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This work presents an experimental analysis related to 3D-printed carbon-fiber-reinforced-polymer (CFRP) machining. A polyethylene-terephthalate-glycol (PETG)-based composite, reinforced with 20% carbon fibers, was selected as the test material. The aim of the study was to evaluate the influence of cutting conditions used in light operations on the generated surface quality of the 3D-printed specimens. For this purpose, nine specimens were fabricated and machined under a wide range of cutting parameters, including cutting speed, feed, and depth of cut. The generated surface roughness was measured with a mechanical gauge and the acquired data were used to develop a shallow artificial neural network (ANN) for prediction purposes, showing that a 3-6-1 structure is the best solution. Following this, a genetic algorithm (GA) was utilized to minimize the response, revealing that the optimal combination is 205 m/min speed, 0.0578 mm/rev feed, and 0.523 mm depth of cut, contributing to the fabrication of low friction parts and shafts with a high quality surface, as well as to the reduction of resource waste. A validation study supported the accuracy of the developed model, by exhibiting errors below 10%. Finally, a set of enhanced images were taken to assess the machined surfaces. It was found that 1.50 mm depth of cut is responsible for the generation of defects across the circumference of the specimens. Especially, combined with 150 m/min cutting speed and 0.11 mm/rev feed, more flaws are produced. [ABSTRACT FROM AUTHOR]

The topological characteristics of the down-skin surfaces for as-built components by laser powder bed fusion (LPBF) are particularly representative, while the study on the improvement of the surface quality of these surfaces remains largely unexplored. Herein, the laser polishing of LPBF-built components with different inclination angles was systematically investigated with an emphasis on the down-skin surfaces. Our result shows that the topography of the top surface is independent of the inclination angle, and the surface topography of the down-skin surface is dominated by additional angle-dependent surface characteristics. It also indicates that the surface roughness can be reduced sharply when increasing the laser power from 40 W to 60 W, and the reduction slows down when further increasing the laser power while decreasing the scanning speed leads to a progressive improvement of the surface morphology. Moreover, a second-order regression model was established to evaluate the influence of the initial surface morphology and polishing parameters on the polished surface roughness and to achieve surface roughness optimization. Therefore, our established methodology can be readily applied to surface morphology manipulation and process optimization for laser polishing of widely used metals and alloys fabricated by the additive manufacturing process. [ABSTRACT FROM AUTHOR]

Regarding photocatalytic oxidative desulphurization (PODS), titanium oxide (TiO2) is a promising contender as a catalyst due to its photocatalytic prowess and long-term performance in desulphurization applications. This work demonstrates the effectiveness of double-doping TiO2 in silver (Ag) and molybdenum (Mo) for use as a novel catalyst in the desulphurization of light-cut hydrocarbons. FESEM, EDS, and AFM were used to characterize the morphology, doping concentration, surface features, grain size, and grain surface area of the Ag/Mo powder. On the other hand, XRD, FTIR spectroscopy, UV-Vis, and PL were used for structure and functional group detection and light absorption analysis based on TiO2's illumination properties. The microscopic images revealed nanoparticles with irregular shapes, and a 3D-AFM image was used to determine the catalyst's physiognomies: 0.612 nm roughness and a surface area of 811.79 m2/g. The average sizes of the grains and particles were calculated to be 32.15 and 344.4 nm, respectively. The XRD analysis revealed an anatase structure for the doped TiO2, and the FTIR analysis exposed localized functional groups, while the absorption spectra of the catalyst, obtained via UV-Vis, revealed a broad spectrum, including visible and near-infrared regions up to 1053.34 nm. The PL analysis showed luminescence with a lower emission intensity, indicating that the charge carriers were not thoroughly combined. This study's findings indicate a desulphurization efficiency of 97%. Additionally, the promise of a nano-homogeneous particle distribution bodes well for catalytic reactions. The catalyst retains its efficiency when it is dried and reused, demonstrating its sustainable use while maintaining the desulphurization efficacy. This study highlights the potential of the double doping approach in enhancing the catalytic properties of TiO2, opening up new possibilities for improving the performance of photo-oxidative processes. [ABSTRACT FROM AUTHOR]

In this study, the feasibility of using bamboo bark fibers as modifiers to enhance asphalt mortar performance was investigated. Bamboo bark fibers were modified with NaOH, KH570 silane coupling agent, and nano-SiO2, and their preparation methods were established. The modified fibers were assessed for their oil absorption, thermal stability, and hydrophobicity. The asphalt mortar was evaluated for three key indicators: rutting resistance, deformation resistance, and durability at high temperatures. The microscopic morphology and modification mechanisms of the fibers were also studied. The results showed that modification with NaOH increased fiber porosity and surface roughness, while KH570 and its hydrolysis products enabled nano-SiO2 grafting onto the fibers, improving their adsorption to asphalt. The NaOH-KH570-nano-SiO2 ternary-composite-modified bamboo bark fiber (NKSBF) demonstrated superior hydrophobicity, oil absorption, and thermal stability at the asphalt mixing temperature. Among the modified fibers, asphalt mortar containing 3% NKSBF showed the best performance based on three key indicators, increased the shear strength by 96.4% and the softening point by 7.1% compared to the base asphalt, and increased the ductility by 1% compared to lignin fiber asphalt mortar. The incorporation of 3% bamboo bark fibers improved the rutting resistance, deformation resistance, and durability of short-term-aged asphalt mortar, with NKSBF showing the most significant improvement. [ABSTRACT FROM AUTHOR]

The increasing environmental concerns and stringent regulations targeting emissions and energy efficiency necessitate innovative material solutions that not only comply with these standards but also enhance performance and sustainability. This study investigates the potential of heterojunction bilayer composites comprising stainless steel (SUS) and polyamide 66 (PA66), aiming to improve fuel efficiency and reduce harmful emissions by achieving lightweight materials. Joining a polymer to SUS is challenging due to the differing physical and chemical properties of each material. To address this, various surface treatment techniques such as blasting, plasma, annealing, and etching were systematically studied to determine their effects on the microstructural, chemical, and mechanical properties of the SUS surface, thereby identifying mechanisms that improve adhesion. Chemical etching using HNO3/HCl and CuSO4/HCl increased surface roughness and mechanical properties, but these properties decreased after annealing. In contrast, K3Fe(CN)6/NaOH treatment increased the lap shear strength after annealing. Blasting increased surface roughness and toughness with increasing spray pressure and further enhanced these properties after annealing. Contact angle measurements indicated that the hydrophilicity of the SUS surface improved with surface treatment and further improved due to microstructure formation after annealing. This study demonstrates that customized surface treatments can significantly enhance the interfacial adhesion and mechanical properties of SUS/polymer heterojunction bilayer composites, and further research is recommended to explore the long-term stability and durability of these treatments under various environmental conditions. [ABSTRACT FROM AUTHOR]

The field of 3D and 4D printing is advancing rapidly, offering new ways to control the transformation of programmable 3D structures in response to external stimuli. This study examines the impact of 3D printing parameters, namely the UV ink thickness (applied using a UV inkjet printer on pre-3D-printed programmable structures) and thermal activation, on the dimensional and surface changes to high-stress (HS) and low-stress (LS) programmable samples and on print quality. The results indicate that HS samples shrink in the longitudinal direction, while expanding in terms of their height and width, whereas LS samples exhibit minimal dimensional changes due to lower programmed stress. The dynamic mechanical analysis shows that UV ink, particularly cyan and CMYK overprints, reduces the shrinkage in HS samples by acting as a resistive layer. Thicker ink films further reduce the dimensional changes in HS samples. Thermal activation increases the surface roughness of HS structures, leading to the wrinkling of UV ink films, while LS structures are less affected. The surface gloss decreases significantly in HS structures after UV ink application; however, thermal activation has little impact on LS structures. UV ink adhesion remains strong across both HS and LS samples, suggesting that UV inks are ideal for printing on programmable 3D structures, where the colour print quality and precise control of the shape transformation are crucial. [ABSTRACT FROM AUTHOR]

