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The increasing demand for functional materials and an efficient use of sustainable resources makes the search for new material systems an ever growing endeavor. With this respect, architected (meta-)materials attract considerable interest. Their fabrication at the micro- and nanoscale, however, remains a challenge, especially for composites with highly different phases and unmodified reinforcement fillers. This study demonstrates that it is possible to create a non-cytotoxic nanocomposite ink reinforced by a sustainable phase, cellulose nanocrystals (CNCs), to print and tune complex 3D architectures using two-photon polymerization, thus, advancing the state of knowledge toward the microscale. Micro-compression, high-res scanning electron microscopy, (polarised) Raman spectroscopy, and composite modeling are used to study the structure-property relationships. A 100% stiffness increase is observed already at 4.5 wt% CNC while reaching a high photo-polymerization degree of ≈80% for both neat polymers and CNC-composites. Polarized Raman and the Halpin-Tsai composite-model suggest a random CNC orientation within the polymer matrix. The microscale approach can be used to tune arbitrary small scale CNC-reinforced polymer-composites with comparable feature sizes. The new insights pave the way for future applications where the 3D printing of small structures is essential to improve performances of tissue-scaffolds, extend bio-electronics applications or tailor microscale energy-absorption devices.

Advancements in hybrid sol-gel technology have provided a new class of holographic materials as photopolymerizable glasses. Recently, a number of photosensitive glass compositions with high dynamic range and high spatial resolution have been reported and their excellent capability for volume holography has been demonstrated. Nevertheless, challenges remain, particularly in relation to the processing time and environmental stability of these materials, that strongly affect the performance and durability of the fabricated holograms. State-of-the-art photopolymerizable glasses possess long curing times (few days) required to achieve thick films, thus limiting the industrial implementation of this technology and its commercial viability. This article presents a novel, fast curing, water-resistant, photopolymerizable hybrid sol-gel (PHSG) for holographic applications. Due to introducing an amine-based modifier that increases the condensation ability of the sol-gel network, this PHSG overcomes the problem of long curing time and can readily produce thick (up to a few hundred micrometers) layers without cracking and breaking. In addition, this PHSG exhibits excellent water-resistance, providing stable performance of holographic gratings for up to 400 h of immersion in water. This finding moves photopolymerizable glasses to the next development stage and renders the technology attractive for the mass production of holographic optical elements and their use across a wide number of outdoor applications.

Der lichtempfindliche Rutheniumkomplex [Ru(bpy)2(4AMP)2](PF6)2 (4AMP=4-(Aminomethyl)pyridin) wurde uber die reaktiven Aminogruppen der durch Licht abspaltbaren 4AMP-Liganden in Polyharnstoff-Organo- oder -Hydrogele eingebaut. Im Dunkeln sind diese Gele sehr stabil. Durch Bestrahlen mit sichtbarem Licht oder NIR-Strahlung (letzteres mittels Zweiphotonenabsorption) werden die Ruthenium-Pyridin-Bindungen gespalten, was zum Abbau des supramolekularen Gels fuhrt. Dies ermoglicht eine raumlich und zeitlich aufgeloste Mikrostrukturierung des Gels mithilfe einer Photomaske oder eines gepulsten NIR-Lasers.

Novel modifications of the synthetic polymer poly(vinyl alcohol) (PVA) were developed for application in the field of biomedical engineering. PVA was modified with allyl succinic anhydride, norbornene anhydride as well as with γ-thiobutyrolactone to produce macromers with reactive ene and thiol groups, respectively. Cytotoxicity studies have shown that the material exhibits almost no cell-toxicity, when used in concentrations of 1 and 0.1 wt % for 24 h. The obtained macromers were photocrosslinked via thiol–ene chemistry. Storage stability of the macromer mixtures with different concentrations of pyrogallol as stabilizer were investigated. Photorheometry was employed to optimize mixtures concerning reactivity based on their thiol-to-ene ratio, photoinitiator concentration, and macromer content. The crosslinked hydrogels were studied concerning their swellability. To form hydrogels with cellular structure two-photon-polymerization (2PP) was employed. Processing windows for 2PP of selected mixtures were determined. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016, 54, 2060–2070

