process (CSP)” has been explored by Randall et al. CSP enables densification of ceramics at ultra-low temperature (⩽300°C) with the assistance of transient aqueous solution and applied pressure. In CSP, the processing conditions including aqueous solution, pressure, temperature, and sintering duration play critical roles in the densification and properties of ceramics, which will be reviewed. The review will also include the applications of CSP in solid-state rechargeable batteries. Finally, the perspectives about CSP is proposed.

There are very few studies that have investigated directly the effect of an oxide film on tin whisker growth, since the ‘cracked oxide theory’ was proposed by Tu in 1994. The current study has inve...

To broaden the operating temperature range of phosphoric acid (PA) doped polybenzimidazole membrane-based proton exchange membrane fuel cells (PEMFCs) toward low temperatures, a novel series of poly(2,5-benzimidazole) (ABPBI)/sulfonated sepiolite (S-Sep) composite membranes (ABPBI/S-Sep) with low PA doping levels (DLs) were prepared via in-situ synthesis. The desirably enhanced mechanical, thermal, and oxidative stabilities of ABPBI/S-Sep composite membranes were achieved by constructing ABPBI chains arranged along the sepiolite (Sep) fibers and acid-base crosslinks formed between S-Sep fibrous particles and ABPBI chains. Benefiting from the richness of high temperature stable bound water and the excellent water absorbability of Sep particles that enable the formation of additive proton conducting paths, the composite membranes retained bounded PA and achieved much higher proton conductivities under both anhydrous and hydrous conditions compared to PA-doped ABPBI membranes. Proton conductivity values above 0.01 S/cm at 40–90 °C/20–98% RH conditions and 90–180 °C/anhydrous conditions as well as peak power density of 0.13 and 0.23 W/cm2 at 80 and 180 °C with 0% RH, respectively from the ABPBI/2S-Sep composite membrane are more holistic compared to Nafion at low temperatures and polybenzimidazole-based membranes at high temperatures, respectively. The excellent properties of ABPBI/S-Sep composite membranes suggest them as prospective candidates for PEMFCs applications in a wide temperature range.

For the application of proton exchange membrane fuel cells (PEMFCs) in a wide temperature range, an ionogel incorporated into poly(2,5-benzimidazole) (ABPBI) membranes with low phosphoric acid doping levels was designed. The natural sepiolite was first acid-treated to obtain one-dimensional silicon nanorods (SNRs) with a large specific surface area and a hierarchical porous structure. The SNRs were then filled with imidazolium ionic liquid (IL) to prepare IL@SNR ionogels. Analysis of related spectra and thermal behavior verified that the IL molecules were confined in the inner channels of SNRs. The as-prepared IL@SNRs were embedded in the ABPBI to form composite membranes (ABPBI/IL@SNRs) via in situ synthesis. By immobilizing proton conductors, the ABPBI/IL@SNR composite membranes markedly improved proton conductivity with low phosphoric acid doping levels in a wide temperature range. A single-cell based on 5 wt% IL@SNRs embedded in a composite membrane achieved a maximum power density of 0.15 and 0.28 W cm−2 at 80 °C and 180 °C, respectively, with 0% RH. The proton conductivities were comparable to those of Nafion-based PEMFCs under the same temperature and humidity conditions and competed with those of reported polybenzimidazole–inorganic composite membrane-based PEMFCs at high temperatures. By using a facile method to prepare nanostructured fillers, the strategy of avoiding proton carrier wastage can be potentially used in the production of high-performance membranes for PEMFCs.

Novel organic-inorganic composites were in-situ synthesized by using TriSilanolPhenyl polyhedral oligomeric silsesquioxane (SO-POSS) as fillers and poly(2,5-benzimidazole) (ABPBI) as polymer matrix. The uniformly dispersed 3% SO-POSS particles in ABPBI matrix increased the thermal stability of the composite membranes. It was found that both the water and H3PO4 uptakes were increased significantly with the addition of SO-POSS due to the formation of hydrogen bonds between the POSS and H2O/H3PO4, which played a critical role in the improvement of the conductivity of the composite membranes at temperature over 100 °C. Proton conductivities of H3PO4 doped with 3wt% SO-POSS contained ABPBI membranes increased with the increase of H3PO4 absorbance, reaching the maximum proton conductivity of 2.55 × 10-3 S·cm-1 at 160 °C, indicating that the ABPBI/SO-POSS composite membrane could be a promising candidate for mid-temperature PEMFCs.