This article explores the properties of composite materials employed in dental fillings. A traditional nano-hybrid composite containing nanofiller particles exceeding 82% by weight served as a benchmark. The remaining samples were fabricated from ormocer resin, maintaining an identical nanofiller content of 84%. In all specimens, the nanoparticles were dispersed randomly within the matrix. This study presents findings from investigations into surface geometry, hardness, wettability, and tribological behavior. The microscopic observations revealed that ormocer-based samples exhibited greater surface roughness than those composed of the traditional composite. Hardness testing indicated that both ceramic addition and sample preparation significantly influenced mechanical properties. Ceramic-enhanced samples demonstrated superior hardness, surpassing the reference composite by 30% and 43%, respectively. Contact angle measurements revealed hydrophilic characteristics in the classic composite, contrasting with the hydrophobic nature of ceramic-containing samples. Tribological evaluations revealed the superiority of the classic composite in terms of friction coefficients and volumetric wear compared to ormocer-based materials. [ABSTRACT FROM AUTHOR]

Additively manufactured medical devices require proper surface finishing before their use to remove partially adhered particles and provide adequate surface roughness. The literature widely investigates regular lattice structures—mainly scaffolds with small pores to enhance osseointegration; however, only a few studies have addressed the impact of surface finishing on the dimensional deviation and the global and local mechanical responses of lattice samples. Therefore, the current research investigates the impact of biomedical surface finishing (i.e., corundum sandblasting and zirconia sandblasting) on Voronoi lattice structures produced by laser powder bed fusion (LPBF) with large pores and different thicknesses on the surface morphology and global and local mechanical behaviors. MicroCT and SEM are performed for the assessment of dimensional mismatch and surface evaluation. The mechanical properties are investigated with 2D digital image correlation (DIC) in quasi-static compression tests to estimate the impact of surface finishes on local maps of strain. In the quasi-static tests, both the global mechanical performances, as expected, and local 2D DIC strain maps were mainly affected by the strut thickness, and the impact of different surface finishings was irrelevant; on the contrary, different surface finishing processes led to differences in the dimensional deviation depending on the strut thickness. These results are relevant for designing lattice structures with thin struts that are integrated into medical prostheses that undergo AM. [ABSTRACT FROM AUTHOR]

This paper takes the single-wall wall manufactured by wire arc additive manufacturing (WAAM) as the research object and compares it with the as-cast aluminum alloy with the same series. By using feed rate, cutting depth, spindle speed, etc., as single or compound parameters, the machinability of the sample is analyzed. The results indicate that the influence of varying parameters on the as-deposited aluminum alloy follows the order of feed rate > cutting depth > spindle speed. As the feed rate increases, the surface roughness initially decreases and then increases, with the optimal surface quality achieved at 12 mm/s (with a surface roughness of 2.013 μ m ). Different from the as-deposited alloy, the influence of the parameters on the as-cast alloys follows the order of spindle speed > cutting depth > feed rate. The experiments reveal that, for both as-deposited and as-cast states, the trends of the impact of cutting depth and spindle speed on surface quality are consistent. However, at low feed rates (2–12 mm/s), for as-deposited states, the surface quality of as-deposited samples becomes smoother as the feed rate increases (contrary to common knowledge). This result can be attributed to the elevated milling temperature, which softens the material, making it easier to remove and reducing the surface roughness. [ABSTRACT FROM AUTHOR]

In this study, multi-element nitride coatings composed of (Ti, Cr, Cu, Al, Si)N were synthesized on H13 tool steel using cathodic arc deposition (CAD) technology. The N2/Ar flow ratio varied from 0 to 2 as the experimental parameter, and two targets, Ti-Cr-Cu and Al-Si alloys, were utilized simultaneously. The impact of the gas flow ratio on the coatings' abrasion properties was investigated, focusing on aspects, such as chemical composition, adhesion, hardness, and wear behavior. The experimental findings indicate that the coated specimens with a nitrogen reaction exhibit superior hardness and abrasion resistance compared to those without nitrogen use. While the surface roughness of the specimens tends to increase slightly with a higher N2/Ar ratio, the coating demonstrates improved hardness, adhesion, and abrasion resistance performance. In summary, the wear-resistant characteristics of H13 tool steel can be significantly enhanced when applying a CAD-(Ti, Cr, Cu, Al, Si)N film with a flow ratio of N2/Ar = 2. [ABSTRACT FROM AUTHOR]

Mg metal vascular stents not only have good mechanical support properties but also can be entirely absorbed by the human body as a trace element beneficial to the human body, but because Mg metal is quickly dissolved and absorbed in the human body, magnesium metal alone cannot be ideally used as a vascular stent. Since the dense oxide Zn film formed by Zn contact with oxygen in the air has good anti-corrosion performance, the Zn nanolayer film deposited on the Mg matrix vascular scaffold by magnetron sputtering can effectively inhibit the rapid dissolution of Mg metal. However, there are few studies on the molecular dynamic structural defects of Mg-matrix Zn atomic magnetron sputtering, and the atomic level simulation of Mg-matrix Zn thin-film depositions can comprehensively understand the atomic level structural defects in the deposition process of Zn thin films from a theoretical perspective to further guide experimental research. Based on this, this research first studied and analyzed the atomic layer structure defects, surface morphology, surface roughness, atomic density of different deposited layers, radial distribution function, and residual stress of the thin-film deposition layer of 1500 deposited Zn atoms at the initial deposition stage, during and after deposition under Mg-matrix thermal layer 500K and a deposited velocity 5 Å/ps by molecular dynamics. At the same time, the effects of temperature and deposited velocity of the Mg-matrix thermal layer on the surface morphology, roughness, and biaxial stress of the deposited films were studied. [ABSTRACT FROM AUTHOR]

Melt ponds play a crucial role in the melting of Arctic sea ice. Studying the evolution of melt ponds is essential for understanding changes in Arctic sea ice. In this study, we used a revised sea ice model to simulate the evolution of melt ponds along the MOSAiC drift at a resolution of 10 m. A novel melt pond parameterization scheme simulates the movement of meltwater under the influence of gravity over a realistic sea ice topography. We evaluated different melt pond parameterization schemes based on remote sensing observations. The absolute deviation of the maximum pond coverage simulated by the new scheme is within 3%, while differences among parameterization schemes exceed 50%. Errors were found to be primarily due to the calculation of macroscopic meltwater loss, which is related to sea ice surface topography. Previous studies have indicated that sea ice with a lower surface roughness has a larger catchment area, resulting in larger pond coverage during the melt season. This study has identified an opposing mechanism: sea ice with lower surface roughness has a larger catchment area connected to the macroscopic flaws of the sea ice surface, which leads to more macroscopic drainage into the ocean and thereby a decrease in melt pond coverage. Experimental simulations showed that sea ice with 46% higher surface roughness, resulting in 12% less macroscopic drainage, exhibited a 38% higher maximum pond fraction. The presence of macroscopic flaws is related to the fragmentation of sea ice cover. As Arctic sea ice cover becomes increasingly fragmented and mobile, this mechanism will become more significant. [ABSTRACT FROM AUTHOR]

This paper examined the surface morphology of maple and beech cut through by CO2 laser under different angles relative to the wood grain: 0°, 15°, 30°, 45°, 60°, 75°, and 90°. In the analysis, stylus measurements, stereo-microscopic images, and chemical changes were considered. Laser uncovers more wood anatomical details, with enhanced clarity, when the cutting transitions from along the grain to across the grain. This is particularly noticeable in the earlywood and is more pronounced in maple compared to beech. The first tissue of earlywood was deeply ablated by the laser, leading to a wavy anatomical pattern, which is more visible for higher angles of laser cutting in relation to the wood grain. The anatomical structure of beech was more affected by carbonization in comparison to maple and had a significantly higher core roughness, Rk. For both species, the worst surface roughness occurred when cutting at 15°. In maple, the laser caused more degradation of the polysaccharides compared to beech, and this impact was particularly noticeable parallel to the grain rather than at a 90° angle. The degradation of hemicelluloses occurred in parallel with more advanced cellulose degradation for beech compared to maple and for cutting along the grain compared to across the grain. Structural changes in lignin, such as condensation processes, were observed for both species. [ABSTRACT FROM AUTHOR]

