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We propose a method for increasing power extraction from a thermoelectric generator (TEG) by switching between series/parallel circuit configurations of thermoelectric elements, which can adjust the internal impedance of the TEG. The power characteristics of the TEG can be adjusted to the load characteristics of the connected device and the relevant ambient temperature. In this paper, we analyzed the change in the TEG characteristics with the series/parallel switching function. We evaluated the power supply to the connected devices at different ambient temperatures and different series/parallel configurations and confirmed that the extracted power could be increased. By theoretically analyzing the circuit configuration of the thermoelectric devices, the switching required to improve the power extraction, and the temperature difference at which switching occurred, we devised a design method for a TEG with circuit switching in order to increase power extraction with any device. We demonstrated the configuration of switching by using a system in which a TEG supplied power to an external wireless transmitter circuit. In this system, the optimal configuration differed at temperature differences of 3.0 K and 4.0 K. At a temperature difference of 3.0 K, the 2-series/1-parallel configuration provided 10% more power to the external circuit than the 1-series/2-parallel configuration. On the other hand, at the temperature difference of 4.0 K, the 1-series/2-parallel configuration provided 23% more power than the 2-series/1-parallel configuration. [ABSTRACT FROM AUTHOR]

We report on a spiral structure suitable for obtaining a large optical response. We constructed a structural mechanics model of the shape of the planar spiral structure when deformed and verified the effectiveness of the model. As a verification structure, we fabricated a large-scale spiral structure that operates in the GHz band by laser processing. Based on the GHz radio wave experiments, a more uniform deformation structure exhibited a higher cross-polarization component. This result suggests that uniform deformation structures can improve circular dichroism. Since large-scale devices enable speedy prototype verification, the obtained knowledge can be exported to miniaturized-scale devices, such as MEMS terahertz metamaterials. [ABSTRACT FROM AUTHOR]

Origami is garnering attention in fields such as medical and electronic devices as this approach allows transitioning from a 2D to a 3D structure. Self‐folding method is effective for fabricating origami structures, but conventional strategy of self‐folding by driving all hinges is unsophisticated and thus makes redundancy and unnecessary limitations in fabrication. The behavior of deformation of origami structures can be described as a linkage mechanism, so that the degree of freedom of the origami structure is essentially not equal to the number of hinges. Herein, a self‐folding method is proposed for origami structures such that an entire structure can be folded by driving only a few hinges using the characteristics of force transmission of origami as a linkage mechanism. This proposed self‐folding method allows the selection of the position of the driving hinges and enables the self‐folding of origami structures with the restrictions of the position of the driving hinge. In addition, the method can provide high process compatibility for the fabrication and folding processes of origami devices. [ABSTRACT FROM AUTHOR]

This study clarifies the conditions for the bridging and conduction of a gap on a metal interconnect using copper microparticles dispersed with silicon oil. An AC voltage applied to a metal interconnect with a gap covered by a dispersion of metal microparticles traps the metal microparticles in the gap owing to the influence of a dielectrophoretic force on the interconnect, thus forming a metal microparticle chain. The current was tuned independently of the applied voltage by changing the external resistance. An AC voltage of 32 kHz was applied to a 10 µm wide gap on a metal interconnect covered with 3 µm diameter copper microparticles dispersed with silicone oil. Consequently, the copper microparticle chains physically bridged the interconnect and exhibited electrical conductivity at an applied voltage of 14 Vrms or higher and a post-bridging current of 350 mArms or lower. It was shown that the copper microparticle chains did not exhibit electrical conductivity at low applied voltages, even if the microparticle chains bridged the gap. A voltage higher than a certain value was required to achieve electrical conductivity, whereas an excessive voltage caused bubble formation and destroyed the bridges. These phenomena were explained based on the applied voltage and reference value of the current after bridging. [ABSTRACT FROM AUTHOR]

The flexibility of thermoelectric generators (TEGs) is important for low-contact thermal resistance to curved heat sources. However, approaches that depend on soft materials, which are used in most existing studies, have the problem of low performance in terms of the substrate's thermal conductivity and the thermoelectric conversion efficiency of the thermoelectric (TE) elements. In this study, we propose a method to fabricate "Origami-TEG", a TEG with an origami structure that enables both flexibility and the usage of high-performance rigid materials by self-folding. By applying the principle of the linkage mechanism to self-folding, we realized a fabrication process in which the TE element-mounting process and the active-material-addition process were separated in time. The fabricated origami-TEG showed similar internal resistance and maximum output power when attached to heat sources with flat and curved surfaces. Furthermore, it exhibited high-performance stability against both stretching and bending deformations. [ABSTRACT FROM AUTHOR]

