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Bioinspired micropillar adhesives have shown broad application prospects in space capture and docking, due to their strong adhesion, good environmental adaptability, and reusability. However, when performing space missions, unavoidable contact collision with target objects may cause large deformation of the micropillars, resulting in the loss of adhesion ability. This study reports a novel micropillar adhesive through the in‐plane combination of micropillars (IPCM) with different aspect ratios, consisting of small pillars for retaining strong adhesion and large ones for resisting overload‐induced adhesion failure. It is demonstrated that the IPCM array can still maintain 85% of the adhesion peak after static large deformation compared to a general micropillar array composed of the same pillars. The impact of element size and layout of the IPCM, as well as detachment velocity on adhesion performance under high preload is discussed. Furthermore, finite element contact analysis qualitatively reproduces the experimentally observed micropillar deformations and attributes the overload‐induced adhesion failure to the redistribution of surface normal stress. Finally, the potential application of the IPCM in dynamic capture is demonstrated on different objects. The proposed IPCM opens up new design concepts for practical applications of bioinspired adhesives in space capture and docking. [ABSTRACT FROM AUTHOR]

It is now well established that, upon decreasing system sizes down to a few μ m or below, the nature of plasticity of metallic materials is changing. Two important features of this small-sizes plasticity are two size effects, which can be summed up as "smaller is stronger" and "smaller is wilder", this last observation meaning that the jerkiness of plastic deformation becomes prominent at small enough system sizes. In FCC and HCP materials, this is now rather well understood within the framework of obstacle-controlled plasticity, from the key role of a scaling ratio between the system size L and an internal scale l mainly dictated by dislocation patterning in pure materials, or by the nature of extrinsic disorder in alloys. The situation is more complex in BCC materials, for which screw dislocation motion becomes lattice-controlled, i.e. is thermally activated, below a transition temperature T a . Therefore, in small-sized BCC systems, temperature, size and strain-rate effects combine to give rise to a complex landscape. We show, from an analysis of the literature as well as micropillar compression tests on Molybdenum performed with different sample sizes, under different temperatures and different applied strain-rates, that (i) near or above T a , the plasticity of pure BCC metals is athermal and obstacle-controlled, much like at bulk scales, therefore mimicking that of pure FCC metals; (ii) below T a and for sample sizes larger than ∼ 1 μ m, BCC plasticity becomes lattice-controlled, this damping dislocation avalanches and thus reducing wildness; but (iii) for very small systems, still below T a , the role of screw dislocations on plasticity vanishes, i.e. is no more lattice-controlled, opening again the door for wild plastic fluctuations and jerkiness. [ABSTRACT FROM AUTHOR]

Abstract Bioinspired micropillar adhesives have shown broad application prospects in space capture and docking, due to their strong adhesion, good environmental adaptability, and reusability. However, when performing space missions, unavoidable contact collision with target objects may cause large deformation of the micropillars, resulting in the loss of adhesion ability. This study reports a novel micropillar adhesive through the in‐plane combination of micropillars (IPCM) with different aspect ratios, consisting of small pillars for retaining strong adhesion and large ones for resisting overload‐induced adhesion failure. It is demonstrated that the IPCM array can still maintain 85% of the adhesion peak after static large deformation compared to a general micropillar array composed of the same pillars. The impact of element size and layout of the IPCM, as well as detachment velocity on adhesion performance under high preload is discussed. Furthermore, finite element contact analysis qualitatively reproduces the experimentally observed micropillar deformations and attributes the overload‐induced adhesion failure to the redistribution of surface normal stress. Finally, the potential application of the IPCM in dynamic capture is demonstrated on different objects. The proposed IPCM opens up new design concepts for practical applications of bioinspired adhesives in space capture and docking.

Efficient bone repair relies on biomaterials that exhibit superior biocompatibility and enhanced osteogenic capabilities. In recent, micropatterning technology has emerged as a robust strategy for directing stem cell differentiation, offering a notable shift from traditional chemical induction or genetic modification methods by providing environmental cues to regulate cellular behavior. Among the various types of microstructures, micropillars have garnered significant attention due to their adjustable properties and high‐throughput experimental capabilities. These structures play a pivotal role in governing nuclear deformation and deciphering cellular responses to biomechanical cues. In this comprehensive review, the influence of micropillars on mesenchymal stem cells (MSCs), drawing upon two decades of research findings is critically assessed. The study comprehensively evaluates how micropillar substrates impact crucial cellular processes such as deformation, migration, adhesion, and ultimately, MSC fate determination toward an osteogenic lineage. By synthesizing and analyzing past studies, the potential regulatory mechanisms through which micropillars modulate MSC behavior are aimed to be elucidated. Furthermore, the utility of micropillars as a cutting‐edge biomechanical detection tool and platform for investigating cellular behaviors is explored. By projecting future applications, the review highlights the growing significance of micropillars in the dynamic field of biomechanics, underscoring their transformative potential in tissue engineering and regenerative medicine. [ABSTRACT FROM AUTHOR]

The proportion of hospital‐acquired medical device infections caused by pathogenic, multi‐drug resistant Candida species occurs in up to 10% of implantations. In this study, a unique antifungal micro‐pillared titanium surface pattern is developed, which demonstrates both fungicidal and fungistatic activity, persistently deterring biofilm formation by Candida albicans and multi‐drug resistant Candida auris fungi for up to 7 days. The Ti micropillars of 3.5 µm height are fabricated using maskless inductively coupled plasma reactive ion etching. The micro‐textured surface consistently kills ≈50% of Candida spp. irreversibly attached cells and prevent the proliferation of the remaining cells by inducing programmed cell death. Proteomic analysis reveals that Candida cells undergo extensive metabolic stress, preventing the transformation from yeast to the filamentous/hyphal cell phenotype that is essential for establishing a typical in vitro biofilm. The mechanical stress imparted following interaction with the micropillars injures attaching cells and induces apoptosis whereby the Candida cells are unable to be revived in a non‐stress environment. These findings shed new insight toward the design of durable antifungal surfaces that prevent biofilm formation by pathogenic, multi‐drug resistant yeasts. [ABSTRACT FROM AUTHOR]

