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Grease-proof paper is an energy-demanding paper product to manufacture, especially during refining and dewatering. Increases in energy efficiency in either stage could result in major savings. This article investigates the potential gains with addition of a stepwise progression vacuum suction box to the forming section during production. For both a lighter, 50 g/m2, and a heavier paper grade, 100 g/m2, with a pulp-drainability of 86 °SR, a stepwise progression vacuum suction box in four steps would result in increased dryness, simultaneously with decreased energy expenditure. The observed effects were higher for the lower basis weight paper (50 g/m2). Both basis weights experienced clogging of the forming fabric due to the high degree of refining. This adversely affected the dewatering rate, decreasing the amount of air pulled through the paper even when increasing the vacuum pressure. When a stepwise progression suction box in four steps was compared to a single vacuum suction box, there was a 14% increase in dryness for lighter paper, over an equal energy consumption, measured as amount of air pulled through the paper. For the 100 g/m2 paper, the increase in dryness was 3% compared to the 50 g/m2 paper run over a single vacuum suction box. The results show great promise for energy savings when utilizing stepwise progression suction box dewatering for grease-proof paper production.

Grease-proof paper is an energy-demanding paper product to manufacture, especially during refining and dewatering. Increases in energy efficiency in either stage could result in major savings. This article investigates the potential gains with addition of a stepwise progression vacuum suction box to the forming section during production. For both a lighter, 50 g/m², and a heavier paper grade, 100 g/m², with a pulpdrainability of 86 °SR, a stepwise progression vacuum suction box in four steps would result in increased dryness, simultaneously with decreased energy expenditure. The observed effects were higher for the lower basis weight paper (50 g/m²). Both basis weights experienced clogging of the forming fabric due to the high degree of refining. This adversely affected the dewatering rate, decreasing the amount of air pulled through the paper even when increasing the vacuum pressure. When a stepwise progression suction box in four steps was compared to a single vacuum suction box, there was a 14% increase in dryness for lighter paper, over an equal energy consumption, measured as amount of air pulled through the paper. For the 100 g/m² paper, the increase in dryness was 3% compared to the 50 g/m² paper run over a single vacuum suction box. The results show great promise for energy savings when utilizing stepwise progression suction box dewatering for grease-proof paper production. [ABSTRACT FROM AUTHOR]

State-of-the-art manufacturing of tissue paper by Through Air Drying provides excellent product performance, although at a high production cost and energy use. In this work, a laboratory scale vacuum suction box was used to mimic the initial dewatering and the Through Air Drying molding, together with a pilot-scale trial. The purpose was to investigate both how the laboratory scale corresponds to pilot scale testing and investigate how fabric design, basis weight, beating, and fibers affect dewatering and sheet caliper. This study reevaluates dewatering mechanisms during molding, challenging the previous hypothesis of pure air displacement dewatering. Results show a parallel mechanism of compression dewatering and air displacement. The influence of rush transfer is examined, impacting the sheets’ visual appearance, thickness, and solids content. Correlations between molding box solids content and headbox freeness emphasize significance of fibers and beating levels. Pilot results confirm the link between former solids and molding box solids. Pilot trials validate the laboratory results, facilitating comprehensive simulation of full-scale manufacturing. This research reveals dewatering mechanisms, highlights operational parameters, and enables effective Through Air Drying process design and refinement.

The pulp and paper industry (PPI) has several opportunities to contribute to meeting prevailing climate targets. It can cut its own CO2 emissions, which currently account for 2% of global industrial fossil CO2 emissions, and it has an opportunity to produce renewable energy, fuels, and materials for other sectors. The purpose of this study is to improve understanding of the decarbonization prospects of the PPI. The study provides insights on the magnitude of needed annual renewal rates for several possible net-zero target years of industrial fossil CO2 emissions in the PPI and discusses decarbonization opportunities, namely, energy and material efficiency improvement, fuel switching, electrification, renewable energy production, carbon capture, and new products. The effects of climate policies on the decarbonization opportunities are critically evaluated to provide an overview of the current and future business environment of the European PPI. The focus is on Europe, but other regions are analyzed briefly to widen the view. The analysis shows that there are no major technical barriers to the fossil-free operation of the PPI, but the sector renovates slowly, and many new opportunities are not implemented on a large scale due to immature technology, poor economic feasibility, or unclear political environment. [ABSTRACT FROM AUTHOR]