In this study，nanocomposites of LaCePr-oxide (LCP) and Ni 0.8 Co 0.15 Al 0.05 LiO 2-δ (NCAL) with different contents of polyvinylidene fluoride (PVDF) were prepared and applied to solid oxide fuel cells. The composite materials were characterized by X-ray diffraction analysis (XRD), scanning electron microscope (SEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and electrochemical impedance spectrum (EIS). The effect of PVDF concentration on the conductivity and performance of the fuel cells was investigated. It was found that PVDF plays a template role of pore forming in the nanocomposites, and the changed microstructure by as-formed pores greatly influences the electrochemical property of the nanocomposites. The cell with 3 wt% PVDF heat-treated at 210 °C achieved the highest power density of 982 mW cm −2 at 520 °C, which enhanced performance by more than 57% than when no heat-treatment was implemented. It is 66% higher than the cell with no PVDF and no heat-treatment. Pores formed by PVDF after heat-treatment enlarged the triple phase boundary (TPB), which results in improved fuel cell performance.

Phosphoric acid doped polybenzimidazoles are among the most interesting proton exchange membrane materials for high temperature proton exchange membrane fuel cell applications. As a major challenge the proton conducting decline due to free phosphoric acid leaching during the long term fuel cell operation is addressed by fixing overmuch phosphoric acid in the polymer matrix. Novel organic-inorganic composite membranes are prepared via in situ synthesis of poly(2,5-benzimidazole) (ABPBI) and OctaAmmonium POSS (AM-POSS) hybrid composites (ABPBI/AM-POSS) following phosphoric acid doping and membrane casting procedures. Compared with the pristine ABPBI membrane, the introduction of AM-POSS into ABPBI polymer membrane caused water and phosphoric acid absorbilities increasing dramatically, resulting in the significant increase of proton conductivities at whether hydrous or anhydrous condition. ABPBI/3AM composite membranes with phosphoric acid uptake above 250% showed best proton conductivities from room temperature to 160 °C, indicating these composite membranes could be excellent candidates as a polymer electrolyte membrane for low and intermediate temperature applications.

Although the investigation of thermal damage in composite materials has increased, the short-term thermal degradation and decomposition mechanisms in a non-oxidative environment have not been well established, as the reported thermal damage results were heavily influenced by the analyses of delicately collected volatiles and the presence of oxygen. The aim of this study, using scanning electron microscopy, Fourier transform infrared spectroscopy and thermogravimetry, along with kinetics, was to develop a post-mortem solid residual-based microscopic characterising methodology for thermal damage in carbon/epoxy composites induced by simulated lightning strikes. Fibre tufting, resin sublimation and discolouration were found to represent the severity of damage in three damage zones. Whilst fibre tufting was caused not by thermal sublimation but by returning shock waves, resin sublimation and discolouration were dominated by Joule heating. The carbon concentration in the damaged zones was found to radially decrease outwards and vice versa with oxygen. Decomposition started from epoxy dehydration, accompanied by discolouration and formation of water and carbonyl, and released chemical compounds like 2-propenal, acetylene and carbonyl-containing aromatic ether. The successful identification of these unique heating-formed functional groups provided the confirmation of the proposed methodology.

The effect of nanoclay cloisite Na + on the mechanical and conductive properties of ionic liquids (ILs) doped sulfonated ABPBI (SABPBI) composite membranes for high temperature proton electrolyte membrane (PEM) applications were investigated in this report. The composite SABPBI membranes with well-dispersed cloisite Na + showed great improvement in mechanical properties with the increase of over 90% in ultimate tensile strength and 40% in Young's modulus, respectively, compared with those of pristine ABPBI membrane. The ILs absorption was also increased due to the incorporation of well-dispersed cloisite Na + , resulting in significant increase in the ionic conductivities of SABPBI membranes at the temperatures above 100 °C. The highest conductivities were 4.0 × 10 −2 S/cm at 220 °C for [HMIM]Cl doped 3 wt% SABPBI composite membranes (doping level 1.32), and 9.6 × 10 −3 S/cm × 10 −3 S/cm at 220 °C for [TMG][BF 4 ] doped SABPBI composite membranes (doping level 1.37), respectively.