Vibration-induced flow (VIF), in which a mean flow is induced around a microstructure by applying periodic vibrations, is increasingly used as an active flow-control technique at the microscale. In this study, we have developed a microdevice that actively controls the VIF patterns using elastic membrane protrusions (microballoons) actuated by pneumatic pressure. This device enables on-demand spatial and temporal fluid manipulation using a single device that cannot be achieved using a conventional fixed-structure arrangement. We successfully demonstrated that the device achieved displacements of up to 38 µm using the device within a pressure range of 0 to 30 kPa, indicating the suitability of the device for microfluidic applications. Using this active microballoon array, we demonstrated that the device can actively manipulate the flow field and induce swirling flows. Furthermore, we achieved selective actuation of the microballoon using this system. By applying air pressure from a multi-input channel system through a connection tube, the microballoons corresponding to each air channel can be selectively actuated. This enabled precise control of the flow field and periodic switching of the flow patterns using a single chip. In summary, the proposed microdevice provides active control of VIF patterns and has potential applications in advanced microfluidics, such as fluid mixing and particle manipulation. [ABSTRACT FROM AUTHOR]

Abstract Efficient bone repair relies on biomaterials that exhibit superior biocompatibility and enhanced osteogenic capabilities. In recent, micropatterning technology has emerged as a robust strategy for directing stem cell differentiation, offering a notable shift from traditional chemical induction or genetic modification methods by providing environmental cues to regulate cellular behavior. Among the various types of microstructures, micropillars have garnered significant attention due to their adjustable properties and high‐throughput experimental capabilities. These structures play a pivotal role in governing nuclear deformation and deciphering cellular responses to biomechanical cues. In this comprehensive review, the influence of micropillars on mesenchymal stem cells (MSCs), drawing upon two decades of research findings is critically assessed. The study comprehensively evaluates how micropillar substrates impact crucial cellular processes such as deformation, migration, adhesion, and ultimately, MSC fate determination toward an osteogenic lineage. By synthesizing and analyzing past studies, the potential regulatory mechanisms through which micropillars modulate MSC behavior are aimed to be elucidated. Furthermore, the utility of micropillars as a cutting‐edge biomechanical detection tool and platform for investigating cellular behaviors is explored. By projecting future applications, the review highlights the growing significance of micropillars in the dynamic field of biomechanics, underscoring their transformative potential in tissue engineering and regenerative medicine.

Abstract The proportion of hospital‐acquired medical device infections caused by pathogenic, multi‐drug resistant Candida species occurs in up to 10% of implantations. In this study, a unique antifungal micro‐pillared titanium surface pattern is developed, which demonstrates both fungicidal and fungistatic activity, persistently deterring biofilm formation by Candida albicans and multi‐drug resistant Candida auris fungi for up to 7 days. The Ti micropillars of 3.5 µm height are fabricated using maskless inductively coupled plasma reactive ion etching. The micro‐textured surface consistently kills ≈50% of Candida spp. irreversibly attached cells and prevent the proliferation of the remaining cells by inducing programmed cell death. Proteomic analysis reveals that Candida cells undergo extensive metabolic stress, preventing the transformation from yeast to the filamentous/hyphal cell phenotype that is essential for establishing a typical in vitro biofilm. The mechanical stress imparted following interaction with the micropillars injures attaching cells and induces apoptosis whereby the Candida cells are unable to be revived in a non‐stress environment. These findings shed new insight toward the design of durable antifungal surfaces that prevent biofilm formation by pathogenic, multi‐drug resistant yeasts.

The present study investigates different design strategies to produce non-wettable micropatterned surfaces. In addition to the classical method of measuring the contact angle, the non-wettability is also discussed by means of the immersion test. Inspired by non-wettable structures found in nature, the effects of features such as reentrant cavities, micropillars, and overhanging layers are studied. We show that a densely populated array of small diameter cavities exhibits superior non-wettability, with 65% of the cavities remaining intact after 24 h of full immersion in water. In addition, it is suggested that the wetting transition time is influenced by the length of the overhanging layer as well as by the number of columns within the cavity. Our findings indicate a non-wetting performance that is three times longer than previously reported in the literature for a small, densely populated design with cavities as small as 10 μm in diameter. Such properties are particularly beneficial for neural implants as they may reduce the interface between the body fluid and the solid state, thereby minimiing the inflammatory response following implantation injury. In order to assess the effectiveness of this approach in reducing the immune response induced by neural implants, further in vitro and in vivo studies will be essential. [ABSTRACT FROM AUTHOR]

The role of a ∑3{112} incoherent twin boundary (ITB) on the shear stress of Cu at the micron scale has been investigated through microcompression of bi-crystalline pillars containing ITB, as well as single-crystalline pillars, in two different compression directions. The Cu sample containing ITBs was synthesized using magnetron sputtering on a sapphire substrate. Firstly, pillars along [111] compression direction were milled on the film surface. As multiple slip systems were activated upon loading, the dislocation-ITB interaction in this direction was dominated by the dislocation–dislocation interactions. Another set of pillars was milled from the side of the film (in the thickness of the film) in a nominally [134¯] compression direction. Compression in this direction activated a single slip in each grain, which facilitated the investigation of the interaction between dislocations and ITBs. Post-mortem images showed that slip traces were not distinctly connected at the boundary unlike ideal slip transmission in pillars containing a coherent twin boundary. Moreover, bi-crystalline pillars in the single slip direction are stronger than single-crystalline pillars. The observations indicate that ITBs are not impenetrable for dislocations, but the boundary demonstrates some resistance to transmission.