This study aims to highlight the energy improvement potentials of Pakistan's paper sector that is one of the most energy intensive industries by benchmarking its specific energy consumption (SEC) to produce a similar grade of paper. To address issues such as the lack of indicators for energy efficiency benchmarking in Pakistan's paper industry. Furthermore, energy saving potential was estimated by comparison with paper industries in the United Kingdom and Canada, where energy benchmarks have already been established and data on energy benchmarking is readily available. This study energy consumption data accounts for 75% of the total energy utilized in Pakistan's paper industry and is compared with the energy consumption of the UK and Canada paper sectors where the most up-to-date energy-saving techniques are used. The calculation shows that when compared to the paper industries in the UK and Canada, Pakistan's paper industry utilizes an additional 1.3 MWh of energy for every tonne of paper produced. With a total yearly paper production of 314,549 metric tonnes, this equates to an additional 408,913 MWh of overall annual energy use. It is concluded that if the proposed energy benchmark in this study is applied within the country's mill comparison, savings of 16.4% of overall energy consumption in the Pakistan paper sector can be achieved. It is also shown that the implementation of the best available techniques used in the UK and Canada in Pakistan's paper sector could result in a potential energy saving of 43% of the total energy consumed by this sector.

Producing tissue paper is an energy-demanding process; a significant amount of energy is expended when removing water by vacuum, mechanical pressing, and thermal drying. Because the water is most energy-demanding to remove in drying, making the preceding step of vacuum dewatering more efficient would benefit the whole process. This article focuses on developing a laboratory-scale method for verifying the nature of diminishing returns of water removal and investigating efficiency strategies of the vacuum dewatering. The theoretical concept of successive vacuum suction boxes with progressing vacuum levels was tested at the laboratory scale in order to show quantifiable results of the previously solely theoretical concept. The results confirmed that vacuum dewatering can be improved by adding progressively higher vacuum levels and that such a practice can benefit both outgoing dryness levels and expended vacuum pump energy. To truly examine the power of progression of vacuum levels, rewetting can be included in the calculations, by using an approximate value collected from pilot or full-scale measurements. For any new fiber mix, pulp type, vacuum level setup, basis weight, etc. the vacuum levels, rewetting, and dwell times need to be tuned to that specific case.

A growing research interest currently exists in the use of paper as a building material. This work aims to present the results of a measurement campaign developed on innovative waste paper-based building components. The research was carried out in Southern Italy and used some local by-product aggregates. Three different mixture designs were developed in the laboratory by adding three kinds of biomass to a pulp paper blend: fava bean residues (FB), sawdust powder (SP) and coffee grains (CG) extracted from exhausted chaffs. A physical characterization was carried out measuring the bulk density and bulk porosity. Scanning Electron Microscopy (SEM) analysis of the single aggregates was followed by a microstructure analysis of the final components. Bulk density evaluation showed a range between 200 and 348 kg·m−3. Furthermore, thermal performances were measured; the thermal conductivity of the experimented samples ranged from 0.071 to 0.093 W·m−1·K−1, thus it is possible to classify the tested materials as thermal insulators. Moreover, the acoustic properties were evaluated and tested. The normal incidence sound absorption coefficient was measured by the impedance tube on cylindrical specimens. In general, a different behavior was observed between the upper and lower base of each specimen due to the manufacturing process and the shrinkage caused by the different interactions occurring between the aggregates and the pulp paper waste; for example, the presence of sawdust reduced shrinkage in the final specimens, with consequent smaller physical variations among the two faces. The correlation existing between the manufacturing process and the microstructural properties was also investigated by the estimation of the non-acoustical parameters using the inverse method and taking into account the JCA (Johnson, Champoux and Allard) model as a reference.

The energy efficiency of the drying section of paper machine is determined by the technology of heat flows arrangements in it. Paper drying is the most energy-consuming stage of paper production. The thermal mode of the drying section is provided by the steam condensate system which is a part of it. Analysis of exergy increments shows that almost all elements of the drying thermal process are characterized by low exergy efficiency. The main ways for increasing the degree of thermodynamic perfection of the processes occurring in the drying section of the paper machine are identified based on the exergy analysis. It is assumed that the deep internal heat recovery of the steam-air mixture for heating the source air will increase the exergy efficiency of the heat recovery plant and reduce heat removal to the environment. The effectiveness of development and implementation of a closed cycle use of steam-air mixture in the drying section was examined. Building a closed cycle provides that the air mainly has a process duty, that is, it is a transport agent for the transfer of moisture and heat along a closed circuit. The calculations show that the exergy efficiency of the processes in the recovery unit of the drying section of the paper machine of the existing production is 28.6% against 66.29% for the proposed method.

