1. Evaluation of a Cast Al-Mg2Si Composite for Automobile Disk-Brake Rotor Application.
- Author
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Biswas, Prosanta and Mondal, Manas Kumar
- Subjects
COMPUTER logic ,MATERIALS analysis ,FINITE element method ,HEAT flux ,SLIDING wear ,CAST-iron - Abstract
This investigation involved the development and characterization (microstructure, mechanical properties, and dry sliding wear characteristics) of Al-Mg
2 Si composites for automobile applications. Consequently, the performance analysis of the Al-Mg2 Si composites was conducted considering motorcycle disk brake rotor application. The digital logic method (DLM), a material selection process, was employed to compare the performance of Al-Mg2 Si composites with traditional rotor materials, cast iron, and stainless steel. The motorcycle disk brake operation was simulated with steel and Al-20wt.% Mg2 Si composite rotor to establish the findings of performance analysis. The DLM analysis revealed that the Al-20wt.% Mg2 Si composite had a technical performance index of 73.65, while steel had a technical performance index of 78.10. Additionally, the energy efficiency index (EEI) for the composite and steel stood at 31.79 and 100, respectively. Furthermore, the composite exhibited much lower CO2 and CO emissions compared to steel, with values of 0.087 and 0.0026 g/km versus 0.276 and 0.0082 g/km, respectively. The simulation results indicated that both the stainless steel and the Al-20Mg2 Si composite rotor exhibited structural suitability. In the Al-20Mg2 Si composite rotor, the induced temperature ranged from 35.4 to 60.3 °C, while the heat flux ranged from 1.462 × 103 to 3.64 × 105 W/m2 . On the other hand, the stainless steel rotor experienced induced temperature ranging from 41.55 to 87.4 °C, and heat flux ranging from 4.0 × 102 to 1.64 × 105 W/m2 . The composite rotor demonstrated a lower induced temperature and higher heat flux, which in turn reduced the probability of both direct and indirect thermal damage and improved structural integrity. [ABSTRACT FROM AUTHOR]- Published
- 2024
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