Structural colors of 2D gratings are iridescent, color-tunable, and never fade, which renders them appealing for anti-counterfeiting applications. However, for advanced security, it still remains a challenge to completely hide the encrypted color patterns and reveal them on demand. In this work, a water-responsive photonic grating consisting of a micropillar array and a hydrogel overcoat with a similar refractive index, termed “hydrocipher”, is presented. The joint effect of stimuli-reversible refractive-index (mis)match and reconfigurable grating-based diffraction coloration enables a complete encryption of the structural color and rapid decryption. The photonic structure shows a strong iridescence due to the angle-dependent diffraction when the hydrogel overcoat is swollen from water. Upon drying, the micropillars bend and the refractive index contrast disappears, which dramatically lessens the diffraction intensity and renders the surface highly transparent. The dehydrated-to-hydrated state transition can occur within 1 s, enabling fast decryption. The color switching is highly reversible over a prolonged hydration/dehydration cycle, and the dehydrated hydrogel layer protects the delicate micropillar array from external mechanical stress. The creative combination of hydrogel material and the 2D grating structure offers a new and simple strategy for realizing reversible, durable, and fast-response cryptography with potentially broad impact on the anti-counterfeiting technology market.

In this work, we report investigations of the swimming behaviour of Paramecium tetraurelia, a unicellular microorganism, in micro-engineered pools that are decorated with thousands of cylindrical pillars. Two types of contact interactions are measured, either passive scattering of Paramecium along the obstacle or avoiding reactions (ARs), characterized by an initial backward swimming upon contact, followed by a reorientation before resuming forward motion. We find that ARs are only mechanically triggered approximately 10% of the time. In addition, we observe that only a third of all ARs triggered by contact are instantaneous while two-thirds are delayed by approximately 150 ms. These measurements are consistent with a simple electrophysiological model of mechanotransduction composed of a strong transient current followed by a persistent one upon prolonged contact. This is in apparent contrast with previous electrophysiological measurements where immobilized cells were stimulated with thin probes, which showed instantaneous behavioural responses and no persistent current. Our findings highlight the importance of ecologically relevant approaches to unravel the motility of mechanosensitive microorganisms in complex environments.

Silicon carbide (SiC) has a variety of applications because of its favorable chemical stability and outstanding physical characteristics, such as high hardness and high rigidity. In this study, a femtosecond laser with a spiral scanning radial offset of 5 μm and a spot radius of 6 μm is utilized to process micropillars on a SiC plate. The influence of pulsed laser beam energies and laser translation velocities on the micropillar profiles, dimensions, surface roughness Ra, and material removal capability (MRC) of micropillars was investigated. The processing results indicate that the micropillar has the best perpendicularity, with a micropillar bottom angle of 75.59° under a pulsed beam energy of 50 μJ in the range of 10–70 μJ, with a pulsed repetition rate of 600 kHz and a translation velocity of 0.1 m/s. As the laser translation velocity increases between 0.2 m/s and 1.0 m/s under a fixed pulsed beam energy of 50 μJ and a constant pulsed repetition rate of 600 kHz, the micropillar height decreases from 119.88 μm to 81.79 μm, with the MRC value increasing from 1.998 μm3/μJ to 6.816 μm3/μJ, while the micropillar bottom angle increases from 68.87° to 75.59°, and the Ra value diminishes from 0.836 μm to 0.341 μm. It is suggested that a combination of a higher pulsed laser beam energy with a faster laser translation speed is recommended to achieve micropillars with the same height, as well as an improved processing efficiency and surface finish. [ABSTRACT FROM AUTHOR]

Vibration-induced flow (VIF), in which a mean flow is induced around a microstructure by applying periodic vibrations, is increasingly used as an active flow-control technique at the microscale. In this study, we have developed a microdevice that actively controls the VIF patterns using elastic membrane protrusions (microballoons) actuated by pneumatic pressure. This device enables on-demand spatial and temporal fluid manipulation using a single device that cannot be achieved using a conventional fixed-structure arrangement. We successfully demonstrated that the device achieved displacements of up to 38 µm using the device within a pressure range of 0 to 30 kPa, indicating the suitability of the device for microfluidic applications. Using this active microballoon array, we demonstrated that the device can actively manipulate the flow field and induce swirling flows. Furthermore, we achieved selective actuation of the microballoon using this system. By applying air pressure from a multi-input channel system through a connection tube, the microballoons corresponding to each air channel can be selectively actuated. This enabled precise control of the flow field and periodic switching of the flow patterns using a single chip. In summary, the proposed microdevice provides active control of VIF patterns and has potential applications in advanced microfluidics, such as fluid mixing and particle manipulation.

The present study investigates different design strategies to produce non-wettable micropatterned surfaces. In addition to the classical method of measuring the contact angle, the non-wettability is also discussed by means of the immersion test. Inspired by non-wettable structures found in nature, the effects of features such as reentrant cavities, micropillars, and overhanging layers are studied. We show that a densely populated array of small diameter cavities exhibits superior non-wettability, with 65% of the cavities remaining intact after 24 h of full immersion in water. In addition, it is suggested that the wetting transition time is influenced by the length of the overhanging layer as well as by the number of columns within the cavity. Our findings indicate a non-wetting performance that is three times longer than previously reported in the literature for a small, densely populated design with cavities as small as 10 μm in diameter. Such properties are particularly beneficial for neural implants as they may reduce the interface between the body fluid and the solid state, thereby minimiing the inflammatory response following implantation injury. In order to assess the effectiveness of this approach in reducing the immune response induced by neural implants, further in vitro and in vivo studies will be essential.

The vibration-induced flow (VIF), in which a mean flow is induced by the interaction between the system vibration and micro-structures, has been studied as a fluid/particle micro-manipulation method that does not require an external pump. While the use of VIF with a wide variety of vibrations is expected to realize sophisticated fluid manipulation, numerical tools to predict these unsteady flows remain difficult. In this study, we have performed a numerical simulation of VIF with different vibrations and micropillar cross-sections. A proposed numerical model, which directly solves the continuity and Navier-Stokes equations in the coordinate system moving with the vibrating micropillar, enables us to avoid the introduction of a moving boundary, and therefore has a significant advantage in numerical stability and accuracy. The immersed boundary technique allows us to embed arbitrary complex micro-structures in the Cartesian computational domain without requiring boundary-fitted meshes for each geometry. The dependencies of characteristics of flow on vibration parameters, such as vibration frequency, amplitude, direction, and the shape of micro-structures, were investigated and compared with the experimental results obtained by the particle image velocimetry (PIV) measurement. Excellent agreement between the numerical and experimental results validates that the present numerical approach can be a powerful tool to design functional VIF systems, such as mixing, particle/cell transport, trapping, and separation.