Two different synthesis methods, viz. precipitation and hydrothermal treatment, were used to synthesise ultra-fine α-alumina powders from aluminium chloride, ammonia solution and TEAH (tetraethyl ammonium hydroxide). XRD, BET surface area analysis, TEM and FEG-SEM were used to characterise the powders produced. The presence of industrial α-alumina powder as seed particles did not affect the transformation to α-alumina phase during the hydrothermal treatment at 220 °C, either in basic or acidic environments. The results obtained from the precipitation route, however, showed that the combined effect of adding α-alumina seeds and surfactants to the precursor solution could lower the transformation temperature of α-alumina from about 1200 °C for unseeded samples to about 800 °C, as well as reducing the level of agglomeration in the alumina powders. The difference in transformation temperature mainly results from the nucleation process caused by the α-alumina seeds, which enhanced the θ→ α transformation kinetics. The lower level of agglomeration present in the final powders could be due to a surface modifying role of the surfactants, preventing the particles from coalescing during the synthesis process.

Hydroxyapatite/polyetheretherketone (HA/PEEK) composite materials were prepared via an in situ synthesis process in order to achieve strong bonding between PEEK matrix and hydroxyapatite fillers, and ultimately to improve the mechanical properties of the composites. In the study, the biocompatibility of the synthesized HA/PEEK materials was investigated by acute toxicity test, hemolytic test, sensitization test, pyrogen test, intradermal test, and toxicity assay test on animal tissue and cells for the purpose of examining the possible adverse effects of the residue organic chemicals from the in situ synthesis process. In vivo bioactivity of both lab-synthesized PEEK and HA/PEEK composites with various HA content was also studied. It is found that the in situ synthesized composite materials possess good biocompability without toxicity. Although the bioactivity of the material increases with HA content, the composite material with 5.6 vol % HA exhibits satisfactory bioactivity without compromising its excellent mechanical performance, which hints to a potential use as load-bearing orthopedic material.

Embedding carbon nanotubes (CNTs) in load-bearing composite laminate hosts to turn them into nano-laminates is a rapidly emerging field and has tremendous potential in enhancing the mechanical performance of the host laminates. This state-of-the-art review intends to provide a physical insight into the understanding of the enhancing mechanisms of the processed and controlled CNTs in the nano-laminates. It focuses on four aspects: (1) physical characteristics of CNTs, including CNT length, diameter, weight percentage and surface functionalization; (2) processing and control techniques of CNTs in the fabrication of nano-laminates, including distribution, dispersion and orientation controls of CNTs; (3) mechanical properties along with their testing methods, including tension, in-plane compression, in-plane and interlaminar shear (ILS), flexure, mode I and mode II fracture toughness as well as compression-after-impact (CAI), ballistic protection and fatigue; and (4) CNT–matrix load transfer and enhancing mec...

Sodium-montmorillonite (MMT) was modified with two types of AP-POSS and OA-POSS and dual-surfactants (POSS with a ditallow-based second surfactant: 04AP-POSS/08DTDMA and 04OA-POSS/08DTDMA), respectively, via ion-exchange reaction. The interlayer space, interlamellar structure, thermal and surface properties of these organo-montmorillonites were investigated by X-ray diffraction, thermogravimetric analysis, and contact angle measurement. The interlayer space of POSS modified clay was strongly dependent on the arrangement of POSS surfactants, but less on the POSS concentration. The POSS modified montmorillonites have partially exchanged silicate surfaces and good thermal stabilities due to steric hindering and thermal stability of the POSS molecules. Dual-surfactant modified montmorillonites showed higher exchange ratio and possessed better compatibility with PA12 due to the lower interfacial free energy. Polyamide 12-montmorillonite nanocomposites were prepared by conventional melt compounding with the four POSS based organo-montmorillonites. The best dispersion of modified montmorillonite was observed for 3 mass% 04AP-POSS/08DTDMA/MMT filled PA12 nanocomposites, which resulted in the best mechanical performance with an increase of 60% in tensile modulus and 10% in yield strength, respectively, compared to that of pure PA12. Compatibility between montmorillonites and polymer was not the only key factor affecting dispersion, thermal stability and interlayer space were also crucial for good dispersion of montmorillonites in polymer matrix.