The monoacylphosphineoxide (MAPO) salts Na-TPO and Li-TPO and the bisacylphosphineoxide (BAPO) salts BAPO-ONa and BAPO-OLi define an important and in the latter case a new class of water-soluble photoinitiators (PIs) for radical polymerization. These compounds showed excellent water-solubility of at least 29 g/L for Na-TPO and up to 60 g/L for BAPO-ONa in deionized water, thus exceeding the solubility of the state of the art PI for water-based systems Irgacure 2959 (I2959) 6- to 12-fold. However, biocompatibility, storage stability, and reactivity were equally important to replace the state of the art compounds. Concerning these properties, the MAPO and BAPO salts were at least in the same range (biocompatibility, stability) or showed even better results (reactivity) and had the additional advantage of visible light initiation. Na-TPO and Li-TPO achieved double bond conversions of an aqueous solution of N-acryloylmorpholine over 97% with broad band irradiation (320–500 nm), Li-TPO showed additionally very good biocompatibility (LC50 = 3.1 mmol/L) and BAPO-OLi showed highest reactivity with visible light irradiation. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016, 54, 473–479

Engineering three-dimensional (3D) hydrogels with well-defined architectures has become increasingly important for tissue engineering and basic research in biomaterials sci- ence. To fabricate 3D hydrogels with (sub)cellular-scale fea- tures, two-photon polymerization (2PP) shows great promise although the technique is limited by the selection of appropri- ate hydrogel precursors. In this study, we report the synthesis of gelatin hydrolysate vinyl esters (GH-VE) and its copolymer- ization with reduced derivatives of bovine serum albumin (acting as macrothiols). Photorheology of the thiol-ene copoly- merization shows a much more rapid onset of polymerization and a higher end modulus in reference to neat GH-VE. This allowed 2PP to provide well-defined and stable hydrogel microstructures. Efficiency of the radical-mediated thiol-vinyl ester photopolymerization allows high 2PP writing speed (as high as 50 mm s 21 ) with low laser power (as low as 20 mW). MTT assays indicate negligible cytotoxicities of the GH-VE macromers and of the thiol-ene hydrogel pellets. Osteosar- coma cells seeded onto GH-VE/BSA hydrogels with different macromer relative ratios showed a preference for hydrogels with higher percentage of GH-VE. This can be attributed both to a favorable modulus and preferable protein environment since gelatin favors cell adhesion and albumin incurs nonspe- cific binding. V C 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 4799-4810

Grafting is a popular approach for adjusting the properties and functionalization of various surfaces. Conventional photoinduced grafting has been utilized on flat surfaces, porous monoliths, and hydrogels. By masking or illuminating only a portion of the sample, a certain degree of spatial and temporal control is possible, but the ability to use grafting to pattern in 3D is limited. Here, the laser-induced photolysis of an aromatic azide compound is employed for true 3D photografting within a poly(ethylene glycol) (PEG)-based matrix. Since the multiphoton interaction occurs only in a confined area within the laser focal spot, the localized immobilization of a selected molecule with high spatial resolution in 3D is possible. In contrast to the widely utilized chain-growth polymerization-based grafting, the approach is characterized by a single-molecule insertion mechanism. Successful binding of the fluorophore is confirmed by laser scanning microscopy. To test for the presence of latent azides and to determine the suitability for additional postmodification with arbitrary functional groups, the sample is further subjected to copper-catalyzed alkyne click-reaction conditions. The described 3D photografting method is simple, highly efficient, and universal. The presented results demonstrate the great potential of multiphoton-induced grafting for 3D site-specific functionalization.

In this study, a novel rapid prototyping technology was used to fabricate scaphoid and lunate bone prostheses, two carpal bones that are prone to avascular necrosis. Carpal prostheses were fabricated with an Envisiontec Perfactory SXGA stereolithography system using Envisiontec eShell 200 photocurable polymer. Fabrication was guided using 3-D models, which were generated using Mimics software (Materialise NV, Leuven, Belgium) from patient computer tomography data. The prostheses were fabricated in a layer-by-layer manner; approximately 50-microm thick layers were observed in the prostheses. Hardness and Young's modulus values of polymerized eShell 200 material were 93.8 +/- 7.25 MPa and 3050 +/- 90 MPa, respectively. The minimum compressive force required for fracture was 1360 N for the scaphoid prosthesis and 1248 N for the lunate prosthesis. Polymerized Envisiontec eShell material exhibited high human neonatal epidermal keratinocyte cell viability rate in an MTT assay. The results of this study indicate that small bone prostheses fabricated by stereolithography using eShell 200 polymer may have suitable geometry, mechanical properties, and cytocompatibility properties for in vivo use.

