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Plasma electrolytic oxidation (PEO) ceramic coatings were formed on Ti2AlNb alloy in various NaAlO2 electrolytes containing 2 g L−1, 4 g L−1, and 6 g −1 Na2CrO4 additive, respectively. The influence of Na2CrO4 additive in NaAlO2 electrolyte on structure and high-temperature oxidation behavior at 800 °C was investigated. The Na2CrO4 additive in the NaAlO2 electrolyte not only promotes the formation of γ-Al2O3 phase and densification of ceramic coatings, but also participates directly in the growth of ceramic coating to form new Cr3O and (Al0.948Cr0.052)2O3 phases. The PEO ceramic coatings formed in NaAlO2 electrolytes with 2 g L−1 and 4 g L−1 Na2CrO4 additive show better oxidation resistance than those PEO coatings formed in a NaAlO2 basic electrolyte based on isothermal oxidation tests at 800 °C up to 150 h. A thin and uniform isothermally oxidized layer is formed in the interlayer adjacent the substrate, which protects the substrate from the inward diffusion of oxygen and the outward diffusion of metallic elements. The PEO ceramic coatings formed in NaAlO2 electrolyte with 4 g L−1 Na2CrO4 additive exhibit the least mass gain among all the specimens, which is only a half of the ceramic coating formed in a NaAlO2 basic electrolyte without any Na2CrO4 additive. [ABSTRACT FROM AUTHOR]

[Display omitted] • The mechanism of phase transition from X2-RE 2 SiO 5 to apatite is revealed. • The formation of apatite in corroded Y 2 SiO 5 is inhibited by introducing Yb. • Silica-rich grain boundary is considered to reduce the corrosion degree. Environmental barrier coatings (EBCs) are usually coated on SiC ceramic or ceramic matrix composites (CMCs), in order to prevent the attack from corrosive media like water vapor and molten oxides. Solid-solutionizing strategy containing high-entropy engineering is considered as an effective way to mediate corrosion resistances of rare-earth silicates, which are promising candidates for the topcoats of EBCs. In this work, high-temperature corrosion behaviors of hot-pressed (Y 1− x Yb x) 2 SiO 5 ceramics have been investigated in a 50 %H 2 O–50 %O 2 environment at temperatures of 1573/1673/1773 K for 100 h. The main corrosion product of Y 2 SiO 5 is apatite phase, whose formation can be distinctly inhibited by introducing Yb. Consequently, introducing Yb avoids the tensile stress and cracks effectively, which are induced by the volume reduction due to the phase transition to apatite at elevated temperatures. The inhibition of apatite formation by introducing Yb is attributed to the relatively lower volatilization pressure of Yb 2 O 3 than Y 2 O 3 and the smaller cationic radius of Yb3+ than Y3+. Meanwhile, the composition deviations between grain boundary and grain surface results in the grain surface corrosion and ridge-like corrosion characteristics. [ABSTRACT FROM AUTHOR]

Highlights: [•] MAO coatings on Ti2AlNb alloy consist of Al2TiO5, R-TiO2, Al2O3 and Nb2O5. [•] Two-step voltage technique enhances the densification of MAO coatings. [•] MAO coating improves the thermal radiation property of Ti2AlNb alloy. [•] MAO coatings protect Ti2AlNb substrate from the high temperature oxidation. [•] Two-step MAO coatings exhibit better high temperature properties. [ABSTRACT FROM AUTHOR]