A growing research interest currently exists in the use of paper as a building material. This work aims to present the results of a measurement campaign developed on innovative waste paper-based building components. The research was carried out in Southern Italy and used some local by-product aggregates. Three different mixture designs were developed in the laboratory by adding three kinds of biomass to a pulp paper blend: fava bean residues (FB), sawdust powder (SP) and coffee grains (CG) extracted from exhausted chaffs. A physical characterization was carried out measuring the bulk density and bulk porosity. Scanning Electron Microscopy (SEM) analysis of the single aggregates was followed by a microstructure analysis of the final components. Bulk density evaluation showed a range between 200 and 348 kg·m−3. Furthermore, thermal performances were measured; the thermal conductivity of the experimented samples ranged from 0.071 to 0.093 W·m−1·K−1, thus it is possible to classify the tested materials as thermal insulators. Moreover, the acoustic properties were evaluated and tested. The normal incidence sound absorption coefficient was measured by the impedance tube on cylindrical specimens. In general, a different behavior was observed between the upper and lower base of each specimen due to the manufacturing process and the shrinkage caused by the different interactions occurring between the aggregates and the pulp paper waste; for example, the presence of sawdust reduced shrinkage in the final specimens, with consequent smaller physical variations among the two faces. The correlation existing between the manufacturing process and the microstructural properties was also investigated by the estimation of the non-acoustical parameters using the inverse method and taking into account the JCA (Johnson, Champoux and Allard) model as a reference. [ABSTRACT FROM AUTHOR]

Paper and pulp manufacturing industry produces versatile products from renewable feedstock that are easily recycled. It is the fourth largest industrial sector in terms of energy use. Much of the energy used comes from biomass derived fuels or high efficiency combined heat and power plants so the industry is not considered as carbon intensive. But at production paper making emits five times the CO2/tonne of steel; this is gradually removed from the atmosphere by the growth of replacement trees which can take between 7 and 90 years. This study reviewed existing literature to establish estimates for future energy requirements, and way that these could be met with minimum carbon emissions in a world where there are electricity grids with low carbon intensities, high recycling rates and growing demand for sustainable biomass. It was found that energy consumption could be reduced by 20% using technologies that have been demonstrated at an industrial scale. Most virgin pulp is made using the kraft chemical processing method. It was found that it should be possible to eliminate all fossil fuel use from this process, by combustion of by-product while exporting a small amount of electricity. Recycled paper is becoming the largest source of pulp. In this case the waste streams cannot provide sufficient energy to power the process, but process heat can be produced by burning some of the collected waste paper in steam plants or by using electric heat pumps. The energy needed to produce high quality office paper is nearly twice that required for non-deinked packaging paper. This couples with the lower pulp yields obtained with high quality pulp means that the environmentally preferred option for energy supply to the recycling process is dependent on the grade of pulp being produced.

The U.S. pulp and paper industry consumes over $7 billion worth of purchased fuels and electricity per year. Energy efficiency improvement is an important way to reduce these costs and to increase predictable earnings, especially in times of high energy price volatility. There are a variety of opportunities available at individual plants in the U.S. pulp and paper industry to reduce energy consumption in a cost-effective manner. This paper provides a brief overview of the U.S. EPA ENERGY STAR(R) for Industry energy efficiency guidebook (a.k.a. the "Energy Guide") for pulp and paper manufacturers. The Energy Guide discusses a wide range of energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels. Also provided is a discussion of the trends, structure, and energy consumption characteristics of the U.S. pulp and paper industry along with a description of the major process technologies used within the industry. Many energy efficiency measure descriptions include expected savings in energy and energy-related costs, based on case study data from real-world applications in pulp and paper mills and related industries worldwide. The information in this Energy Guide is intended to help energy and plant managers in the U.S. pulp and paper industry reduce energy consumption in a cost-effective manner while maintaining the quality of products manufactured. Further research on the economics of all measures?as well as on their applicability to different production practices?is needed to assess their cost effectiveness at individual plants.