Optical devices with micro- and nanooptical elements using polymers and, in particular nano-scaled organic–inorganic hybrid materials such as ORMOCER®s, will be beyond of the next generation of optical components. For the generation of photonic elements, 3D photonic bandgap materials have been proposed as the basis of many devices. In order to create complete 3D photonic bandgaps, materials enabling high refractive index contrast are needed. Combining suitable materials with highly sophisticated processing methods such as two-photon polymerization (2PP) using femtosecond lasers is a step towards novel photonic elements. The materials and the patterning process will be discussed with respect these applications. In order to demonstrate the potential of the 2PP method, different classes of materials are investigated. (© 2007 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)

Optical devices with micro- and nanooptical elements using polymers and, in particular nano-scaled organic–inorganic hybrid materials such as ORMOCER®s, will be beyond of the next generation of optical components. For the generation of photonic elements, 3D photonic bandgap materials have been proposed as the basis of many devices. In order to create complete 3D photonic bandgaps, materials enabling high refractive index contrast are needed. Combining suitable materials with highly sophisticated processing methods such as two-photon polymerization (2PP) using femtosecond lasers is a step towards novel photonic elements. The materials and the patterning process will be discussed with respect these applications. In order to demonstrate the potential of the 2PP method, different classes of materials are investigated. (© 2007 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)

Three-dimensional microneedle devices were created by femtosecond laser two photon polymerization (2PP) of organically modified ceramic (Ormocer®) hybrid materials. Arrays of in-plane and out-of-plane hollow microneedles (microneedle length=800 μm, microneedle base diameter=150–300 μm) with various aspect ratios were fabricated. The fracture and penetration properties of the microneedle arrays were examined using compression load testing. In these studies, the microneedle arrays penetrated cadaveric porcine adipose tissue without fracture. Human epidermal keratinocyte viability on the Ormocer® surfaces polymerized using 2PP was similar to that on control surfaces. These results suggest that 2PP is able to create microneedle structures for transdermal drug delivery with a larger range of geometries than conventional microfabrication techniques.

The use of microneedles for transdermal drug delivery is limited due to the risk of infection associated with formation of channels through the stratum corneum layer of the epidermis. The risk of infection associated with use of microneedles may be reduced by imparting these devices with antimicrobial properties. In this study, a photopolymerization-micromolding technique was used to fabricate microneedle arrays from a photosensitive material containing polyethylene glycol 600 diacrylate, gentamicin sulfate, and a photoinitiator. Scanning electron microscopy indicated that the photopolymerization-micromolding process produced microneedle arrays that exhibited good microneedle-to-microneedle uniformity. An agar plating assay revealed that microneedles fabricated with polyethylene glycol 600 diacrylate containing 2 mg mL(-1) gentamicin sulfate inhibited growth of Staphylococcus aureus bacteria. Scanning electron microscopy revealed no platelet aggregation on the surfaces of platelet rich plasma-exposed undoped polyethylene glycol 600 diacrylate microneedles and gentamicin-doped polyethylene glycol 600 diacrylate microneedles. These efforts will enable wider adoption of microneedles for transdermal delivery of pharmacologic agents.

In this article, laser processing of diamondlike carbon-metal nanocomposite films, hydroxyapatite-osteoblast composites, and Ormocer® microdevices for medical applications is described. Pulsed laser deposition has been used to process diamondlike carbon-silver-platinum nanocomposite films that provide hardness, wear resistance, corrosion resistance, and antimicrobial functionalities to cardiovascular, orthopaedic, biosensor, and MEMS devices. Laser direct writing has been used for fabricating integrated cell-scaffold structures. Two photon induced polymerization has been used to create Ormocer® tissue engineering scaffolds and microneedles with unique geometries. Pulsed laser deposition, laser direct write, and two photon induced polymerization techniques may provide medical engineers with advanced biomaterials that possess unique structures and functionalities.

In this article, laser processing of diamondlike carbon-metal nanocomposite films, hydroxyapatite-osteoblast composites, and Ormocer® microdevices for medical applications is described. Pulsed laser deposition has been used to process diamondlike carbon-silver-platinum nanocomposite films that provide hardness, wear resistance, corrosion resistance, and antimicrobial functionalities to cardiovascular, orthopaedic, biosensor, and MEMS devices. Laser direct writing has been used for fabricating integrated cell-scaffold structures. Two photon induced polymerization has been used to create Ormocer® tissue engineering scaffolds and microneedles with unique geometries. Pulsed laser deposition, laser direct write, and two photon induced polymerization techniques may provide medical engineers with advanced biomaterials that possess unique structures and functionalities.