Mooring chains are key components of offshore floating photovoltaic systems. Although their service safety is often affected by the harsh service environment, the influence of surface roughness on their corrosion resistance is not clear. This study investigated the corrosion behavior of mooring chain steel using cyclic salt-spray corrosion and electrochemical tests. Scanning electron microscopy, energy-dispersive spectrometry, optical profilometry, and other analytical techniques were used to study the composition and morphology of the corrosion products. The corrosion behavior was studied by electrochemical polarization curves, alternating current impedance spectroscopy, and X-ray photoelectron spectroscopy. The results show that the salt-spray corrosion resistance of mooring chain steel significantly improved with the reduction in specimen surface roughness, and the number and depth of corrosion pits were reduced. Mass loss after 24 h of salt-spray corrosion was exponentially related to initial roughness ( Ra ). Improved surface roughness significantly increased the pitting potential of the specimens, widened the passivation range, and enhanced the repassivation capability, thus significantly improving the pitting resistance. The pitting potential is linearly related to the initial roughness of the specimen. The oxide contents of Fe, Mo, and Si in the passivation film tended to increase with a smoother surface, which contributes to its densification. This effectively blocks chloride ion attack, thus improving the corrosion resistance of the mooring chain steel. [ABSTRACT FROM AUTHOR]

Surface quality represents a critical challenge in additive manufacturing (AM), with surface roughness serving as a key parameter that influences this aspect. In the aerospace industry, the surface roughness of the aviation components is a very important parameter. In this study, a typical Al alloy, AlSi10Mg, was selected to study its surface roughness when using Laser Powder Bed Fusion (LPBF). Two Random Forest (RF) models were established to predict the upper surface roughness of printed samples based on laser power, laser scanning speed, and hatch distance. Through the study, it is found that a two-dimensional (2D) RF model is successful in predicting surface roughness values based on experimental data. The best and minimum surface roughness is 2.98 μm, which is the minimum known without remelting. More than two-thirds of the samples had a surface roughness of less than 7.7 μm. The maximum surface roughness is 11.28 μm. And the coefficient of determination (R2) of the model was 0.9, also suggesting that the surface roughness of 3D-printed Al alloys can be predicted using ML approaches such as the RF model. This study helps to understand the relationship between printing parameters and surface roughness and helps print components with better surface quality. [ABSTRACT FROM AUTHOR]

Titanium alloys, particularly Ti6Al4V, are widely used in biomedical applications due to their excellent mechanical properties and inherent biocompatibility. However, enhancing their surface characteristics, such as biocompatibility and corrosion resistance, remains a key challenge for their long-term use in medical implants. In this study, we investigate the effects of rhenium–carbon coatings deposited on Ti6Al4V substrates via magnetron sputtering, incorporating a molybdenum anchoring layer. X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) analyses confirmed the formation of rhenium carbides, elemental rhenium, and rhenium oxides within the coatings. Despite these successful depositions, scanning electron microscopy (SEM) revealed significant delamination and poor adhesion of the coatings to the Ti6Al4V substrates. Corrosion resistance, evaluated through potentiodynamic polarization tests, showed an increase in corrosion current densities and more negative corrosion potentials, indicating a detrimental effect on the substrate's corrosion resistance. Biocompatibility assessments using PK15 cells demonstrated a marked decrease in cell viability and metabolic activity, particularly in samples with higher surface roughness. These findings underscore the critical need for the optimization of surface preparation and deposition processes to improve both the adhesion and biocompatibility of rhenium–carbon coatings on Ti6Al4V substrates. Future research should aim to refine coating technique to enhance adhesion, explore the mechanisms of cytotoxicity related to surface roughness, and expand biocompatibility studies across different cell lines and biological environments. [ABSTRACT FROM AUTHOR]

Titanium and titanium alloys are the prevailing dental implant materials owing to their favorable mechanical properties and biocompatibility, but how roughness dictates the biological response is still a matter of debate. In this study, laser texturing was used to generate eight paradigmatic roughened surfaces, with the aim of studying the early biological response elicited on MC3T3-E1 pre-osteoblasts. Prior to cell tests, the samples underwent SEM analysis, optical profilometry, protein adsorption assay, and optical contact angle measurement with water and diiodomethane to determine surface free energy. While all the specimens proved to be biocompatible, supporting similar cell viability at 1, 2, and 3 days, surface roughness could impact significantly on cell adhesion. Factorial analysis and linear regression showed, in a robust and unprecedented way, that an isotropic distribution of deep and closely spaced valleys provides the best condition for cell adhesion, to which both protein adsorption and surface free energy were highly correlated. Overall, here the authors provide, for the first time, a thorough investigation of the relationship between roughness parameters and osteoblast adhesion that may be applied to design and produce new tailored interfaces for implant materials. [ABSTRACT FROM AUTHOR]

Carbonate formation is the key reservoir in Sichuan Basin for natural gas development. Compared with the early stage of development, the burial depth of targeted formation becomes deeper, and the formation temperature gets higher. So, the characteristics of acidizing effectiveness in high-temperature carbonate formations make this evaluation slightly difficult. Currently, it is common that a single parameter is considered to study acidizing effectiveness by simulation and experiment methods. In this paper, for a more accurate investigation of acidizing effectiveness, multiple parameters, including permeability change rate, fracture conductivity, and surface roughness, were introduced by a series of experiments. It is revealed that the permeability change rate is more than 57% when using gelled acid. As the amount of diverting agent increases in diverting acid, the viscosity of the acid grows to its peak with the reaction, making it easier to block the high permeability core temporarily and divert to acidify the low permeability core, where the permeability change rate of the low permeability core goes from 51.6% to 64.2%, which shows well acidizing effectiveness. In addition, the short-term and long-term conductivity of the samples from the three different formations are more than 200 mD∙m under high closure stress. The conductivity of Maokou Formation is the largest due to its high content of carbonate minerals and high dissolution rate. And the results of long-term conductivity are consistent with those of surface roughness, making the evaluation results more reliable for acidizing effectiveness. It is worth noting that temperature is a factor that cannot be ignored in the evaluation of acidizing effectiveness because it has a great influence on the performance of the acid system, such as viscosity and the reaction-reduced rate, leading to an acidizing effectiveness affect. So, the temperature resistance of an acid system is important as well. [ABSTRACT FROM AUTHOR]

Die-sink electric discharge machining (EDM) is essential for shaping complex geometries in hard-to-machine materials. This study aimed to optimize key input parameters, such as the discharge current, gap voltage, pulse-on time, and pulse-off time, to enhance the EDM performance by maximizing the material removal rate while minimizing the surface roughness, residual stress, microhardness, and recast layer thickness. AISI 316L stainless steel was chosen due to its industrial relevance and machining challenges, while a Ti-6Al-4V-SiCp composite electrode was selected for its thermal resistance and low wear. Using Taguchi's L27 orthogonal array, this study minimized the trial numbers, with analysis of the variance-quantifying parameter contributions. The results showed a maximum material removal rate of 0.405 g/min and minimal values for the surface roughness (1.95 µm), residual stress (1063.74 MPa), microhardness (244.8 Hv), and recast layer thickness (0.47 µm). A second-order model, developed through a response surface methodology, and a feed-forward artificial neural network enhanced the prediction accuracy. Multi-response optimization using desirability function analysis yielded an optimal set of conditions: discharge current of 5.78 amperes, gap voltage of 90 volts, pulse-on time of 100 microseconds, and pulse-off time of 15 microseconds. This setup achieved a material removal rate of 0.13 g/min, with reduced surface roughness (2.46 µm), residual stress (1518.46 MPa), microhardness (259.01 Hv), and recast layer thickness (0.87 µm). Scanning electron microscopy further analyzed the surface morphology and recast layer characteristics, providing insights into the material behavior under EDM. These findings enhance the understanding and optimization of the EDM processes for challenging materials, offering valuable guidance for future research and industrial use. [ABSTRACT FROM AUTHOR]

Plastics reinforced with glass fiber have a significant likelihood of being replaced by natural fiber hybrid composites (NFHCs). Making holes helps in part assembly, which is a crucial activity in the machining of composite constructions. As a result, choosing the right drill bit and cutting parameters is crucial to creating a precise and high-quality hole in composite materials. The present study employs the Taguchi approach to examine the delamination behavior and hole quality of ramie–bamboo composite laminates consisting of epoxy and nano-fillers (SiC, Al2O3) with feed, spindle speed, and three distinct drill bit types. Surface roughness and delamination are significantly influenced by feed and spindle speed, as indicated by the results of the analysis of variance. It was found that the spindle speed had a major impact on the delamination factor and surface roughness, while the feed and drill bit type had a minor influence. The surface roughness (76.5%) and delamination factor (66.7%) are significantly affected by the spindle speed. [ABSTRACT FROM AUTHOR]