State-of-the-art manufacturing of tissue paper by Through Air Drying provides excellent product performance, although at a high production cost and energy use. In this work, a laboratory scale vacuum suction box was used to mimic the initial dewatering and the Through Air Drying molding, together with a pilot-scale trial. The purpose was to investigate both how the laboratory scale corresponds to pilot scale testing and investigate how fabric design, basis weight, beating, and fibers affect dewatering and sheet caliper. This study reevaluates dewatering mechanisms during molding, challenging the previous hypothesis of pure air displacement dewatering. Results show a parallel mechanism of compression dewatering and air displacement. The influence of rush transfer is examined, impacting the sheets' visual appearance, thickness, and solids content. Correlations between molding box solids content and headbox freeness emphasize significance of fibers and beating levels. Pilot results confirm the link between former solids and molding box solids. Pilot trials validate the laboratory results, facilitating comprehensive simulation of full-scale manufacturing. This research reveals dewatering mechanisms, highlights operational parameters, and enables effective Through Air Drying process design and refinement. [ABSTRACT FROM AUTHOR]

This article provides a sectoral innovation system perspective of the development of energy efficient and clean process technologies in the Swedish pulp and paper industry. Specifically, the analysis elaborates the importance of knowledge development, actor networks, and institutions (including policy) for progressing and diffusing novel technologies related to energy use. The empirical analysis also sheds light on how significant changes in the sectoral innovation system have influenced the relevant research, development and demonstration activities in the Swedish pulp and paper industry over the period 1970–2010. The results are based on various sources—e.g., industry magazines, reports from industrial consultants and associations, minutes from meetings—and illustrate the importance of well-functioning innovation systems for successful technological development and diffusion processes. They display, in particular, the importance of joint, industry-wide R&D activities, trust-based state—industry relationships, government R&D expenditures, and intense information sharing. One important implication is that the role of policy stretches beyond the funding of basic R&D. Policy also involves measures that strengthen existing actor networks, build competence, and secure the existence of research institutes that provide a bridge between basic knowledge generation (at the universities) on the one hand, and industrial application on the other.

Producing tissue paper is an energy-demanding process; a significant amount of energy is expended when removing water by vacuum, mechanical pressing, and thermal drying. Because the water is most energy-demanding to remove in drying, making the preceding step of vacuum dewatering more efficient would benefit the whole process. This article focuses on developing a laboratory-scale method for verifying the nature of diminishing returns of water removal and investigating efficiency strategies of the vacuum dewatering. The theoretical concept of successive vacuum suction boxes with progressing vacuum levels was tested at the laboratory scale in order to show quantifiable results of the previously solely theoretical concept. The results confirmed that vacuum dewatering can be improved by adding progressively higher vacuum levels and that such a practice can benefit both outgoing dryness levels and expended vacuum pump energy. To truly examine the power of progression of vacuum levels, rewetting can be included in the calculations, by using an approximate value collected from pilot or fullscale measurements. For any new fiber mix, pulp type, vacuum level setup, basis weight, etc. the vacuum levels, rewetting, and dwell times need to be tuned to that specific case. [ABSTRACT FROM AUTHOR]

Research has revealed the existence of an energy-efficiency gap – the difference between optimal and actual energy end-use, suggesting that energy efficiency can be improved. Energy management (EnM) is a means for improving industrial energy efficiency. However, due to various barriers, the full potential of EnM is not realised. Several studies have addressed drivers and barriers to energy efficiency but few to EnM. This study aims to identify EnM practices, the most important perceived drivers and barriers for EnM, and relations among them in the energy-intensive Swedish pulp and paper industry (PPI), which has the longest experience internationally of practising EnM systems, and has worked according to the standards since 2004. Our results show that, altogether, the PPI works regularly and continuously with EnM, with a clear division of responsibilities. The highest maturity for EnM practices was for energy policy, followed by organization, investments, and performance measurement. The study also shows that communication between middle management and operations personnel has potential for improvement. The most important categories of drivers were economic, whereas for barriers they were organizational. Nevertheless, knowledge-related barriers and drivers were amongst the most important, suggesting that the absorptive capacity for energy issues could be improved. Image 1029 • Energy is managed continuously, with clear policies and responsibilities. • The main drivers are economical while main barriers are organizational. • Knowledge related barriers and drivers are amongst the next most important. • Employees' absorptive capacity for energy issues could be improved. • Link between energy policy and performance measurement could be improved. [ABSTRACT FROM AUTHOR]

