1. EDMNet: unveiling the power of machine learning in regression modeling of powder mixed-EDM.
- Author
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Ilani, Mohsen Asghari and Banad, Yaser Mike
- Subjects
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ARTIFICIAL neural networks , *MACHINE learning , *STANDARD deviations , *MANUFACTURING processes , *HARD materials - Abstract
Electrical discharge machining (EDM) is a complex process renowned for shaping intricate geometries in hard materials, though optimizing its performance is costly due to extensive experimental testing. We introduce EDMNet, a novel machine learning (ML) benchmark framework for predicting EDM performance, specifically in smart powder mixed-electrical discharge machining (PM-EDM) with electrode vibration, enabling in situ, online monitoring of the EDM process. EDMNet integrates ML into the PM-EDM process, reducing reliance on trial-and-error experimentation and allowing real-time performance optimization. We evaluate 12 ML regressor models, including deep neural networks (DNN), support vector regression (SVR), and ensemble methods, across four key metrics: mean squared error (MSE), mean absolute error (MAE), root mean squared error (RMSE), and R-squared (R2). This multi-metric evaluation highlights the strengths and weaknesses of different models, with DNN and ensemble methods demonstrating superior performance. EDMNet serves as a standardized, reproducible benchmarking framework, facilitating the comparison of ML models in the EDM context. The integration of in situ monitoring with predictive accuracy provided by EDMNet holds significant potential for improving manufacturing processes, reducing costs, and boosting efficiency in engineering applications. Our results validate EDMNet as an effective tool for optimizing EDM, paving the way for enhanced precision in smart manufacturing. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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