Shot peening is generally used to improve the fatigue performance of mechanical components. However, identifying the geometrical and mechanical characteristics of the shots that improve fatigue strength is still a challenging task, as there are many variables involved in the shot peening process. The present work addresses the effect of different shot media on the fatigue behaviour of an aluminium alloy 6082 T6. Four different shot types were used: silica microspheres, alumina shots, aluminium cut wire and zinc cut wire. Axial fatigue tests were carried out to obtain the Wöhler curves corresponding to each shot peening treatment. The surface properties of the shot-peened specimens, such as grain size, hardness, residual stress and roughness were measured to determine their effect on the fatigue results. The fatigue results revealed that silica and zinc shots increased significantly the fatigue life of the alloy, whereas alumina and aluminium shots reduced its fatigue strength. Almen intensities have shown to correlate well with grain refinement and strain hardening. However, better fatigue results were obtained with the shots that generated higher surface compressive residual stresses. It is believed that small and smooth shots are preferable to sharp and irregular ones, regardless of the Almen intensity or surface hardness attained with the latter. [ABSTRACT FROM AUTHOR]

Carbon-fiber-reinforced polymer (CFRP) composites are widely used across industries due to their enhanced strength and stiffness properties. Fused deposition modeling (FDM) enables the cost-effective production of polymer samples, such as carbon-fiber-reinforced PLA (CFR-PLA). However, CFRP's hardness and anisotropic nature present significant challenges in conventional machining, including rapid tool wear and thermal sensitivity. Consequently, abrasive water jet machining (AWJM) has proven to be an effective alternative for machining CFRP materials, offering benefits such as reduced tool wear, minimized thermal damage, and improved cutting quality. This study focuses on a comparative analysis of the effects of AWJM parameters on PLA and CFR-PLA samples, specifically to evaluate the influence of carbon fiber reinforcement on machining performance. The findings highlight the critical role of reinforcements in machining behavior. The results suggest that optimizing cutting parameters significantly reduces taper formation and improves machining accuracy. In particular, adjustments to process parameters resulted in lower taper angles and reduced surface roughness in the cutting zones of the CFR-PLA samples. [ABSTRACT FROM AUTHOR]

The present study investigates the impact of the electrode surface roughness on the electrofreezing of water. This research focuses on how the electrode microstructure induced by a laser treatment affects the nucleation and growth of ice crystals under controlled electric fields. For this, electrofreezing experiments of deionized water over electrodes with varying surface roughnesses and crystalline textures were conducted. The electrodes of the Al6061 T6 alloy were microstructured via the Laser Shock Processing (LSP) method. For this purpose, the pulse densities during the LSP process were varied (900, 1600, and 2500 pulses/cm2). The increase in pulse density was correlated to the microstructural features and average roughness of the LSP-treated Al6061 alloy. A wave-like microstructure was induced upon the LSP treatment, with roughnesses between 3.5 and 6 µm at the selected pulse densities. The results indicate that electrode roughness significantly influences the electrofreezing process. Rougher electrodes were found to increase the nucleation temperature, suggesting enhanced ice nucleation activity. These findings are attributed to the increased electric field concentration at the asperities of the rough surfaces and the (111) planes of the Al6061 alloy, which may facilitate the alignment of water molecules and the formation of critical ice nuclei. [ABSTRACT FROM AUTHOR]

Surface roughness is a critical factor in restorative dentistry, as it influences both the esthetic and functional outcomes of dental materials. The choice of abrasive powders used during the air polishing of dental restorations can significantly impact the surface roughness, potentially affecting the longevity and performance of the restoration. This study aimed to compare the effects of three different air-polishing powders—sodium bicarbonate, erythritol, and glycine—on the surface roughness of a 3M Filtek™ Supreme XTE (3M St. Paul, Minnesota 55144-1000) United States composite resin and a Fuji™ IX glass ionomer cement. This study also examined how different application times (5 and 10 s) influenced these outcomes. Materials and Methods: An in vitro study was conducted using standardized blocks of 3M Filtek™ Supreme XTE composite resin and Fuji™ IX glass ionomer cement. Each material was treated with sodium bicarbonate, erythritol, and glycine at two different exposure times (5 s and 10 s) using a professional air-polishing device. Surface roughness (Ra) was measured before and after the treatments using a contact profilometer. The data were statistically analyzed using ANOVA and Tukey's post hoc test to compare the mean roughness values among the different groups, with a significance level set at p < 0.05. Results: The results showed significant differences in surface roughness between the materials, powders, and application times. The composite resin exhibited lower roughness and variability compared with the Fuji™ IX, indicating a more uniform and predictable surface. Sodium bicarbonate produced the highest roughness values, particularly after 10 s of application, while glycine resulted in the lowest roughness with greater variability. Erythritol produced intermediate roughness with moderate variability. For the Fuji™ IX, sodium bicarbonate caused the greatest variability in roughness, while glycine produced the smoothest surfaces. The ANOVA results confirmed significant differences in mean roughness among the abrasive groups, with Tukey's post hoc test showing that glycine had significantly lower roughness than sodium bicarbonate, and erythritol had higher roughness than glycine but was lower than sodium bicarbonate. Conclusions: This study demonstrated that the choice of air-polishing powder and application time significantly affected the surface roughness of both 3M Filtek™ Supreme XTE composite resin and Fuji™ IX glass ionomer cement. Glycine consistently produced the smoothest surfaces, making it a preferable option for clinical scenarios where minimal surface roughness is desired. Sodium bicarbonate, while effective in cleaning, resulted in rougher surfaces, particularly after longer exposure times. These findings suggest that careful selection of polishing powders can enhance the esthetic and functional outcomes of dental restorations, contributing to their longevity. [ABSTRACT FROM AUTHOR]

Aim: The study aimed to compare the depth of cure, hardness, surface roughness, and wear resistance of four restorative materials used in pediatric dentistry: FUJI IX GP FAST, RivaSilver, SDR flow+, and Vertise Flow. Materials and Methods: The depth of cure was measured per ISO 4049 standards using a digital caliper, with 15 samples of each material. Hardness was evaluated using a Vickers indenter under a 10 N load for 20 s. Surface roughness was assessed before and after acid exposure using an optical profilometer according to ISO 4288. Brushing wear resistance was analyzed by subjecting samples to 20 and 60 min of brushing, followed by roughness measurements. Statistical analysis was performed using independent sample t-tests to determine the significance of differences between the materials, with p-values < 0.05 considered significant. Results: SDR flow+ exhibited the highest depth of cure with an average of 3.5 mm (±0.2 mm), significantly higher than Vertise Flow at 2.8 mm (±0.3 mm) (p < 0.001). Hardness testing revealed SDR flow+ had the highest average hardness (85 HV ± 4 HV), while Vertise Flow had the lowest (72 HV ± 5 HV) (p < 0.001). Surface roughness increased significantly after acid exposure for RivaSilver (from 1.2 μm ± 0.12 μm to 1.6 μm ± 0.15 μm, p = 0.007) and for SDR flow+ (from 0.85 μm ± 0.08 μm to 1.3 μm ± 0.14 μm, p = 0.001). Brushing wear resistance was highest in RivaSilver (Ra increase from 1.2 μm to 1.4 μm ± 0.11 μm) and lowest in FUJI IX GP FAST (Ra increase from 1.5 μm to 1.9 μm ± 0.15 μm, p < 0.001). Conclusions: The study demonstrates significant differences in performance among the tested materials. SDR flow+ showed a superior depth of cure and hardness, making it suitable for high-stress applications. However, all materials displayed increased surface roughness following acid exposure and brushing, with FUJI IX GP FAST showing the highest wear. These findings highlight the need to select restorative materials based on the specific clinical demands of pediatric patients, considering both their mechanical properties and resistance to wear and acid. [ABSTRACT FROM AUTHOR]