Stainless steel 304 (SS304) experiences corrosion when it is exposed to a saline atmosphere, which attains severity due to its high surface wettability. Topographical modification of metallic surfaces is an effective route to reduce wettability and thereby mitigate liquid-mediated corrosion. In this work, topographical modification of stainless steel 304 flat surface in the form of micropillars was done (pillar width: 100 μm, inter-pillar distance: 100 μm and height: 80 μm). Micropillars were fabricated by a chemical etching process. Wetting and corrosion of the micropillars was studied over long-time duration in comparison with flat surface, before and after intermittent and continuous exposures to saline water for 168 h. Wetting was characterized by measuring the static water contact angle on the test surfaces and their corrosion by electrochemical polarization tests (electrolyte: 3.5 wt.% sodium chloride solution). The relationship between the nature of wetting of the test surfaces and their corrosion was examined. Micropillars showed predominantly composite wetting over a long time, which imparted an effective resistance against corrosion over a long time to the SS304 surface. When compared to the flat surface, the corrosion rates of the micropillars were lower by two orders of magnitude, prior to and also upon long-time contact with the NaCl solution. Micropillars lowered corrosion due to composite wetting, i.e., solid-liquid-air interface that reduced the area that was in contact with the NaCl solution. The efficiency of corrosion inhibition (η) of micropillars was 88% before long-time contact, 84% after intermittent contact, and 77% after continuous contact with NaCl solution. Topographical modification in the form of micropillars that can impart composite wetting is an effective route to induce long-term anticorrosion ability to the SS304 surface. [ABSTRACT FROM AUTHOR]

Shear stress, pressure, and flow rate are fluid dynamic parameters that can lead to changes in the morphology, proliferation, function, and survival of many cell types and have a determinant impact on tissue function and viability. Microfluidic devices are promising tools to investigate these parameters and fluid behaviour within different microchannel geometries. This study discusses and analyses different designed microfluidic channel geometries regarding the influence of fluid dynamic parameters on their microenvironment at specified fluidic parameters. The results demonstrate that in the circular microchamber, the velocity and shear stress profiles assume a parabolic shape with a maximum velocity occurring in the centre of the chamber and a minimum velocity at the walls. The longitudinal microchannel shows a uniform velocity and shear stress profile throughout the microchannel. Simulation studies for the two geometries with three parallel microchannels showed that in proximity to the micropillars, the velocity and shear stress profiles decreased. Moreover, the pressure is inversely proportional to the width and directly proportional to the flow rate within the microfluidic channels. The simulations showed that the velocity and wall shear stress indicated different values at different flow rates. It was also found that the width and height of the microfluidic channels could affect both velocity and shear stress profiles, contributing to the control of shear stress. The study has demonstrated strategies to predict and control the effects of these forces and the potential as an alternative to conventional cell culture as well as to recapitulate the cell- and organ-specific microenvironment. [ABSTRACT FROM AUTHOR]

We report the enhancement of the optical emission between 850 and 1400 nm of an ensemble of silicon mono-vacancies (VSi), silicon and carbon divacancies (VCVSi), and nitrogen vacancies (NCVSi) in an n-type 4H-SiC array of micropillars. The micropillars have a length of ca. 4.5 μm and a diameter of ca. 740 nm, and were implanted with H+ ions to produce an ensemble of color centers at a depth of approximately 2 μm. The samples were in part annealed at different temperatures (750 and 900 °C) to selectively produce distinct color centers. For all these color centers we saw an enhancement of the photostable fluorescence emission of at least a factor of 6 using micro-photoluminescence systems. Using custom confocal microscopy setups, we characterized the emission of VSi measuring an enhancement by up to a factor of 20, and of NCVSi with an enhancement up to a factor of 7. The experimental results are supported by finite element method simulations. Our study provides the pathway for device design and fabrication with an integrated ultra-bright ensemble of VSi and NCVSi for in vivo imaging and sensing in the infrared.

Parylene-based implants or coatings introduce surfaces suffering from bacteria colonization. Here, we synthesized polyvinylpyrrolidone-stabilized selenium nanoparticles (SeNPs) as the antibacterial agent, and various approaches are studied for their reproducible adsorption, and thus the modification of parylene-C–coated glass substrate. The nanoparticle deposition process is optimized in the nanoparticle concentration to obtain evenly distributed NPs on the flat parylene-C surface. Moreover, the array of parylene-C micropillars is fabricated by the plasma etching of parylene-C on a silicon wafer, and the surface is modified with SeNPs. All designed surfaces are tested against two bacterial pathogens, Escherichia coli (Gram-negative) and Staphylococcus aureus (Gram-positive). The results show no antibacterial effect toward S. aureus, while some bacteriostatic effect is observed for E. coli on the flat and microstructured parylene. However, SeNPs did not enhance the antibacterial effect against both bacteria. Additionally, all designed surfaces show cytotoxic effects toward mesenchymal stem cells at high SeNP deposition. These results provide valuable information about the potential antibacterial treatment of widely used parylene-C in biomedicine.

Acoustic wave sensors are being developed for many emerging applications such as in semiconductor fabrication, biological diagnostics and polymer characterization. Traditional acoustic wave sensing devices such as quartz crystal microbalance (QCM) rely on polymer thin films coated on quartz plates to detect chemical and biological agents. It has been found that significant sensitivity enhancement of QCM devices can be achieved by simply attaching a polymer micropillar film onto the QCM substrate (QCM-P) to enable a unique coupled resonance between the micropillars and quartz substrate. In the present work, an equivalent circuit model integrating mechanical vibration of micropillars and electrical load impedance of piezoelectric substrate was developed to predict the frequency shift and Q-factor of the QCM-P devices when operating in air and liquid environments. In the model, the vibration of micropillars was solved simultaneously with the liquid loading on the pillar surface. The resultant hydraulic force was integrated into the circuit model to predict the load impedance on the sensor surface. The developed model was validated by experimental results for QCM-P devices operating in air and water with different micropillar heights. It will serve as a powerful tool to predict the performance of the QCM-P devices for different applications.

