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The implementation of the laser sintering for inkjet-printed nanoparticles and metal organic decomposition (MOD) inks on a flexible polymeric film has been analyzed in detail. A novel approach by implementing, next to a commonly 3.2 mm diameter spot laser optic, a line laser optic with a laser beam area of 2 mm × 80 mm, demonstrates the high potential of selective laser sintering to proceed towards a fast and efficient sintering methodology in printed electronics. In this work, a multiplicity of laser parameters, primary the laser speed and the laser power, have been altered systematically to identify an optimal process window for each ink and to convert the dried and non-conductive patterns into conductive and functional silver structures. For each ink, as well as for the two laser optics, a suitable laser parameter set has been found, where a conductivity without any damage to the substrate or silver layer could be achieved. In doing so, the margin of the laser speed for both optics is ranging in between 50 mm/s and 100 mm/s, which is compatible with common inkjet printing speeds and facilitates an in-line laser sintering approach. Considering the laser power, the typical parameter range for the spot laser lays in between 10 W and 50 W, whereas for the line optics the full laser power of 200 W had to be applied. One of the nanoparticle silver inks exhibits, especially for the line laser optic, a conductivity of up to 2.22 × 107 S‧m−1, corresponding to 36% of bulk silver within a few seconds of sintering duration. Both laser sintering approaches together present a remarkable facility to use the laser either as a digital tool for sintering of defined areas by means of a spot beam or to efficiently sinter larger areas by means of a line beam. With this, the utilization of a laser sintering methodology was successfully validated as a promising approach for converting a variety of inkjet-printed silver patterns on a flexible polymeric substrate into functionalized conductive silver layers for applications in the field of printed electronics. [ABSTRACT FROM AUTHOR]

The tension system is one of the most critical systems in gravure printed electronic equipment. It possesses a complex structure that spans the entire feeding process, from unwinding through printing to rewinding. This article focuses on the research of multi-span tension control for printing systems. Firstly, the characteristics and requirements of the tension-control system in the printing section were analyzed, and a multi-span tension-control structure was devised. Then, based on the coupled mathematical model of the multi-span tension system, a static decoupling model was formulated, and a first-order active disturbance rejection control (ADRC) controller was designed utilizing active disturbance rejection control technology. Finally, to verify the control performance of the ADRC decoupling controller for the printing tension system, simulation and experimental studies were conducted using MATLAB/Simulink R2018a and a dedicated experimental platform, and the results were then compared with those obtained from a traditional PID controller. The research findings indicate that the designed multi-span tension-control system demonstrates outstanding decoupling performance and anti-interference capabilities, effectively enhancing the tension-control accuracy of gravure printed electronic equipment. [ABSTRACT FROM AUTHOR]

The hybridization of single-walled carbon nanotubes (SWCNTs) and Cu nanoparticles offers a promising strategy for creating highly conductive and mechanically stable fillers for flexible printed electronics. In this study, we report the ultrafast synthesis of SWCNT/Cu hybrid nanostructures and the fabrication of flexible electrodes under ambient conditions through a laser-induced photo-thermal reaction. Thermal energy generated from the nonradiative relaxation of the π-plasmon resonance of SWCNTs was utilized to reduce the Cu-complex (known as a metal–organic decomposition ink) into Cu nanoparticles. We systematically investigated the effects of SWCNT concentration and output laser power on the structural and electrical properties of the SWCNT/Cu hybrid electrodes. The SWCNT/Cu electrodes achieved a minimum electrical resistivity of 46 μohm·cm, comparable to that of the metal-based printed electrodes. Mechanical bending tests demonstrated that the SWCNT/Cu electrodes were highly stable and durable, with no significant deformation observed even after 1000 bending cycles. Additionally, the electrodes showed rapid temperature increases and stable Joule heating performance, reaching temperatures of nearly 80 °C at an applied voltage of less than 3.5 V. [ABSTRACT FROM AUTHOR]