Sodium montmorillonite (Na-MMT) was modified with various amounts of aminopropylisooctyl polyhedral oligomeric silsequioxane (POSS) and a second surfactant (alkyl ammonium based) via ion-exchange reactions. Interlayer spacing, interlamellar structure, and thermal and surface properties of these organoclays were characterized by wide angle X-ray diffraction, thermogravimetric analysis, and contact angle measurement. The interlayer space of POSS-modified clay (POSS-MMT) was strongly dependent on the arrangement of POSS surfactant but less dependent on the POSS concentration. The sodium ions in Na-MMT were only partially exchanged by protonized POSS due to the steric hindrance effect. In addition, the dual-surfactant-modified clays exhibited increased exchange ratios by controlling the amount of the second surfactant, resulting in a good balance in hydrophobicity and polarity of the modified clays. The resultant organoclays were mixed with polypropylene (PP) via a melt-compounding method. It was found that the dual-surfactant-modified clays with low polarity and similar hydrophobicity to PP were well dispersed in the PP matrix.

Commercially available organoclay (Closite 30B) was modified by using 3-aminopropyltriethoxysilane (APS) via a silylation reaction. Sodium clay (Closite Na) was treated by APS directly as a control. Such modified clays were further melt-compounded with polybutylene terephthalate (PBT). The morphology and properties of the modified organoclays were characterized with X-ray diffraction (XRD), transmission electrical microscopy (TEM), Infra-red spectroscopy, contact angle measurement, and thermogravimetric analysis (TGA). The effects of modified clays on the crystallization behavior of PBT were characterized by differential scanning calorimetry. The basal spacing of Closite Na was enlarged from 1.01 to 1.41 nm after APS treatment, indicating that the APS was intercalated into the clay intergalleries as a monolayer. The basal spacing of Closite 30B increased slightly after APS treatment, partially resulted from the reactions between the APS and hydroxyl groups on the intercalant of Closite 30B. Closite 30B was found to be exfoliated disorderly after melt-compounded with PBT. The APS-modified Closite 30B only dispersed as swollen elliptical clay aggregates, in which the silicate layers were orderly intercalated. TGA results showed that the decomposition temperature at 5% weight loss of Closite 30B was increased from 250 to 270°C after APS treatment. A significant increase in the degree of crystallinity of PBT was observed in the exfoliated PBT/30B composite.

A water-in-oil microemulsion, water-in-cyclohexane stabilized by poly(ethylene glycol) tert-octylphenyl, was developed to prepare poly(methacrylic acid) (PMAA) particles. Up to 100% conversion of the amphiphilic monomer, methacrylic acid (MAA), which could not be converted to the polymer efficiently in a dioctylsulfosuccinate sodium salt/toluene microemulsion, was achieved. The viscosity-average molecular weight of the PMAA prepared was 1.45 105 g/mol. The effects of some polymerization parameters, including the reaction temperature and the concentrations of the initiator and the monomer, on the polymerization of MAA were investigated. The results showed that the polymerization rate of MAA was slower than that of acrylamide in the microemulsions reported in the literature. The degree of conversion increased with the initiator concentration, reaction temperature, and monomer concentration. However, the stable microemulsions became turbid during the polymerization when the reaction temperature was at 70°C or at a high monomer concentration (40 wt %) The synthesized PMAA particles were spherical and had diameters in the range of 50 nm.