This study evaluated push-out bond test (POBT), surface roughness, and antimicrobial properties against Enterococcus faecalis of bioceramic sealers supplemented with silver nanoparticles (AgNPs). The sealers tested were CeraSeal®, EndoSequence® BC SealerTM, and Bio-C® Sealer. The POBT was measured with a Universal Testing Machine, and the type of failure was evaluated with a stereomicroscope. The roughness average (Sa) and peak–valley height (Sy) values were evaluated by atomic force microscopy. The bacterial growth inhibition was evaluated using a disk diffusion test, and antimicrobial activity was determined with the plate microdilution method. The POBT showed no significant difference between sealers with and those without NPs in cervical and apical thirds (p > 0.05). In the middle third, the adhesion force was significant for Endosequence BC Sealer® (p < 0.05). The results showed that the Sa and Sy parameters, when AgNPs were added, did not show a statistically significant difference compared to the groups without nanoparticles (p > 0.05). All tested sealers showed bacterial growth inhibition, but no significant difference was found. Their efficacy, in descending order of antibacterial activity when AgNPs were added, is as follows: EndoSequence® BC SealerTM > Bio-C® Sealer > CeraSeal®. The incorporation of AgNPs into bioceramics improves antimicrobial activity without affecting mechanical properties. [ABSTRACT FROM AUTHOR]

Coated SS316L is a potential alternative to the graphite bipolar plates (BPPs) used in proton-exchange membrane fuel cells (PEMFCs) owing to their low manufacturing cost and machinability. Due to their susceptibility to corrosion and passivation, which increases PEMFC ohmic resistance, protective and conductive coatings on SS316L have been developed. However, coating adhesion is one of the challenges in the harsh acidic environment of PEMFCs, affecting the performance and durability of BPPs. This study compares mechanical polishing and the frequently adopted chemical etchants for SS316L: Adler's, V2A, and Carpenter's etchant with different etching durations and their impact on the wettability, adhesion, and corrosion resistance of a Nb-coated SS316L substrate. Contact angle measurements and laser microscopy revealed that all etching treatments increased the hydrophobicity and surface roughness of SS316L substrates. Ex situ potentiodynamic and potentiostatic polarization tests and interfacial contact resistance analysis revealed high corrosion resistance, interfacial conductivity, and adhesion of the Nb-coated SS316L substrate pretreated with V2A (7 min) and Adler's (3 min) etchant. Increased hydrophobicity (contact angle = 101°) and surface roughness (Ra = 74 nm) achieved using V2A etchant led to the lowest corrosion rate (3.3 µA.cm−2) and interfacial resistance (15.4 mΩ.cm2). This study established pretreatment with V2A etchant (a solution of HNO3, HCl, and DI water (1:9:23 mole ratio)) as a promising approach for improving the longevity, electrochemical stability, and efficiency of the coated SS316L BPPs for PEMFC application. [ABSTRACT FROM AUTHOR]

This study investigates the tribological properties of graphite foils (GF) with densities of 1.0, 1.3, and 1.6 g/cm3, produced from purified natural graphite of different particle sizes (40–80 μm, 160–200 μm, >500 μm). Surface roughness was measured after cold rolling and friction testing at static (0.001 mm/s) and dynamic conditions (0.1 Hz and 1 Hz). Results showed that static friction tests yielded similar roughness values (Sa ≈ 0.5–0.7 μm, Sq ≈ 0.5–1.0 μm) across all densities and particle sizes. Dynamic friction tests revealed increased roughness (Sa from 0.7 to 3.5 μm, Sq from 1.0 to 6.0–7.0 μm). Friction coefficients (µ) decreased with higher sliding speeds, ranging from 0.22 to 0.13. GF with 40–80 μm particles had the lowest friction coefficient (µ = 0.13–0.15), while 160–200 μm particles had the highest (µ = 0.15–0.22). Density changes had minimal impact on friction for the 40–80 μm fraction but reduced friction for the 160–200 μm fraction. Young's modulus increased with density and decreased with particle size, showing values from 127–274 MPa for 40–80 μm, 104–212 MPa for 160–200 μm, and 82–184 MPa for >500 μm. The stress–strain state in the graphite foil samples was simulated under normal and tangential loads. This makes it possible to investigate the effect of the anisotropy of the material on the stress concentration inside the sample, as well as to estimate the elasticity modulus under normal compression. Structural analyses indicated greater plastic deformation in GF with 40–80 μm particles, reducing coherent-scattering region size from 28 nm to 24 nm. GF samples from 160–200 μm and >500 μm fractions showed similar changes, expanding with density increase from 18 nm to 22 nm. Misorientation angles of GF nanocrystallites decreased from 30° to 27° along the rolling direction (RD). The coherent scattering regions of GF with 40–80 μm particles increased, but no significant changes in the coherent scattering regions were observed for the 160–200 μm and >500 μm fractions during dynamic friction tests. Microstrains and residual macrostresses in GF increased with density for all fractions, expanding under higher friction-induced loads. Higher values of both stresses indicate a higher level of accumulated deformation, which appears to be an additional factor affecting the samples during friction testing. This is reflected in the correlation of the results with the roughness and friction coefficient data of the tested samples. [ABSTRACT FROM AUTHOR]

In this work, we present the innovative synthesis of salophen (acetaminosalol) derivatives in a solvent-free environment by high-speed ball milling, using a non-conventional activation method, which allowed obtaining compounds in a shorter time and with a better yield. Furthermore, for the first time, the salophen derivatives were deposited as composite films, using a matrix of poly 3,4-ethylene dioxythiophene:polystyrene sulfonate (PEDOT:PSS) polymer. Significant findings include the transformation from the benzoid to the quinoid form of PEDOT post-IPA treatment, as evidenced by Raman spectroscopy. SEM analysis revealed the formation of homogeneous films, and AFM provided insights into the changes in surface roughness and morphology post-IPA treatment, which may be crucial for understanding potential applications in electronics. The optical bandgap ranges between 2.86 and 3.2 eV for PEDOT:PSS-salophen films, placing them as organic semiconductors. The electrical behavior of the PEDOT:PSS-salophen films undergoes a transformation with the increase in voltage, from ohmic to space charge-limited conduction, and subsequently to constant current, with a maximum of 20 mA. These results suggest the possible use of composite films in organic electronics. [ABSTRACT FROM AUTHOR]

This in vitro study aimed to analyze the surface roughness (Ra) and color stability (ΔEab, ΔE00) following simulated mechanical brushing and to evaluate the microtensile (μTBS) of self-adhering resin flowable (SARF) to dentin. The selected materials were Constic, Yflow AS, and Tetric N flow (TNF/control). Thirty composite resin cylinders were fabricated for surface property evaluation. Ra and color were assessed both before and after simulated brushing. The thresholds of 50:50% perceptibility and acceptability of color differences in the evaluated resins were assessed. For μTBS analysis, fifteen molars were selected, sectioned to expose flat dentin surfaces, and restored according to the manufacturers' instructions for microtensile testing. There were statistically significant differences in Ra among the groups, with Constic exhibiting the highest Ra value (0.702 µm; p < 0.05), whereas Yflow AS presented the lowest Ra value (0.184 µm). No statistically significant difference in color was observed among the groups (p > 0.05). The 50:50% perceptibility and acceptability thresholds were set at 1.2 and 2.7 for ΔEab and 0.8 and 1.8 for ΔE 00. All the results fell within the acceptable limits. The mean μTBS values of Constic, Yflow AS, and TNF were 10.649 MPa, 8.170 MPa, and 33.669 MPa, respectively. This study revealed increased Ra and comparable color stability among all the tested composite resins after abrasion. However, the SARF exhibited lower μTBS compared to conventional using an adhesive system. [ABSTRACT FROM AUTHOR]

An Open-Graded Friction Course (OGFC) presents a rough surface and a porous structure and provides skid resistance under wet conditions, differing from that of a dense graded mixture. This study explored the distribution of surface macrotexture with depth in OGFC. Using cross-sectional images and semantic image segmentation techniques, the internal structure, porosity, and void size distribution were analyzed to assess the effectiveness of rainfall drainage. Skid resistance was evaluated with a British Pendulum Tester, focusing on the influence of surface macrotexture and internal macrostructure, particularly with regard to contact depth. Results show that finer gradations increase surface roughness peaks, which are concentrated near the top surface. In contrast, coarser mixtures exhibit a greater effective contact depth and more peaks with higher curvature. Finer gradations also result in lower porosity, greater void dispersion, and smaller average void diameters. During heavy rainfall, OGFC-13 exhibits the highest friction coefficient due to its effective contact, surface roughness, and internal voids, which facilitate water expulsion. This research provides insights into the skid resistance mechanism of OGFC in wet conditions and offers practical guidance for selecting the optimal gradation. [ABSTRACT FROM AUTHOR]