A self-folding method that can fold a thick (~10 μm) metal layer with a large curvature (>1 mm−1) and is resistant to repetitive folding deformation is proposed. Given the successful usage of hinged origami/kirigami structures forms in deployable structures, they show strong potential for application in stretchable electronic devices. There are, however, two key difficulties in applying origami/kirigami methods to stretchable electronic devices. The first is that a thick metal layer used as the conductive layer of electronic devices is too hard for self-folding as it is. Secondly, a thick metal layer breaks on repetitive folding deformation at a large curvature. To overcome these difficulties, this paper proposes a self-folding method using hinges on a thick metal layer by applying a meander structure. Such a structure can be folded at a large curvature even by weak driving forces (such as those produced by self-folding) and has mechanical resistance to repetitive folding deformation due to the local torsional deformation of the meander structure. To verify the method, the large curvature self-folding of thick metal layers and their mechanical resistance to repetitive folding deformation is experimentally demonstrated. In addition, an origami/kirigami hybrid stretchable electronic device with light-emitting diodes (LEDs) is fabricated using a double-tiling structure called the perforated extruded Miura-ori. [ABSTRACT FROM AUTHOR]

We developed a tunable wedge prism by electrowetting actuation. Our prism can shift the field of view to the left or to the right and is useful for small cameras and endoscopes because its field of view can be changed without the need for large instruments. It consists of two plates that face each other, and a liquid is sandwiched between them. The liquid and plates form a wedge when the angle between the plates is changed. We used electrowetting to change the angle between the plates. The wedge prism is small because the liquid driven by electrowetting works as a prism. In addition, the prism produces a clear field of view because its optical flatness is determined by the flatness of the plates. [2007-0079] Index Terms--Electrostatic devices, microelectromechanical devices, optical device fabrication.

In this paper, we have developed a process for multistep sequential batch assembly of complex three-dimensional (3-D) ferromagnetic microstructures. The process uses the magnetic torque generated by an external magnetic field perpendicular to the substrate to lift hinged structures. We found that a dimensionless factor that depends on the volume of the magnetic material and the stiffness of the hinges determines the sensitivity of the hinged microstructures to a magnetic field. This factor was used as a criterion in designing a process for sequential batch assembly, i.e., for setting appropriate differences in sensitivity. Using a dimensionless factor in the design of the sequential assembly simplified the assembly process, which requires only placing the structures on a permanent magnet, and which can be used to carry out multistep sequential batch assembly. We fabricated hinged microstructures, which consist of 4.5-[micro]m-thick electroplated Permalloy plates and 200-nm-thick nickel elastic hinges of various sizes. In an experiment, four plates (600 [micro]m x 800 [micro]m) were lifted sequentially and out-of-plane microstructures were assembled in a four-step process. Assembly of more complex out-of-plane microstructures (e.g., regular tetrahedrons, 800 [micro]m long on one side) was also shown to be feasible using this method of sequential batch assembly. Index Terms--Batch assembly, elastic hinges, magnetostatic torque, sequential assembly, three-dimensional (3-D) microstructures.

Advances in printing technology and design software have enabled the rapid and convenient replication of entities. Herein, a method that provides motility to a paper through inkjet printing and that makes a paper self‐fold along printed lines is presented. A sequence of self‐folding is successfully programmed by modifying the dynamics of self‐folding. The interaction between printing aqueous solutions and a paper is used to program motion. An extremely simple stepwise self‐folding system is constructed by injecting multiple aqueous solutions into an inkjet printer. A new mechanism is also discussed for the self‐folding of the paper by experimentally varying the concentration of additives. The suggested method enables the fabrication of various structures in addition to activating self‐folded structures. Finally, a fundamental experiment using the proposed method to provide heliotropism to a silicone rod is successfully demonstrated. [ABSTRACT FROM AUTHOR]

Microchannels made of fluoropolymers show potential merits due to their excellent solvent resistance, but such channels have not been widely used because of the complexity to fabricate them. This communication describes a method to prototype microfluidic devices using fluoropolymer films. The fabrication requires only two steps; cutting fluoropolymer films with a desktop cutting plotter and applying heat and pressure to laminate them. The method is rapid, simple, and low-cost. The conditions for heat press were identified for two common fluoropolymers: polytetrafluoroethylene and fluorinated ethylene propylene. The laminated films were confirmed to remain sealed with an internal pressure of at least 300 kPa. The fabricated devices were tested for the resistance to a set of organic solvents that would not be compatible with typical devices fabricated in polydimethylsiloxane. To highlight the potential of the fluoropolymer devices fabricated in this method, generation of droplets in a continuous stream of organic solvent using a T-junction channel was demonstrated. Our method offers a simple avenue to prototype microfluidic devices to conduct experiments involving organic solvents such as organic chemistry and in-channel synthesis of microparticles. [ABSTRACT FROM AUTHOR]