Guiding industries to produce in an effective and environmentally sustainable manner has become a key issue for governments around the world. Over the past 15 years, series of regional and industrial development policies have been introduced by the Chinese government. This has influenced the geographical distribution and energy efficiency performance of China’s industries. This paper quantifies the influence of enterprises geographical distribution on energy efficiency improvement in the paper industry and aims at providing some helpful suggestions on industrial development to policy makers. The main results show that, firstly, the paper industry in eastern China shows obvious characteristic of agglomeration. The average location quotient is 1.2278. However, following the industrial and regional development policies, the characteristic of agglomeration is weakening. Secondly, only when agglomeration reaches a certain level (location quotient is above 0.5447) will industrial agglomeration positively impact on industrial energy efficiency improvement (a 1% increase in agglomeration will increase dynamic energy efficiency by at least 0.23%). Thirdly, the regional development policies carried out by the government slow the pace of energy efficiency improvement in China’s paper industry. The empirical results indicate that the government needs to consider regional characteristics and consciously guide industrial enterprises to concentrate in the dominant area. [ABSTRACT FROM AUTHOR]

Protests during the 2021 Climate Conference in Glasgow exemplified our dilemma. The establishment perpetuates old thinking, while young people demand a new approach to mitigate the impact of climate change. The authors agree with the young people, and as a solution we propose to replace the current fragmentary approach with a new holistic one. The passive house approach that was conceptualized by the University of Illinois and built in Canada in 1977 showed us that energy consumption can be reduced about half of that used in the traditional design. Seventeen years later, a European passive house was built in Darmstadt. In 2008, a demonstration house in Syracuse, NY, showed that integrated passive measures produced energy use by about half of the NY state code for 2004. At the same time, some advanced houses in the USA showed total energy use of about 70 kWh/(m2∙y). In 2008, at the first Building Enclosure Science and Technology Conference, two equally important objectives for 2030 were proposed by the Lawrence Berkeley National Laboratory: (1) a 90% reduction of energy use in new buildings and (2) 50% for the retrofitting of existing buildings, i.e., to the level achieved in the 1980s. The first objective has recently been achieved in small buildings while the large residential buildings remain on the level obtained in the 2000s. Yet, the retrofitting of existing buildings (the second objective) has been a dismal failure. This paper acknowledges progress in hydronic heating and cooling involving electric heat pumps and hybrid solar panels, building automatics used for operation of HVAC, and modification of air distribution systems that comes from experience with the SARS-CoV-2 pandemic. Furthermore, it highlights that to accelerate energy efficiency and carbon emission reductions, there must be broad public-private educational programs with demonstrations of a new generation of retrofitting. Economically and ecologically retrofitted buildings will create a new approach to real estate investment.

A key challenge in prevention of global warming is how to increase energy efficiency, to be able to deal with increased fossil CO2 emissions from rising energy usage. Increasing energy efficiency will decrease energy usage and is in a key role in emission mitigation. The focus is the pulp and paper industry, which is energy-intensive. Development of industrial energy efficiency has been studied before but the role of industrial transformation is still mostly unknown. The knowledge must be improved, to be able to predict future developments in the most effective way. In this research, impact of various production unit closures and start-ups on energy efficiency of the Finnish pulp and paper industry were studied utilizing statistical analysis. Results indicate that about 20% of the Finnish pulp and paper industry energy efficiency improvement between 2011 and 2017 is caused by the major structural changes. The rest, 80% of the progress, was mainly due to improved technology and more optimal operational modes. Additional findings suggest that modern mill start-ups have a significantly greater potential to reduce energy consumption than old mill closures.

In this work, phenomena of heat and mass transfer in process of paper drying are given, certain technology units are analyzed, while possibility for decrease of specific heat and electric energy consumption by modernization of technology is examined. Some of the solutions applied on paper machines worldwide in order to improve energy efficiency are shown. Theoretic and practical discoveries in this area are applied in Board factory UMKA, and these results are shown in the work as well.