The Ni-GQDs composite plating was created using direct current (DC), single-pulse, and double-pulse power supplies, with GQDs serving as additives under supercritical CO2 conditions. A comparative analysis was conducted to evaluate the effects of different electrodeposition power sources on the microstructure and properties of the Ni-GQDs composite plating. High-Resolution Transmission Electron Microscopy (HRTEM) was employed to investigate the distribution of GQDs within the composite plating as well as to analyze d-spacing and diffraction patterns. Scanning Electron Microscopy (SEM) was utilized to illustrate the surface morphology of the plating and assess its surface quality. The grain size and preferred orientation of the plated layer were examined using X-ray Diffraction (XRD), while Atomic Force Microscopy (AFM) was used to evaluate the roughness of the surface. To compare the abrasion resistance of the various plating types, wear amounts and friction coefficients were measured through friction and wear tests. Additionally, corrosion resistance tests were performed to assess the corrosion resistance of each plating variant. The results indicate that the Ni-GQDs-III composite layers produced via double-pulse electrodeposition exhibit superior surface quality, characterized by smaller grain sizes, enhanced surface flatness, reduced surface roughness, and improved resistance to wear and corrosion. [ABSTRACT FROM AUTHOR]

Additive manufacturing from metal powders using selective laser melting technology is gaining increasing interest in various industries. The purpose of this study was to determine the effect of changes in process parameter values on the relative density, microstructure and mechanical properties of Ti-6Al-4V and Ti-6Al-7Nb alloy samples. The experiment was conducted in response to a noticeable gap in the research on the manufacturability of the Ti-6Al-7Nb alloy in SLM technology. This topic is significant given the growing interest in this alloy for biomedical applications. The results of this study indicate that by properly selecting the volumetric energy density (VED), the relative density of the material produced and the surface roughness of the components can be effectively influenced. Microstructural analyses revealed similar patterns in both alloys manufactured under similar conditions, characterized by columnar β phase grains with needle-like α' phases. Increasing the VED increased the tensile strength of the fabricated Ti-6Al-4V alloy components, while the opposite effect was observed for components fabricated from Ti-6Al-7Nb alloy. At the same time, Ti-6Al-7Nb alloy parts featured higher elongation values, which is desirable from the perspective of biomedical applications. [ABSTRACT FROM AUTHOR]

The fatigue performance of laser powder bed fusion-fabricated Ti-6Al-4V alloy was investigated using four-point bending testing. Specifically, the effects of keyhole and lack-of-fusion porosities along with various surface roughness parameters, were evaluated in the context of pore circularity and size using 2D optical metallography. Surface roughness of Sa = 15 to 7 microns was examined by SEM, and the corresponding fatigue performance was found to vary by 102 cycles to failure. The S–N curves for the various defects were also correlated with process window examination in laser beam power–velocity (P–V) space. Basquin's stress-life relation was well fitted to the experimental S–N curves for various process parameters except keyhole porosity, indicating reduced importance for LPBF-fabricated Ti-6Al-4V alloy components. [ABSTRACT FROM AUTHOR]

Correct design of the sheet metal forming process requires knowledge of the friction phenomenon occurring in various areas of the drawpiece. Additionally, the friction at the drawbead is decisive to ensure that the sheet flows in the desired direction. This article presents the results of experimental tests enabling the determination of the coefficient of friction at the drawbead and using a specially designed tribometer. The test material was a DC04 carbon steel sheet. The tests were carried out for different orientations of the samples in relation to the sheet rolling direction, different drawbead heights, different lubrication conditions and different average roughnesses of the countersamples. According to the aim of this work, the Features Importance analysis, conducted using the Gradient-Boosted Regression Trees algorithm, was used to find the influence of several parameter features on the coefficient of friction. The advantage of gradient-boosted decision trees is their ability to analyze complex relationships in the data and protect against overfitting. Another advantage is that there is no need for prior data processing. According to the best of the authors' knowledge, the effectiveness of gradient-boosted decision trees in analyzing the friction occurring in the drawbead in sheet metal forming has not been previously studied. To improve the accuracy of the model, five MinLeafs were applied to the regression tree, together with 500 ensembles utilized for learning the previously learned nodes, noting that the MinLeaf indicates the minimum number of leaf node observations. The least-squares-boosting technique, often known as LSBoost, is used to train a group of regression trees. Features Importance analysis has shown that the friction conditions (dry friction of lubricated conditions) had the most significant influence on the coefficient of friction, at 56.98%, followed by the drawbead height, at 23.41%, and the sample width, at 11.95%. The average surface roughness of rollers and sample orientation have the smallest impact on the value of the coefficient of friction at 6.09% and 1.57%, respectively. The dispersion and deviation observed for the testing dataset from the experimental data indicate the model's ability to predict the values of the coefficient of friction at a coefficient of determination of R2 = 0.972 and a mean-squared error of MSE = 0.000048. It was qualitatively found that in order to ensure the optimal (the lowest) coefficient of friction, it is necessary to control the friction conditions (use of lubricant) and the drawbead height. [ABSTRACT FROM AUTHOR]

The selection of the right tool path trajectory and the corresponding machining parameters for end milling is a challenge in mold and die industries. Subsequently, the selection of appropriate tool path parameters can reduce overall machining time, improve the surface finish of the workpiece, extend tool life, reduce overall cost, and improve productivity. This work aims to establish the performance of end milling process parameters and the impact of trochoidal toolpath parameters on the surface finish of AISI D3 steel. It especially focuses on the effect of the tool tip nose radius deviation on the surface quality using precision measurement techniques. The experimental design was carried out in a systematic manner using a face-centered central composite design (FCCD) within the framework of response surface methodology (RSM). Twenty different experiment trials were conducted by changing the independent variables, such as cutting speed, feed rate, and trochoidal pitch distance. The main effects and the interactions of these parameters were determined using analysis of variance (ANOVA). The optimal conditions were identified using a multiple objective optimization method based on desirability function analysis (DFA). The developed empirical models showed statistical significance with the best process parameters, which include a feed rate of 0.05 m/tooth, a trochoidal pitch distance of 1.8 mm, and a cutting speed of 78 m/min. Further, as the trochoidal pitch distance increased, variations in the tool tip cutting edge were observed on the machined surface due to peeling off of the coating layer. The flaws on the tool tip, which alter the edge micro-geometry after machining, resulted in up to 33.83% variation in the initial nose radius. Deviations of 4.25% and 5.31% were noted between actual and predicted values of surface roughness and the nose radius, respectively. [ABSTRACT FROM AUTHOR]

The impact of wet treatment using an (NH4)2S-alcohol solution on the interface state of the p-GaN/Ni/Au/Pt contact system and laser diode processing was investigated. Sulfur wet cleaning resulted in reduced surface roughness and contact resistivity. The lowest specific contact resistance (ρc < 1 × 10−4 Ω·cm2) was achieved with samples treated with an (NH4)2S-isopropanol solution, whereas the highest resistivity (ρc = 3.3 × 10−4 Ω·cm2) and surface roughness (Ra = 16 nm) were observed in samples prepared by standard methods. Annealing the contact system in an N2 + O2 + H2O atmosphere caused degradation through species inter-diffusion and metal-metal solid solution formation, irrespective of the preparation method. Standard prepared substrates developed a thin GaN-Au intermediate layer at the interface after heat treatment. Enhanced adhesion and the absence of GaN decomposition were observed in samples additionally cleaned with the (NH4)2S-solvent solution. Complete oxidation of nickel to NiO was observed in samples that underwent additional sulfur solution treatment. The intensity of metal species mixing and nickel oxidation was influenced by the metal diffusion rate and was affected by the initial state of the GaN substrate obtained through different wet treatment methods. [ABSTRACT FROM AUTHOR]