Silicon carbide (SiC) has a variety of applications because of its favorable chemical stability and outstanding physical characteristics, such as high hardness and high rigidity. In this study, a femtosecond laser with a spiral scanning radial offset of 5 μm and a spot radius of 6 μm is utilized to process micropillars on a SiC plate. The influence of pulsed laser beam energies and laser translation velocities on the micropillar profiles, dimensions, surface roughness Ra, and material removal capability (MRC) of micropillars was investigated. The processing results indicate that the micropillar has the best perpendicularity, with a micropillar bottom angle of 75.59° under a pulsed beam energy of 50 μJ in the range of 10–70 μJ, with a pulsed repetition rate of 600 kHz and a translation velocity of 0.1 m/s. As the laser translation velocity increases between 0.2 m/s and 1.0 m/s under a fixed pulsed beam energy of 50 μJ and a constant pulsed repetition rate of 600 kHz, the micropillar height decreases from 119.88 μm to 81.79 μm, with the MRC value increasing from 1.998 μm3/μJ to 6.816 μm3/μJ, while the micropillar bottom angle increases from 68.87° to 75.59°, and the Ra value diminishes from 0.836 μm to 0.341 μm. It is suggested that a combination of a higher pulsed laser beam energy with a faster laser translation speed is recommended to achieve micropillars with the same height, as well as an improved processing efficiency and surface finish.

Stainless steel 304 (SS304) experiences corrosion when it is exposed to a saline atmosphere, which attains severity due to its high surface wettability. Topographical modification of metallic surfaces is an effective route to reduce wettability and thereby mitigate liquid-mediated corrosion. In this work, topographical modification of stainless steel 304 flat surface in the form of micropillars was done (pillar width: 100 μm, inter-pillar distance: 100 μm and height: 80 μm). Micropillars were fabricated by a chemical etching process. Wetting and corrosion of the micropillars was studied over long-time duration in comparison with flat surface, before and after intermittent and continuous exposures to saline water for 168 h. Wetting was characterized by measuring the static water contact angle on the test surfaces and their corrosion by electrochemical polarization tests (electrolyte: 3.5 wt.% sodium chloride solution). The relationship between the nature of wetting of the test surfaces and their corrosion was examined. Micropillars showed predominantly composite wetting over a long time, which imparted an effective resistance against corrosion over a long time to the SS304 surface. When compared to the flat surface, the corrosion rates of the micropillars were lower by two orders of magnitude, prior to and also upon long-time contact with the NaCl solution. Micropillars lowered corrosion due to composite wetting, i.e., solid-liquid-air interface that reduced the area that was in contact with the NaCl solution. The efficiency of corrosion inhibition (η) of micropillars was 88% before long-time contact, 84% after intermittent contact, and 77% after continuous contact with NaCl solution. Topographical modification in the form of micropillars that can impart composite wetting is an effective route to induce long-term anticorrosion ability to the SS304 surface.

Shear stress, pressure, and flow rate are fluid dynamic parameters that can lead to changes in the morphology, proliferation, function, and survival of many cell types and have a determinant impact on tissue function and viability. Microfluidic devices are promising tools to investigate these parameters and fluid behaviour within different microchannel geometries. This study discusses and analyses different designed microfluidic channel geometries regarding the influence of fluid dynamic parameters on their microenvironment at specified fluidic parameters. The results demonstrate that in the circular microchamber, the velocity and shear stress profiles assume a parabolic shape with a maximum velocity occurring in the centre of the chamber and a minimum velocity at the walls. The longitudinal microchannel shows a uniform velocity and shear stress profile throughout the microchannel. Simulation studies for the two geometries with three parallel microchannels showed that in proximity to the micropillars, the velocity and shear stress profiles decreased. Moreover, the pressure is inversely proportional to the width and directly proportional to the flow rate within the microfluidic channels. The simulations showed that the velocity and wall shear stress indicated different values at different flow rates. It was also found that the width and height of the microfluidic channels could affect both velocity and shear stress profiles, contributing to the control of shear stress. The study has demonstrated strategies to predict and control the effects of these forces and the potential as an alternative to conventional cell culture as well as to recapitulate the cell- and organ-specific microenvironment.

The combination of microstructures and nanostructures has broad application prospects. However, most existing methods are oriented to fabricating microstructures and nanostructures separately, and the fabrication of nanostructures on a microstructured surface at the wafer level is rarely studied. In this work, a new method of fabricating large‐area high aspect ratio nano‐cylinders on micro‐pillars based on a colloidal crystal mask is proposed. An experimental device for stripping and draining was designed to create a polystyrene colloidal crystal mask. Together with reactive‐ion etching and metal‐assisted chemical etching, high aspect ratio nano‐cylinders on micro‐pillars with controllable size were obtained on a 4‐inch silicon wafer. Wetting tests were performed on four groups of fabricated structures of different sizes, and the results showed that all samples were superhydrophobic. Thus, a method for fabricating uniform, size‐controllable, large‐area high aspect ratio nano‐cylinders on micro‐pillars with great potential as a superhydrophobic engineering material is proposed. [ABSTRACT FROM AUTHOR]

Featured Application: The proposed method can be utilized to fabricate micropillar solar cells. Micropillar arrays with radial p–n junctions are attractive for photovoltaic applications, because the light absorption and carrier collection become decoupled. The main challenge in manufacturing radial p–n junctions is achieving shallow (dopant depth <200 nm) and heavy doping (>1020 cm−3) that will allow the formation of a quasi-neutral region (QNR) and space charge region (SCR) in its tiny geometry. This experimental study investigates an approach that allows shallow and heavy doping in silicon micropillars. It aims to demonstrate that silicon dioxide (SiO2) can be used to control the dopant penetration depth in silicon micropillars. [ABSTRACT FROM AUTHOR]

An optimization process of electroless plating of nickel was carried out with NiCl2 as the nickel ion source, NaH2PO2 as the reduction agent, CH3COONa and Na3C6H5O7 as complexing agents. Electroless plated nickel layers on sputtered aluminum corning glass substrates with a resistivity of about 75.9 μΩ cm and a nickel concentration higher than 93% were obtained. This optimum process was successfully applied in growing nickel micropillars at selected areas with a well-controlled height. The microstructure of the masking layers was fabricated by means of optical photolithography for subsequent growth of nickel micropillars on selected areas. Micropillars size was defined by the opening size and the height was controlled by adjusting the plating time at a growth rate of 0.41 μm/min. This result shows that electroless nickel plating could be a good candidate for growing micropillars for applications in microbolometers.