The composite nanoparticles and corresponding self-reinforcing composites comprising tricalcium phosphate (TCP) and alumina (Al2O3) were synthesized by simultaneous precipitation from the CaCl2, AlCl3 and (NH4)2HPO4 aqueous solutions, using aqueous NH4OH as precipitant. Influences of the precipitating media pH and the Ca/P atomic ratios on phase composition and morphology of the composites were investigated. Results showed that except for the major phases β-TCP and α-Al2O3, there was always a third minor phase in the calcined composites coprecipitated either in neutral or alkaline condition. Formation of β-TCP is, however, favored at pH 9.2, whereas more of the third phase, mainly AlPO4, is formed under neutral condition. High Ca/P ratios suppress the formation of α-Al2O3 phase under alkaline precipitating condition, but the effect is less significant in neutral condition. TEM observation showed that the ‘as prepared’ composite particles are nano-sized but interconnected to form a network-like morphology. They were changed to a core-shell-like structure after calcination, while their nano-scale dimension was retained. FEGSEM analysis revealed that the α-Al2O3 phase in the sintered composite compacts was in the form of fibrils dispersed in the phosphate phases. These in situ formed fibrils impart a unique role in self-reinforcement of the sintered composites. Mechanical measurements showed that the incorporation of alumina reinforced β-TCP effectively: the flexural strength increased from 15 MPa of the pure β-TCP to 84 MPa of the composite with 40 wt% of α-Al2O3.

Tellurite thin films have potential to be applied in optical and electronic areas, but it is difficult to prepare from tellurium(IV) alkoxides by sol–gel processing due to the instability of tellurium(IV) alkoxides and their derivatives. The precursor of tellurium(VI) complex is synthesized and applied to make tellurium oxide thin films without addition of any modifiers in the study. The decomposition process of the complex is investigated, and the thin films derived from this precursor are characterized structurally, morphologically and optically.

Nano-sized hydroxyapatite (HA) particles were prepared by chemical precipitation through aqueous solutions of calcium chloride and ammonium hydrogenphosphate. The influence of temperature, ripening time and calcination on the crystallinity and morphology of the HA nanoparticles were investigated. It was found that the crystallinity and crystallite size increased with the increase of synthetic temperature and ripening time. XRD and TEM results showed that the morphology change of HA nanoparticles was related to their crystallinity. High crystallinity of HA led to regular shape and smooth surface of the nanoparticles. The crystallinity of HA powders increased greatly after calcination at 650 °C for 6 h but the change of the crystallite size after calcination was dependent on the crystallinity and crystallite size of “as prepared” HA nanoparticles.

Hydroxyapatite/polyetheretherketone (HA/PEEK) composite materials have potentials for use as load-bearing orthopedic materials due to PEEK outstanding properties, which could overcome the disadvantages of currently used metallic and ceramic materials. In the study HA/PEEK composite materials were successfully prepared via an in situ process, for the first time, in order to improve the mechanical performance of the existing HA/PEEK composites. The structure of the lab-synthesized materials was characterized by infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM), and the mechanical performance was investigated by a tensile strength test. The results exhibit the strong bonding between hydroxyapatite fillers and PEEK matrix and good mechanical properties of the composites, suggesting that the in situ synthesized HA/PEEK composite materials are promising for orthopedic applications.

Sol–gel processing is an advantageous route to produce PZT thin film materials with high quality. PZT powders and thin films with good properties were fabricated by sol–gel processing, using acetylacetone as modifier, in the study. The morphologies of PZT powders and thin films were observed by field emission microscopy, and the dielectric and properties of the PZT thin films were measured. Thermal analysis, XRD and FTIR were used to investigate the influence of ligands on the phase transformation in PZT materials, and it is found that the difficulty of decomposing acetylacetone ligands completely resulted in a higher pyrolysis temperature to form PZT with pure phase.

A solution of a polymeric precursor for silicon carbide (SiC) was subjected to electrostatic atomization in the cone-jet mode to spray droplets on a zirconia substrate. The resulting deposit was heated to 1300 °C to obtain SiC relics. Precursor and ceramic relics were characterized by microscopy. The size distribution of the droplet relics was studied at several flow rates of the solution to the electrostatic atomization chamber. The results show that by controlling the flow rate SiC relics approximately 5 μm in diameter can be produced.

Silicon carbide (SiC) coatings and films have been prepared for the first time by electrostatic atomization of a solution of a polymeric precursor and deposition on to alumina and zirconia substrates. The deposits were heated to 1300 degreesC prior to their examination by X-ray energy-dispersive spectra and selected-area diffraction in scanning and transmission electron microscopes. The results show that these coatings and films are crystalline and probably consist of co-existing alpha -SiC and beta -SiC phases.