This study investigated the effect of abrasive water jet (AWJ) kinematic parameters, such as jet traverse speed and water pressure, abrasive mass flow rate, and standoff distance on the surface of BK7. Nozzle A reinforced with a 100 nm particle-sized coating of titanium alloy has more wear resistance compared to Nozzle B coated with nothing. Through analysis of variance and measurement of BK7 surface quality, it is concluded that the grooving and plowing caused by abrasive particles and irregularities in the abrasive water jet machined surface with respect to traverse speed (3, 7.2, 7.8, and 9 mm/min), abrasive flow rate (7 L/min and 10 L/min, 80 mesh) and water pressure (2 and 3 MPa) were investigated using surface topography measurements. The surface roughness (15.734 nm) of BK7 results show that a nozzle coated with titanium alloy has more hardness, which protects BK7 undamaged and super-smooth. The values of selected surface roughness profile parameters—average roughness (Ra) and maximum height of PV (maximum depth of peak and valleys)—reveal a comparatively smooth BK7 surface in composites reinforced with 2% titanium alloy in the nozzle weight at a traverse speed of 7.8 mm/min. Moreover, abrasive water jet machining at high water pressure (3 MPa) produced better surface quality due to material removal and effective cleaning of lens fragmentation and abrasive particles from the polishing zone compared to a lower water pressure (2 MPa), low traverse speed (5 mm/min), and low abrasive mass flow rate (200 g/min). [ABSTRACT FROM AUTHOR]

The work deals with the influence of the reach of the applied tool holder on the edge wear, dimensional accuracy and surface quality defined by the topography as well as the roughness of the machined surface. The research has been conducted on specimens made of Inconel 718 in the configuration of sleeves, within the scope of finish turning with constant cutting parameters, vc = 85 m/min; f = 0.14 mm/rev; ap = 0.2 mm. The material under machining has undergone heat treatment procedures such as solution treatment and precipitation hardening, resulting in a hardness of 45 ± 2 HRC. Two kinds of turning holders have been used with the reaches of 120 mm and 700 mm. The tools are intended for turning external and internal surfaces, respectively. The tests have been conducted using V-shaped cutting inserts manufactured by different producers, made of fine-grained carbide with coatings applied by the PVD (Physical Vapour Deposition) and CVD (Chemical Vapour Deposition) methods. The edge wear has been evaluated. The value of the achieved diameter dimensions has also been assessed in relation to the set ones, as well as the recorded values of surface roughness and the surface topography parameters have also been assessed. It has been determined that the quality of the manufactured surface evaluated by the 2D and 3D roughness parameters, as well as the dimensional quality are influenced by the kind of the applied tool holder. The influence is also visible considering the edge wear. The smallest values of the deviations from the nominal dimensions have been obtained for the coated inserts of the range of higher abrasion resistance (taking into account information from the producers). The obtained results show that in predicting the dimensional accuracy in the process of turning Inconel 718 alloy with long-overhang tools, one should consider the necessity of correction of the tool path. Taking into account the achieved surface roughness, it should be pointed out that not only the kind of the tool coating but also the character of its wear has a great influence, particularly, when a long cutting distance is required. [ABSTRACT FROM AUTHOR]

Millimeter-wave channel modeling is the basis of fifth-generation (5G) communication network design and applications. In urban microcellular environments, the roughness of wall surfaces can be comparable to the wavelengths of millimeter waves, resulting in walls that cannot be considered as smooth surfaces. Therefore, channel modeling methods based on only traditional three-dimensional ray tracing (RT) or the three-dimensional parabolic equation (PE) result in the limited computational accuracy of millimeter-wave channel models for urban environments. Based on the scattering theory of a rough surface and the typical scattering characteristics of a millimeter wave, the end field of the three-dimensional vector PE is regarded as the initial field of three-dimensional RT. Moreover, the number of scattered rays and scattering angles are introduced. Finally, a three-dimensional fully polarized millimeter-wave hybrid propagation channel model (3DFPHPCM) is proposed. The proposed model improves the computational accuracy of a single deterministic model. Millimeter-wave channel measurements in non-line-of-sight (NLOS) environments were carried out to verify and optimize the proposed 3DFPHPCM. The results show that the root mean square error (RMSE) and mean absolute error (MAE) of the proposed 3DFPHPCM are both minimized when compared to three-dimensional RT or the three-dimensional PE, which indicates that the proposed 3DFPHPCM has higher computational accuracy. Moreover, its runtime is the shortest among the methods. The results presented herein provide technical support for the layout of base stations. [ABSTRACT FROM AUTHOR]

Radiotherapy plays a key role in the treatment of the early and advanced stages of head and neck cancer. To date, there is still no consensus on the effects of radiotherapy on the mechanical properties of fluoride-releasing restorative materials which can be used in patients undergoing radiotherapy with increased incidence of caries. The fluoride-releasing materials Equia Forte HT and Cention N were compared to the resin-based materials Tetric EvoCeram and Tetric Power Fill. Standard irradiation was performed with a linear accelerator. Vickers microhardness, mass, surface roughness and color were measured before and after irradiation. Cention N and Tetric PowerFill showed stability in the mass, while the surface roughness did not change in any of the examined groups. Resistance to microhardness change was shown by Cention N, Tetric PowerFill and Tetric EvoCeram, and the color change was significant in all groups (p < 0.05). It should be remembered that patients receiving head and neck radiation therapy may experience adverse effects from the treatment, including changes in the mechanical properties of the restorative materials. The obtained results suggest that Cention N can be used as a material in patients undergoing head and neck radiotherapy due to the mechanical stability and depo effect of fluoride release. [ABSTRACT FROM AUTHOR]

A main topic in mass production of machine parts is how to increase the productivity to produce more parts in a given time while maintaining the prescribed surface quality on the machined surfaces. Novel machining procedures have been introduced to achieve this goal; however, the further development of already established and wide-spread procedures can offer simply accessible solutions. Tangential turning is a rediscovered variant of the traditional turning procedure, where a specially designed cutting tool ensures chip removal with a feed tangential to the workpiece. This process results in low surface roughness even at higher feed rates. In this paper, the achievable surface roughness is analyzed by analytical and experimental steps. In the mathematical analysis, the theoretical surface roughness is determined using the constructive geometric modelling method. The worked-out equations are validated in cutting experiments on 42CrMo4 grade steel workpieces. The theoretical and experimental analyses show that the strictly prescribed surface roughness can be achieved with high feed rates by the application of tangential turning. [ABSTRACT FROM AUTHOR]

Cirrus clouds have an extensive global coverage and their high altitude means they play a critical role in the atmospheric radiation balance. Hexagonal ice plates and columns are two of the most abundant species present in cirrus and yet there remains a poor understanding of how surface roughness affects the scattering of light from these particles. To advance current understanding, the scattering properties of hexagonal ice plates with varying surface roughness properties are simulated using the discrete dipole approximation and the parent beam tracer physical–optics method. The ice plates are chosen to have a volume-equivalent size parameter of 2 π r / λ = 60 , where r is the radius of the volume-equivalent sphere, and a refractive index n = 1.31 + 0 i at a wavelength λ = 0.532 µm. The surface roughness is varied in terms of a characteristic length scale and an amplitude. The particles are rotated into 96 orientations to obtain the quasi-orientation averaged scattering Mueller matrix and integrated single-scattering parameters. The study finds that the scattering is largely invariant with respect to the roughness length scale, meaning it can be characterised solely by the roughness amplitude. Increasing the amplitude is found to lead to a decrease in the asymmetry parameter. It is also shown that roughness with an amplitude much smaller than the wavelength has almost no effect on the scattering when compared with a pristine smooth plate. The parent beam tracer method shows good agreement with the discrete dipole approximation when the characteristic length scale of the roughness is several times larger than the wavelength, with a computation time reduced by a factor of approximately 500. [ABSTRACT FROM AUTHOR]

We herein report successful syntheses of both nickel cobalt sulfide (NCS) and its composite with zeolite (NCS@Z) using a solvothermal method. Techniques such as EDX analysis, SEM, and molar ratio determination were used for product characterization. The incorporation of NCS significantly changed the surface roughness and active sites of the zeolite, improving the efficiency of methylene blue degradation and its reusability, especially under UV irradiation. In comparing the pseudo-first order rates, the highest degradation efficiency of methylene blue was achieved with NCS-2@Z, having a degradation extent of 91.07% under UV irradiation. This environmentally friendly approach offers a promising solution for the remediation of methylene blue contamination in various industries. [ABSTRACT FROM AUTHOR]