This paper reports the analysis of the crack configuration of a stretched metal conductive track that is embedded in a stretchable elastomer. The factor determining the crack configurations is analyzed by modeling as well as experiments. The modeling analysis indicates that the crack configuration is determined by the ratio of the elongation stiffness of the track and elastomer, and is classified into two types: multiple-crack growth and single-crack growth. When the track stiffness is considerably lower than the elastomer stiffness, multiple-crack growth type occurs; in the opposite case, single-crack growth type occurs. Hence, to verify the modeling analysis, metal conductive tracks with different thicknesses are fabricated, and the cracks are studied with respect to the crack width, number of cracks, and crack propagation speed. In this study, two conventional metal-track shapes are studied: straight-shaped tracks with track thickness of 0.04-1.17 μm, and wave-shaped tracks with track thickness of 2-10 μm. For straight-shaped tracks, multiple-crack growth type occurred, when the track thickness was 0.04 μm, and the crack configuration gradually changed to a single crack, with the increase in the track thickness. For wave-shaped tracks with track thickness of 2-10 μm, only single-crack growth type occurred; however, the crack propagation speed decreased and the maximum stretchability of the track increased, with the increase in the track thickness. [ABSTRACT FROM AUTHOR]

We proposed a method to display an intermediate visual texture by spatial mixing. In addition to color information, the visual texture is an important element that characterizes the nature of an object's surface. While the system to display various color information has well matured in engineering, there is no method to reproduce visual textures in ambient light. In our method, the matte and glossy surfaces are used as "primary visual textures", and an intermediate visual texture is displayed by spatially mixing the primary visual textures. In this paper, we first quantified the visual texture of an object's surface based on measured intensities of scattered and reflected lights. Next, based on the quantification, we evaluated spatially mixed surfaces consisting of two primary visual textures, an acrylic plate and a holed sheet of drawing paper, by changing the area proportion of the two primary visual textures. Finally, a sensory evaluation showed significant differences between each intermediate visual texture, and the results corresponded to a trend in the optical evaluation. This study illustrates that visual textures could be quantified based on the intensity of scattered and reflected light and reveals the applicability of our method to the display for intermediate visual texture. [ABSTRACT FROM AUTHOR]

We have developed a package for disposable glucose sensor chips using Parylene encapsulation of a glucose oxidase solution in the liquid phase and a cover structure made of an ultraviolet (UV) curable adhesive. Parylene was directly deposited onto a small volume (1 μL) of glucose oxidase solution through chemical vapor deposition. The cover and reaction chamber were constructed on Parylene film using a UV-curable adhesive and photolithography. The package was processed at room temperature to avoid denaturation of the glucose oxidase. The glucose oxidase solution was encapsulated and unsealed. Glucose sensing was demonstrated using standard amperometric detection at glucose concentrations between 0.1 and 100 mM, which covers the glucose concentration range of diabetic patients. Our proposed Parylene encapsulation and UV-adhesive cover form a liquid phase glucose-oxidase package that has the advantages of room temperature processing and direct liquid encapsulation of a small volume solution without use of conventional solidifying chemicals. [ABSTRACT FROM AUTHOR]

In this paper, we have developed a process for multistep sequential batch assembly of complex three-dimensional (3-D) ferromagnetic microstructures. The process uses the magnetic torque generated by an external magnetic field perpendicular to the substrate to lift hinged structures. We found that a dimensionless factor that depends on the volume of the magnetic material and the stiffness of the hinges determines the sensitivity of the hinged microstructures to a magnetic field. This factor was used as a criterion in designing a process for sequential batch assembly, i.e., for setting appropriate differences in sensitivity. Using a dimensionless factor in the design of the sequential assembly simplified the assembly process, which requires only placing the structures on a permanent magnet, and which can be used to carry out multistep sequential batch assembly. We fabricated hinged microstructures, which consist of 4.5-µm-thick electroplated Permalloy plates and 200-nm-thick nickel elastic hinges of various sizes. In an experiment, four plates (600 µm × 800 µm) were lifted sequentially and out-of-plane microstructures were assembled in a four-step process. Assembly of more complex out-of-plane microstructures (e.g., regular tetrahedrons, 800 pm long on one side) was also shown to be feasible using this method of sequential batch assembly. [ABSTRACT FROM AUTHOR]