A polysilane was used as the precursor for silicon carbide (SiC) and different amounts of it was dissolved in dichloromethane. Subsequently, between 10 to 80 %wt of alumina (Al2O3) powder was added into the solutions to make SiC-Al2O3 suspensions. Cubes of polyurethane (PU) foams with open cells in the size range 500-1200μm were soaked in these suspensions and pyrolysed in flowing nitrogen to produce SiC-Al2O3 composite foams. Some foams were heated further in nitrogen to 1300°C. The foams produced consist of an open cell structure and hole-free solid struts which were also cracks free in the polysilane-Al2O3 80:2Owt% formulation. The retention of shape during processing was excellent. Shrinkage observed after pyrolysis and further heating the foams was measured and can be controlled by varying the Al2O3 content. The foams produced have porosities in the range 87 to 95%. The maximum compressive strength of the pyrolysed foams prepared using the polysilane-Al2O3 80:20 wt% formulation was 2.3MPa.

A series of 4′-[(carbonyloxy-1,1,2,2 Tetrahydrofluorodecyl)]-4 -(ω-bromo-alkenyloxy) azobenzenes, 4′-[(carbonyloxy-1,1,2,2-Tetrahydrofluorodecyl)]-4-(alk-1-enyloxy) azobenzenes have been synthesized. Also, a polyacrylate has been formed by phase transfer catalyzed reaction between one of the ω-bromo-alkenyloxy compounds and sodium polyacrylate as well as two polysiloxanes formed by hydrosilylation of the alkenyloxy compounds and a polyhydrosilane. All of the low molar mass compounds show the S A phase on heating and an increase in perfluoroalkyl chain length results in an increase in clearing temperature whilst an increase in the hydrocarbon chain length shows a decrease in clearing temperature. Upon grafting these low molar mass units to a polymer backbone, the resulting materials also show smectic mesophases despite having quite low clearing entropies (ΔS/R to approximately 0.2-0.6). The precursor polymers are of low molar mass (Mw 1200-1800 g mol -1) and this may be the reason why the polymers do not show glass transition temperatures.

A new method that can be used for the synthesis of SiC-Si3N4 composites using a single polymeric precursor is described. A co-polysilane-cyclodisilazane precursor was prepared and characterized. Subsequently, it was heated to 1650oC to form SiC and Si3N4 simultaneously. The ceramic products have been characterized using X-ray diffraction and secondary-ion mass spectrometry.

Several polysilanes with different overall functionalities have been synthesized and pyrolyzed to produce porous silicon carbide. The polysilanes and their ceramic products have been characterized using gel permeation chromatography, Fourier transform-infrared spectroscopy, thermogravimetry, X-ray diffractometry and microscopy. Some products were foams while others were micro-porous ceramics. The effect of the final pyrolytic yield on the Type of ceramic produced, its pore structure and shape retention are discussed. Two polysilanes were blended in various ratios to control the pyrolysis process more precisely. This allowed the Type, shape and pore-structure of the silicon carbide produced to be controlled more efficiently. There exists a relationship between the composition and structure of the precursors and their final pyrolytic yield and this determines the Type, shape retainability and pore structure of the ceramics produced. In this work, precursors or their blends which gave a final pyrolytic yield of 50–60 wt % produced the best silicon carbide foams.

Polyacrylates with a 3-nitro-4-(1,1,2,2- tetrahydroperfluroalkyl) benzoate unit as a side chain substituent have been synthesised. These materials form rare examples of side chain thermotropic polymers containing a single aromatic unit. These polymers form smectic phases only. The phase behaviour has been investigated by optical microscopy and d.s.c.

The use of polymeric precursors for the preparation of ceramic materials is generating a great deal of interest, and silicon carbide (SiC) has been produced by the pyrolysis of several polymers. However, it is desirable to develop precursors that can be prepared with a high polymer yield, are melt-processable, and give a high SiC yield on pyrolysis close to the theoretical maximum that can be obtained (with a low amount of impurities).