• Micropillars increased cell attachment but decreased proliferation rate at early time points. • Oxygen plasma treatment enhanced both cell attachment and proliferation rate on all substrates. • Untreated hydrophobic arrays induced osteogenic differentiation of DPSCs without chemical induction over a 28 day culture period. • The expression levels of osteogenic genes were positively correlated with the degree of nuclear deformations. Use of soluble factors is the most common strategy to induce osteogenic differentiation of mesenchymal stem cells (MSCs) in vitro, but it may raise potential side effects in vivo. The topographies of the substrate surfaces affect cell behavior, and this could be a promising approach to guide stem cell differentiation. Micropillars have been reported to modulate cellular and subcellular shape, and it is particularly interesting to investigate whether these changes in cell morphology can modulate gene expression and lineage commitment without chemical induction. In this study, poly(methyl methacrylate) (PMMA) films were decorated with square prism micropillars with different lateral dimensions (4, 8 and 16 μm), and the surface wettability of the substrates was altered by oxygen plasma treatment. Both, pattern dimensions and hydrophilicity, were found to affect the attachment, proliferation, and most importantly, gene expression of human dental pulp mesenchymal stem cells (DPSCs). Decreasing the pillar width and interpillar spacing of the square prism pillars enhanced cell attachment, cell elongation, and deformation of nuclei, but reduced early proliferation rate. Surfaces with 4 or 8 μm wide pillars/gaps upregulated the expression of early bone-marker genes and mineralization over 28 days of culture. Exposure to oxygen plasma increased wettability and promoted cell attachment and proliferation but delayed osteogenesis. Our findings showed that surface topography and chemistry are very useful tools in controlling cell behavior on substrates and they can also help create better implants. The most important finding is that hydrophobic micropillars on polymeric substrate surfaces can be exploited in inducing osteogenic differentiation of MSCs without any differentiation supplements. [ABSTRACT FROM AUTHOR]

Silicon micropillars have been suggested as one of the techniques for improving the efficiency of devices. Fabrication of micropillars has been done in several ways—Metal Assisted Chemical Etching (MACE) and Reactive Ion Etching (RIE) being the most popular techniques. These techniques include etching through the surface which results in surface damage that affects the carrier lifetime. This paper presents a study that compares the carrier lifetime of micropillars fabricated using RIE and MACE methods. It also looks at increasing carrier lifetime by surface treatment using three main approaches: surface passivation by depositing Al2O3, surface passivation by depositing SiO2/SiN, and surface passivation by etching using KOH and Hydrofluoric Nitric Acetic (HNA) solution. It was concluded that passivating with SiO2 and SiN results in the highest carrier lifetime on the MACE and RIE pillars. [ABSTRACT FROM AUTHOR]

The phenomenon of droplet jumping induced by coalescence holds significant potential for application in diverse areas such as water collection, self-cleaning, and thermal management of electronic devices. In comparison to a flat surface, a superhydrophobic surface with structure can affect the interaction between the droplet and the surface, thereby affecting parameters such as the droplet jumping velocity. In this study, numerical simulation was used to examine the similarities and differences of coalescence-induced droplet jumping on superhydrophobic surfaces with uniform and non-uniform micropillars, as well as the effect of micropillar non-uniformity on droplet jumping. The results indicated that the non-uniform distribution of micropillars could lead to asymmetries in the shrinkage of the liquid bridge, the morphology of the droplet when it jumps off the surface, and the distribution of the high-pressure region at the bottom of the droplet. Additionally, it decreased the droplet's vertical velocity while substantially increasing the horizontal velocity. When the droplet radius was constant, decreasing the micropillar width or increasing the micropillar spacing on the sparse side was advantageous for the droplet jumping on a superhydrophobic surface with non-uniform micropillars. By defining the solid fraction on the micropillar surface with non-uniform distribution, the coupling effect of the width and spacing of the micropillars on the droplet jumping was thoroughly analyzed, and the optimal solid fraction for the best directional transport effect of droplets was determined. This study revealed the mechanism underlying the effect of surface micropillar structure on coalescence-induced droplet jumping, and the findings could guide the design of superhydrophobic surface microstructures, which was of great significance for the advancement of droplet jumping applications. [Display omitted] • The droplet jumping on superhydrophobic non-uniform micropillar surfaces was studied. • The effect of micropillar width, height, and spacing on droplet jumping was revealed. • The solid fraction of the non-uniform micropillar surface was proposed. [ABSTRACT FROM AUTHOR]

[Display omitted] • A copper film containing incoherent twin boundaries is deposited, thick enough for micropillar compression. • Multi-slip compression direction is not to be suitable for the observation of dislocation transmission. • A novel configuration is used to fabricate thin-film micropillars to promote single slip in bi-crystals. • Incoherent twin boundaries show some resistance to transmission, but are penetrable to dislocations. The role of a ∑3{1 1 2} incoherent twin boundary (ITB) on the shear stress of Cu at the micron scale has been investigated through microcompression of bi-crystalline pillars containing ITB, as well as single-crystalline pillars, in two different compression directions. The Cu sample containing ITBs was synthesized using magnetron sputtering on a sapphire substrate. Firstly, pillars along [1 1 1] compression direction were milled on the film surface. As multiple slip systems were activated upon loading, the dislocation-ITB interaction in this direction was dominated by the dislocation–dislocation interactions. Another set of pillars was milled from the side of the film (in the thickness of the film) in a nominally [13 4 ¯ ] compression direction. Compression in this direction activated a single slip in each grain, which facilitated the investigation of the interaction between dislocations and ITBs. Post - mortem images showed that slip traces were not distinctly connected at the boundary unlike ideal slip transmission in pillars containing a coherent twin boundary. Moreover, bi-crystalline pillars in the single slip direction are stronger than single-crystalline pillars. The observations indicate that ITBs are not impenetrable for dislocations, but the boundary demonstrates some resistance to transmission. [ABSTRACT FROM AUTHOR]