China’s paper industry consumes a lot of energy and emits huge amounts of pollutions. The Chinese government over the past decades has done a lot to promote energy efficiency of the industry. This paper studies the impact of industrial polices to improve energy efficiency. The energy efficiency change is firstly studied under a framework of total factor efficiency. On this basis, different econometric models are built to discuss the detailed energy efficiency characteristics of the paper industry. The main results are as follow: (i) ownership structure did influence the energy efficiency, but the influence is different in different conditions; (ii) energy efficiency of the paper industry can be improved by economies of scale; (iii) market competition can to some extent overcome the motivation and supervision problem that often occur in state-owned companies; (iv) energy price cannot play the role of resource allocation well in China. Finally, based on our findings, some suggestions are provided. [ABSTRACT FROM AUTHOR]

The papermaking industry has developed rapidly in recent years in China. Papermaking is a high-energy-consuming process. Consequently, large-scale paper mills usually have cogeneration systems that supply both electricity and steam for the papermaking process. In China, almost all these cogeneration systems in paper mills are powered by coal combustion, which consumes a large amount of energy and emits large amounts of greenhouse gas. The Integrated Gasification Combined Cycle (IGCC) technology is regarded as a clean and efficient method of coal utilization. In this work, an IGCC process for application in paper mills was designed and modeled. An IGCC coupled with a cascade refrigeration process (CRP) was further proposed in order to reuse the waste heat from the dryer section and improve the energy efficiency of the papermaking process. A paper with a conventional cogeneration system, one with an IGCC cogeneration system, and one with an IGCC coupled with a CRP cogeneration system were analyzed and compared in terms of energy efficiency, capital investment, operational cost, and dynamic payback period. The results showed that the integration of IGCC technology allows paper mills to be more competitive than those featuring conventional cogeneration systems in terms of energy efficiency and operational cost. [ABSTRACT FROM AUTHOR]

The increasing use of recycled paper by the paper industry to support the Green Industry in the Indonesian Pulp and Paper Industry. But technically, there are some disadvantages of recycled fiber usage such as low drainage rate in which boosted the high energy consumption on drying process. As already known, the drying process consumes the highest energy in papermaking. To overcome this problem, the research using the concentrate of endoglucanase Egl-II has done. The steps of research included production of endoglucanase Egl-II; concentration by ultrafiltration method, modification of recycled paper fibers using endoglucanase Egl-II; characterization of paper sheet; and evaluation of energy consumption in drying the sheet of paper. The results showed that endoglucanase Egl-II had increase drainage rate of recycled fiber stock, which indicate by the freeness number. The number had increased by 80 ml CSF (Canadian Standard Freeness) from 190 ml CSF to 270 ml CSF, and fiber retention increased by 0,63% from 99,31% to 99,94%. The dissolved cellobiose test results of recycled fiber stock by the enzyme treatment at low dosage showed that no degradation of cellulose, no change into soluble sugars. Characterization of sheet of paper that has been modified with endoglucanase Egl-II based FTIR spectra showed no change in functional group, SEM results showed on the fiber surface fibrils grow more, and the results of the XRD analysis showed area reduction of amorphous regions is about 6%. The potential for energy efficiency is calculated through thermodynamic approach is about 15%. [ABSTRACT FROM AUTHOR]

The available worldwide energy sources are presented. The applications of energy over the next period are considered in this study. The applications and the importance of alternative energy sources is reviewed. The emphasis is put on the necessity of developing new technologies and rationalization of energy use. The data regarding heat and electric energy, along with water applications in cellulose and paper industry are also given.

Abstract To improve energy efficiency of a Paper & Pulp industry, full capacity utilization of the processing equipment and diverse energy source utilities are promoted, while same time processing of diverse raw materials, meeting of strict processing time requirements, seamless material flow and obtaining required product quality are important concerns to be fulfilled. This is similar to a resources management problem while energy is considered as one of the measurable resources, wherein estimation of energy consumptions is crucial/complicated aspect. Discretized form of energy consumption (approximate energy consumed by unit amount of intermediate products at different intermediate processing stages) concept is utilized here with discrete event simulation for consumed energy estimation/analysis. The research deals with a real time working Paper & Pulp industry resource management problem, wherein overall energy consumption rate and production rate were analyzed for some commonly occurring situation of efficiency reduction of the processing station(s). Energy efficient solutions are evaluated with varying production flow (varying the percentage of raw material) and resources management options (turning on/off paper machines). Energy efficient solution which ensures minimum loss in production rate and minimizes disturbances in material flow is suggested for implementation. [ABSTRACT FROM AUTHOR]