We designed a kirigami structure with a particular shape at both ends to provide a large uniform deformation region when stretched. When a kirigami structure is stretched, non-deformation regions, where the regions' cuts do not open, and non-uniform deformation regions, where the regions' cuts are not uniformly deformed, are produced. The extent of the non-deformation and non-uniform deformation regions increases in proportion to the number of cut cycles in the width direction nw this reduces the percentage of the uniform deformation region. We propose a method that increases the uniform deformation region in a kirigami structure by deforming the shape of the ends from a rectangle to a trapezoid when stretched. The proposed kirigami structure has separation lines at both ends that separate cuts in the width direction, and the position of contacts at both ends are moved to the center. The proposed kirigami structure has a large uniform deformation region, even when nw is large, as evidenced by calculating the area of open cuts under stretching. The product of our study realizes a stretchable electro device with a large area, which maintains the position of evenly mounted functional elements when stretched. [ABSTRACT FROM AUTHOR]

Recently, some studies have addressed the use of a folded substrate to realize stretchable electronic devices including stretchable thermoelectric generators (TEGs). However, the utilization of the folded substrate as a heat radiation fin has not been achieved. Herein, we have proposed the construction of a TEG with an origami-like folded structure substrate called an "origami-fin" that can achieve a high heat radiation performance and is also highly stretchable. The origami-fin increases the stretchability of the TEG by bending a non-stretchable material into a folded shape, and it also works as a heat radiator because of its large surface area compared to that of a flat structure. We evaluated the heat radiation performance of the origami-fin and the stability of the performance when it was stretched. The results demonstrate that the origami-fin works as a heat radiator and enhances the output of the TEG, while also exhibiting a high stretchability with only a slight output reduction. [ABSTRACT FROM AUTHOR]

For mounting electronic components through contact pressure using elastic adhesives, a high contact resistance is an inevitable issue in achieving solderless wiring in a low-temperature and low-cost process. To decrease the contact resistance, we investigated the resistance change mechanism by measuring the contact resistance with various contact pressures and copper layer thicknesses. The contact resistivity decreased to 4.2 × 10−8 Ω·m2 as the contact pressure increased to 800 kPa and the copper layer thickness decreased to 5 µm. In addition, we measured the change in the total resistance with various copper layer thicknesses, including the contact and wiring resistance, and obtained the minimum combined resistance of 123 mΩ with a copper-layer thickness of 30 µm using our mounting method. In this measurement, a low contact resistance was obtained with a 5-µm-thick copper layer and a contact pressure of 200 kPa or more; however, there is a trade-off with respect to the copper layer thickness in obtaining the minimum combined resistance because of the increasing wiring resistance. Subsequently, based on these measurements, we developed a sandwich structure to decrease the contact resistance, and a contact resistivity of 8.0 × 10−8 Ω·m2 was obtained with the proposed structure. [ABSTRACT FROM AUTHOR]

We modeled a kirigami structure by considering the influence of non-uniform deforming cuts in order to theoretically design the mechanical characteristics of the structure. It is known that the end regions of kirigami structures are non-uniformly deformed when stretched, because the deformation is inhibited at the regions close to both the ends connected to the uncut region in the longitudinal direction. The non-uniform deformation affects the overall mechanical characteristics of the structure. Our model was intended to elucidate how cuts at both ends influence these characteristics. We focused on the difference in the deformation degree caused by a cut between the regions close to the ends and the center of the stretched kirigami device. We proposed a model comprising of connected springs in series with different rigidities in the regions close to the ends and the center. The spring model showed good prediction tendency with regard to the curve of the stress–strain diagram obtained using the tensile test with a test piece. Therefore, the results show that it is possible to theoretically design the mechanical characteristics of a kirigami structure, and that such a design can well predict the influence of cuts, which induce non-uniform deformation at both ends. [ABSTRACT FROM AUTHOR]

A stretchable thermoelectric (TE) generator was developed by using rigid BiTe-based TE elements and a non-stretchable substrate with origami-like folding deformation. Our stretchable TE generator contains flat sections, on which the rigid TE elements are arranged, and folded sections, which produce and guarantee the stretchability of a device. First, a simple stretchable device with a single pair of p-type and n-type BiTe-based TE elements was designed and fabricated. The TE elements were sandwiched between two folded polyimide-copper substrates. The length of the wiring between the flat sections changed from 1.0 mm in the folded state to 1.8 mm in the deployed state. It was also confirmed that the single-pair device could generate power in both the folded and deployed states. After this, a stretchable TE generator with eight pairs of p-type and n-type BiTe-based TE elements connected in series was created. The stretchable TE generator was capable of withstanding a stretching deformation of 20% and could also produce an output voltage in both the folded and deployed states. [ABSTRACT FROM AUTHOR]