Micropillar arrays with radial p–n junctions are attractive for photovoltaic applications, because the light absorption and carrier collection become decoupled. The main challenge in manufacturing radial p–n junctions is achieving shallow (dopant depth 1020 cm−3) that will allow the formation of a quasi-neutral region (QNR) and space charge region (SCR) in its tiny geometry. This experimental study investigates an approach that allows shallow and heavy doping in silicon micropillars. It aims to demonstrate that silicon dioxide (SiO2) can be used to control the dopant penetration depth in silicon micropillars.

In this work, we report the optical and thermal properties of Cu(BTC)·3H2O (BTC = 1,3,5-benzenetricarboxylic acid) and Zn(ADC)·DMSO (ADC = 9,10- anthracenedicarboxylic acid, DMSO = dimethyl sulfoxide) metal-organic frameworks (MOFs) micro/nanopillars. The morphologies of MOFs on surfaces are most in the form of micro/nanopillars that were vertically oriented on the surface. The size and morphology of the pillars depend on the evaporation time, concentration, solvent, substrate, and starting volume of solutions. The crystal structures of the nanopillars and micropillars are the same, confirmed by powder XRD. Zn(ADC)·DMSO pillars have a strong blue fluorescence. Most of ADC in the pillars are in the form of monomers, which is different from ADC in the solid powder.

Highlights • Third bodies formed during wear are complex in microstructure & phase composition. • Application of nanoindentation to determine hardness of tribofilm was reviewed. • Micro/nanopillar testing on tribofilm was reviewed. • Pros and cons of the above two nanomechanical techniques were discussed. • Challenges & future directions of nanomechanical testing of third bodies were presented. Abstract During wear, materials undergo chemical and mechanical changes that lead to the formation of what are known as ‘third bodies’. Tribologists have long understood that third bodies have significant influence on the friction and wear performance of materials. However, the inhomogeneous nature of third bodies and how they form at the ‘buried interface’ of a sliding tribological contact has long made it difficult to fully characterize and study them. Recently, there have been significant advancements in nanomechanical testing such that researchers have begun to use these techniques to, for the first time, determine mechanical properties of third bodies. Coupling these measurements with high resolution electron microscopy and surface chemical analysis has finally given tribologists the ability to obtain the necessary data to understand and model third bodies and their connections to friction and wear. This review will present recent work on the topic of nanomechanical testing of third bodies while at the same time identifying the challenges and opportunities this research presents. [ABSTRACT FROM AUTHOR]

Eutectic alloys are widely used as solder-joint materials due to their suppressed melting points, but when used in micro-devices with small dimensions, their characteristic lamellar microstructure may lead to an internal length scale that affects strength. Here, we report an unusual ‘smaller-being-weaker’ phenomenon in eutectic Sn/Pb alloys with fine lamellar microstructure, namely, in the specimen-size regime close to and slightly larger than the interphase lamellar spacing, the strength decreases with decreasing size, while above this regime the strength tends towards the bulk value. Theoretical modeling indicates that in a fine lamellar microstructure, high contents of dislocations are retained, so that strength is governed by mutual dislocation interactions, rather than by dislocation starvation. Therefore, in smaller samples, fewer interphase lamellar boundaries are present to block dislocations, thus resulting in a ‘smaller-being-weaker’ behavior. In samples a lot larger than the lamellar spacing, significant strengthening arises from Taylor hardening and mutual dislocation interactions as a result of significant dislocation retention by the interphase boundaries, so that strength does not depend on specimen size anymore. In a course lamellar microstructure, however, even a larger micro-specimen may contain insufficient interphase boundaries to significantly retain dislocations, and strength may be governed by the starvation effect due to significant loss of dislocations at free surfaces. In this case, the size effect of strength may become a lot milder, or even exhibit the conventional “smaller-being-stronger” behavior. The results here supplement conventional knowledge on size effects in micro-scaled crystalline materials, and provide important implications on solder-joint design in micro-devices. [ABSTRACT FROM AUTHOR]

Tunneling nanotubes are important membrane channels for cell-to-cell communication. In this study, we investigated the effect of the microenvironment on nanotubular structures by preparing a three-dimensional silk fibroin micropillar structure. In previous reports, tunneling nanotubes were described as stretched membrane channels between interconnected cells at their nearest distance. They hover freely in the cell culture medium and do not contact with the substratum. Interestingly, the micropillars could provide supporting points for nanotubular connection on silk fibroin films, where nanotubular structure formed a stable anchor at contact points. Consequently, the extension direction of nanotubular structure was affected by the micropillar topography. This result suggests that the hovering tunneling nanotubes in the culture medium will come into contact with the raised roadblock on the substrates during long-distance extension. These findings imply that the surface microtopography of biomaterials have an important influence on cell communication mediated by tunneling nanotubes.

Silicon micropillars have been suggested as one of the techniques for improving the efficiency of devices. Fabrication of micropillars has been done in several ways—Metal Assisted Chemical Etching (MACE) and Reactive Ion Etching (RIE) being the most popular techniques. These techniques include etching through the surface which results in surface damage that affects the carrier lifetime. This paper presents a study that compares the carrier lifetime of micropillars fabricated using RIE and MACE methods. It also looks at increasing carrier lifetime by surface treatment using three main approaches: surface passivation by depositing Al2O3, surface passivation by depositing SiO2/SiN, and surface passivation by etching using KOH and Hydrofluoric Nitric Acetic (HNA) solution. It was concluded that passivating with SiO2 and SiN results in the highest carrier lifetime on the MACE and RIE pillars.