The current study aims to evaluate the performance of the ultrasonic vibration-assisted milling (USVAM) process when machining two different materials with high deviations in mechanical properties, specifically 7075 aluminium alloy and Ti-6Al-4V titanium alloy. Additionally, this study seeks to develop an AI-based model to predict the process performance based on experimental data for the different workpiece characteristics. In this regard, an ultrasonic vibratory setup was designed to provide vibration oscillations at 28 kHz frequency and 8 µm amplitude in the cutting feed direction for the two characterised materials of 7075 aluminium alloy (150 BHN) and Ti-6Al-4V titanium alloy (350 BHN) workpieces. A series of slotting experiments were conducted using both conventional milling (CM) and USVAM techniques. The axial cutting force and machined slot surface roughness were evaluated for each method. Subsequently, Support Vector Regression (SVR) and artificial neural network (ANN) models were built, tested and compared. AI-based models were developed to analyse the experimental results and predict the process performance for both workpieces. The experiments demonstrated a significant reduction in cutting force by up to 30% and an improvement in surface roughness by approximately four times when using USVAM compared to CM for both materials. Validated by the experimental findings, the ANN model accurately and better predicted the performance metrics with RMSE = 0.11 µm and 0.12 N for Al surface roughness and cutting force. Regarding Ti, surface roughness and cutting force were predicted with RMSE of 0.12 µm and 0.14 N, respectively. The results indicate that USVAM significantly enhances milling performance in terms of a reduced cutting force and improved surface roughness for both 7075 aluminium alloy and Ti-6Al-4V titanium alloy. The ANN model proved to be an effective tool for predicting the outcomes of the USVAM process, offering valuable insights for optimising milling operations across different materials. [ABSTRACT FROM AUTHOR]

The abundant pore structure and carbon composition of sphagnum peat moss render it a bio-based adsorbent for efficient methylene blue removal from wastewater. By utilizing sphagnum moss sourced from Guizhou, China, as raw material, a cost-effective and highly efficient bio-based adsorbent material was prepared through chemical modification. The structure and performance of the modified sphagnum moss were characterized using SEM, EDS, FTIR, and TGA techniques. Batch adsorption experiments explored the effects of contact time, adsorbent dosage, pH, initial dye concentration, and temperature on adsorption performance. Kinetics, isotherm models, and thermodynamics elucidated the adsorption behavior and mechanism. The modified sphagnum moss exhibited increased surface roughness and uniform surface modification, enhancing active site availability for improved adsorption. Experimental data aligned well with the Freundlich isotherm model and pseudo-second-order kinetic model, indicating efficient adsorption. The study elucidated the adsorption mechanism, laying a foundation for effective methylene blue removal. The utilization of modified sphagnum moss demonstrates significant potential in effectively removing MB from contaminated solutions due to its robust adsorption capability and efficient reusability. [ABSTRACT FROM AUTHOR]

Hollow sinking experiments and tensile tests were conducted to clarify the evolution of surface roughness during hollow sinking. Stainless steel tubes (outer diameter: 1.5 mm; wall thickness: 0.045 mm) featuring a single grain spanning the wall thickness achieved via annealing as the starting material. The tube was drawn without an internal tool using a draw bench by controlling the tube drawing speed ratio of the die entrance and exit sides. The surface roughnesses of the inner and outer surfaces at the die entrance and exit sides of the drawn tube were compared with the surface roughnesses of the inner and outer surfaces under the uniaxial tensile deformation of the starting material. As a result, two major findings were revealed; the surface roughness formation behavior during the hollow sinking; the uniaxial tensile deformation exhibits a tube on both sides of the entrance and the exit of a die. Former uniaxial tensile deformation forms surface roughness of the tube at the die-entrance-side. However, hollow sinking reduces the roughness. The tube keeps its small roughness even though it is applied the later uniaxial tensile deformation behind the die exit. Furthermore, the conventional formula to predict the surface roughness of a metal sheet caused by the uniaxial tensile deformation can predict the surface roughness of a tube in the hollow sinking. At both die entrance and exit sides, the roughness of the inner surface was larger than that of the outer surface at the die entrance and exit side. The outer surface of the tube contacts the inside of a die when the tube passes through the die. The height of the convex parts decreased at that moment. Hollow sinking suppressed the increase in surface roughness of the inner surface as the outer surface was smoothed in the die. However, due to the formation of surface roughness after leaving the die, there is an overall increasing trend in inner surface roughness. [ABSTRACT FROM AUTHOR]

Additive manufacturing (AM) techniques are among the fastest-growing technologies for producing even the most geometrically complex models. Unfortunately, the lack of development of metrology guidelines for these methods, related to dimensional and geometry accuracy and surface roughness, significantly limits the commercialization of finished products manufactured using these methods. This paper aims to evaluate the macro- and micro-geometry of models manufactured using the PolyJet method from three types of photopolymer resins: Digital ABS Plus, RGD 720, and Vero Clear. For this purpose, test parts were designed and then manufactured on an Object 350 Connex3 3D printer. The Atos II Triple Scan optical system and the InfiniteFocusG4 microscope were used to evaluate macro- and micro-geometry, respectively. For both systems, measurement procedures were developed to obtain statistical results for evaluating geometric accuracy and surface roughness parameters. In the case of macro-geometry, for Digital ABS Plus and Vero Clear materials, 50% of the central deviations (between first quartile Q1 and third quartile Q3) lie within the range (−0.06, 0.03 mm) and for RGD 720 material within the range (−0.08, 0.01 mm). For micro-geometry, the arithmetic mean height (Sa) values for the Digital ABS Plus and Vero Clear samples were approximately 1.6 and 2.0 µm, respectively, while for RGD 720, it was 15.9 µm. The total roughness height expressed by reduced peak height (Spk) + core height (Sk) + reduced dale depth (Svk) for the Digital ABS Plus and Vero Clear samples was approximately 9.1 and 10.5 µm, respectively, while for the RGD 720, it was 101.9 µm. [ABSTRACT FROM AUTHOR]

The TC4 titanium alloy is widely used in medical, aerospace, automotive, shipbuilding, and other fields due to its excellent comprehensive properties. As an advanced processing technology, laser processing can be used to improve the surface quality of TC4 titanium alloy. In the present research, a new type of rotational laser processing method was adopted, by using a beam shaper to modulate the Gaussian spot into a line spot, with uniform energy distribution. The effects of the laser power and rotational speed on the laser ablation surface of the TC4 titanium alloy were analyzed. The results reveal that the melting mechanism of the material surface gradually changes from surface over melt to surface shallow melt with the increase in the measurement radius and the surface roughness increases first, then decreases and, finally, tends to be stable. By changing the laser power, the surface roughness changes significantly with the variation in the measurement radius. Because low laser power cannot provide sufficient laser energy, the measurement radius corresponding to the surface roughness peak of the microcrack area is reduced. Under a laser power of 11 W, the surface roughness reaches its peak when the measurement radius is 600 μm, which is 200 μm lower than that of a laser power of 12 W, 13 W, and 14 W. By changing the rotational speed, the centrifugal force generated by the rotation of the specimen affects the distribution and re-condensation of the molten pool of the surface. As the rotational speed increases, the shallow pit around the pit is made shallower by the filling of the pit with molten material and the height of the bulge decreases, until it disappears. The surface oxygen content of the material increases first and then decreases with the increase in the measurement radius and gradually approaches the initial surface state. Compared with a traditional laser processing spot, the rotational line spot covers a larger processing area of 22.05 mm2. This work can be used as the research basis for rotational modulation laser polishing and has significance for guiding the innovative development of high-quality and high-efficiency laser processing technology. [ABSTRACT FROM AUTHOR]

With the rapid advancement of 3D-printing technology, additive manufacturing using FDM extrusion has emerged as a prominent method in manufacturing. However, it encounters certain limitations, notably in surface quality and dimensional accuracy. Addressing issues related to stability and surface roughness necessitates the integration of 3D-printing technology with traditional machining, a strategy known as the hybrid technique. This paper presents a study of the surface geometric parameters and microstructure of plastic parts produced by FDM. Sleeve-shaped samples were 3D-printed from polyethylene terephthalate glycol material using variable layer heights of 0.1 mm and 0.2 mm and then subjected to the turning process with PVD-coated DCMT11T304 turning inserts using variable cutting parameters. The cutting depth was constant at 0.82 mm. Surface roughness values were correlated with the cutting tool feed rate and the printing layer height applied. The selected specimen's microstructure was studied with a Zeiss EVO MA 15 scanning electron microscope. The roundness was measured with a Keyence VR-6200 3D optical profilometer. The research results confirmed that the additional application of turning, combined with a reduction in the feed rate (0.0506 mm/rev) and the height of the printed layer (0.1 mm), reduced the surface roughness of the sleeve (Ra = 1.94 μm) and increased its geometric accuracy. [ABSTRACT FROM AUTHOR]