Insights into structure and high-temperature oxidation behavior of plasma electrolytic oxidation ceramic coatings formed in NaAlO2-Na2CrO4 electrolyte.

Plasma electrolytic oxidation (PEO) ceramic coatings were formed on Ti₂AlNb alloy in various NaAlO₂ electrolytes containing 2 g L⁻¹, 4 g L⁻¹, and 6 g ⁻¹ Na₂CrO₄ additive, respectively. The influence of Na₂CrO₄ additive in NaAlO₂ electrolyte on structure and high-temperature oxidation behavior at 800 °C was investigated. The Na₂CrO₄ additive in the NaAlO₂ electrolyte not only promotes the formation of γ-Al₂O₃ phase and densification of ceramic coatings, but also participates directly in the growth of ceramic coating to form new Cr₃O and (Al_0.948Cr_0.052)₂O₃ phases. The PEO ceramic coatings formed in NaAlO₂ electrolytes with 2 g L⁻¹ and 4 g L⁻¹ Na₂CrO₄ additive show better oxidation resistance than those PEO coatings formed in a NaAlO₂ basic electrolyte based on isothermal oxidation tests at 800 °C up to 150 h. A thin and uniform isothermally oxidized layer is formed in the interlayer adjacent the substrate, which protects the substrate from the inward diffusion of oxygen and the outward diffusion of metallic elements. The PEO ceramic coatings formed in NaAlO₂ electrolyte with 4 g L⁻¹ Na₂CrO₄ additive exhibit the least mass gain among all the specimens, which is only a half of the ceramic coating formed in a NaAlO₂ basic electrolyte without any Na₂CrO₄ additive. [ABSTRACT FROM AUTHOR]