Compression-compression cyclic deformation of nanocrystalline NiTi tubes intended for medical stents and with an outer diameter of 1 mm and wall thickness of 70 μm was studied using micropillars produced by FIB with the loading axis orthogonal to the tube axis. These micropillars were cycled in a displacement-controlled mode using a nanoindenter equipped with a flat punch to strain levels of 4, 6 and 8% in each cycle and specimens were subjected to several hundred cycles. The cyclic response of two NiTi tubes, one with A f of 17 °C and the other with an A f of −5 °C is compared. The texture of the tube with the A f of −5 °C was measured at the microscopic level using transmission electron microscopy and at the macroscopic level by X-ray diffraction and good agreement was noted. Characteristics such as i) a reduction in the forward transformation stress, ii) increase in maximum stress for a given displacement amplitude, and iii) a reduction in the hysteresis loop area, all with increasing number of cycles, observed typically during cyclic deformation of conventional macroscopic specimens, were captured in the micropillar cyclic tests. These observations lead to the conclusion that micropillar compression testing in a cyclic mode can enable characterizing the orientation-dependent response in such small dimension components that see complex loading in service, and additionally provide an opportunity for calibrating constitutive equations in micromechanical models. [ABSTRACT FROM AUTHOR]

Irradiation-induced defects have been experimentally observed either to inhibit or promote strain bursts and lead to plastic flow localization. Through three dimensional discrete dislocation dynamics simulations, this work unravels the mystery of how and why irradiation-induced defects enhance or inhibit strain bursts in submicron BCC iron and FCC Cu single crystals. It is shown that smaller strain burst amplitudes in irradiated nano- and micro-pillars are obtained under stress control conditions. However, under strain control conditions, bursts are found not to be sensitive to irradiation, despite the arresting effect of radiation defects. This feature is a result of rapid stress relaxation truncating the strain burst, compared with the influence of irradiation-induced defects. In heavily irradiated materials, dislocation avalanches and strain bursts are shown to be promoted. The influence of dislocation-defect interaction mechanisms, cross slip, irradiation dose, as well as loading mode on strain bursts is systematically investigated, and the results compared with experimental observations. [ABSTRACT FROM AUTHOR]

The superelastic behavior of single crystal Cu-Al-Mn-Ni shape memory alloy micro-pillars was studied under compression as a function of crystallographic orientation. Cylindrical pillars of about 2 μm diameter were micro-machined from targeted crystal orientations. While pillars oriented close to the [001] direction showed the largest total transformation strain (∼7%), plastic deformation dominated the compressive response in the pillars milled close to the [111] direction due to their high elastic anisotropy combined with the large stresses required to induce the transformation. Shape strain contour plots were constructed for γ′ and β′ martensites, and the martensite start stress was calculated using the Clausius-Clapeyron equation. The same general trends are observed in both the experimental and calculated results, with some exceptions: larger transformation stresses and lower transformation strains are observed in the microsized pillars. [ABSTRACT FROM AUTHOR]

• FCM has an adhesion strength of 1.2 MPa under a loading force of 5 mN, which is 3.7 times of the micropillars with a flat punch top. • FCM is quite robust that the structure and the adhesion performance are very well maintained even after1000 cycles of adhesion tests. • The structure of FCM is quite simple that it could be easily fabricated and replicated. Robust and strong adhesion is highly required for reversible adhesions. Inspired by gecko setae and octopus sucker, micropillar array with frustum of conical micropits (FCM) was fabricated by direct laser writing lithography. With an optimized micropit in FCM, the adhesion strength of 1.2 MPa is achieved under a loading force of 5 mN, which is 3.7 and 2.1 times the micropillars with flat punch top and circular conical micropit, respectively. Under a loading force larger than 3 mN, compliant contacts are formed between FCM micropillars and the counterpart surface, which results in a uniformly distributed stress at the separating interface, an instantaneous detachment of multiple FCM micropillars, and therefore a strong adhesion. Moreover, the adhesion of FCM is quite robust that 1000 cycles of attaching and detaching have no influence on the adhesion performance. The work here not only provides a bioinspired structure for strong and robust adhesion but also consolidates the concept of combining features from different biological systems to create new functional materials. [ABSTRACT FROM AUTHOR]

In this work, we report investigations of the swimming behaviour of Paramecium tetraurelia , a unicellular microorganism, in micro-engineered pools that are decorated with thousands of cylindrical pillars. Two types of contact interactions are measured, either passive scattering of Paramecium along the obstacle or avoiding reactions (ARs), characterized by an initial backward swimming upon contact, followed by a reorientation before resuming forward motion. We find that ARs are only mechanically triggered approximately 10% of the time. In addition, we observe that only a third of all ARs triggered by contact are instantaneous while two-thirds are delayed by approximately 150 ms. These measurements are consistent with a simple electrophysiological model of mechanotransduction composed of a strong transient current followed by a persistent one upon prolonged contact. This is in apparent contrast with previous electrophysiological measurements where immobilized cells were stimulated with thin probes, which showed instantaneous behavioural responses and no persistent current. Our findings highlight the importance of ecologically relevant approaches to unravel the motility of mechanosensitive microorganisms in complex environments., Competing Interests: We declare we have no competing interests., (© 2023 The Authors.)

We report the discovery of a micropillar-based quartz crystal microbalance (QCM) coupled resonator sensor (CRS) in detecting flow rates of gases with different densities. The fabricated QCM CRS was housed in a stainless steel chamber and the resonance frequency changes associated with gas flow at small values of mass flow rates inside the chamber were measured. Argon and helium were used as the test gases. The results obtained revealed an extraordinary sensitivity to mass flow rate changes under room temperature and flow rates as low as 20 sccm. Moreover, the QCM-CRS system was able to differentiate the densities of the two gases. Identical experiments conducted using a bare QCM showed that the mass flow rates had negligible effects on the QCM resonance frequency response. Thus, it is evident that a coupled resonance phenomenon plays a significant role in enabling the QCM to be sensitive to small mass changes caused by differences in flow rates. We propose that the QCM-CRS system can be used as a new class of mass flow sensing element, especially for flow measurement in vacuum processing systems. [ABSTRACT FROM AUTHOR]