This paper describes the process of producing chemosensors based on hybrid nanostructures obtained from Al2O3, as well as ZnO ceramic nanotubes and the following conducting polymers: poly(3-hexylthiophene), polyaniline emeraldine-base (PANI-EB), and poly(3, 4-ethylenedioxythiophene)-polystyrene sulfonate. The process for creating ceramic nanotubes involves three steps: creating polymer fiber nets using poly(methyl methacrylate), depositing ceramic films onto the nanofiber nets using magnetron deposition, and heating the nanotubes to 600 °C to burn off the polymer support completely. The technology for obtaining hybrid nanostructures from ceramic nanotubes and conducting polymers is drop-casting. AFM analysis emphasized a higher roughness, mainly in the case of PANI-EB, for both nanotube types, with a much larger grain size dimension of over 5 μm. The values of the parameter Rku were close or slightly above 3, indicating, in all cases, the formation of layers predominantly characterized by peaks and not by depressions, with a Gaussian distribution. An ink-jet printer was used to generate chemiresistors from ceramic nanotubes and PANI-EB structures, and the metallization was made with commercial copper ink for printed electronics. Calibration curves were experimentally generated for both sensing structures across a wider range of NH3 concentrations in air, reaching up to 5 ppm. A 0.5 ppm detection limit was established. The curve for the ZnO:PANI-EB structure presented high linearity and lower resistance values. The sensor could be used in medical diagnosis for the analysis of breath ammonia and biomarkers for predicting CKD in stages higher than 1. The threshold value of 1 ppm represents a feasible value for the presented sensor, which can be defined as a simple, low-value and robust device for individual use, beneficial at the patient level. [ABSTRACT FROM AUTHOR]

Nowadays, additive manufacturing technologies have impacted different engineering sectors. Three- and four-dimensional printing techniques are increasingly used in soft and flexible electronics thanks to the possibility of working contemporarily with several materials on various substrates. The materials portfolio is wide, as well as printing processes. Shape memory polymers, together with composites, have gained great success in the electronic field and are becoming increasingly popular for fabricating pH, temperature, humidity, and stress sensors that are integrated into wearable, stretchable, and flexible devices, as well as for the fabrication of communication devices, such as antennas. Here, we report an overview of the state of the art about the application of 4D printing technologies and smart materials in electronics. [ABSTRACT FROM AUTHOR]

In battery systems, there are several established form factors targeting mass market applications, like D, C, AA, AAA series, lithium round cells, and coin cells. Besides these standardized batteries, in printed electronics, there are several approaches to realize flat batteries of different material systems fabricating primary and secondary battery types. For a dedicated application in agriculture, a sensor system requires a degradable primary battery. In this paper, the development of a dedicated zinc–carbon battery is described, supplying the sensor application with 4.5 Vnom. The battery has a 170 mm length and a 23 mm outer diameter. while the inner core is open for the antenna system of the application. The active area is up to 161 cm2. The design and manufacturing aspects are described. The rolled-up battery system is fully charged after manufacturing and ready to operate. It may remain inside the degradable sensor system after use in the field. [ABSTRACT FROM AUTHOR]

In this study, Silicon Carbide (SiC) nanoparticle-based serigraphic printing inks were formulated to fabricate highly sensitive and wide temperature range printed thermistors. Inter-digitated electrodes (IDEs) were screen printed onto Kapton® substrate using commercially avaiable silver ink. Thermistor inks with different weight ratios of SiC nanoparticles were printed atop the IDE structures to form fully printed thermistors. The thermistors were tested over a wide temperature range form 25 °C to 170 °C, exhibiting excellent repeatability and stability over 15 h of continuous operation. Optimal device performance was achieved with 30 wt.% SiC-polyimide ink. We report highly sensitive devices with a TCR of −0.556%/°C, a thermal coefficient of 502 K (β -index) and an activation energy of 0.08 eV. Further, the thermistor demonstrates an accuracy of ±1.35 °C, which is well within the range offered by commercially available high sensitivity thermistors. SiC thermistors exhibit a small 6.5% drift due to changes in relative humidity between 10 and 90%RH and a 4.2% drift in baseline resistance after 100 cycles of aggressive bend testing at a 40° angle. The use of commercially available low-cost materials, simplicity of design and fabrication techniques coupled with the chemical inertness of the Kapton® substrate and SiC nanoparticles paves the way to use all-printed SiC thermistors towards a wide range of applications where temperature monitoring is vital for optimal system performance. [ABSTRACT FROM AUTHOR]

The technology to jet print metal lines with precise shape fidelity on diverse substrates is gaining higher interest across multiple research fields. It finds applications in additively manufactured flexible electronics, environmentally friendly and sustainable electronics, sensor devices for medical applications, and fabricating electrodes for solar cells. This paper provides an experimental investigation to deepen insights into the non-contact printing of solder lines using StarJet technology, eliminating the need for surface activation, substrate heating, curing, or post-processing. Moreover, it employs bulk metal instead of conventional inks or pastes, leading to cost-effective production and enhanced conductivity. The effect of molten metal temperature, substrate temperature, standoff distance, and printing velocity was investigated on polymer foils (i.e., PET sheets). Robust printing parameters were derived to print uniform, bulge-free, bulk metal lines suitable for additive manufacturing applications. The applicability of the derived parameters was extended to 3D-printed PLA, TPU, PA-GF, and PETG substrates having a much higher surface roughness. Additionally, a high aspect ratio of approx. 16:1 wall structure has been demonstrated by printing multiple metal lines on top of each other. While challenges persist, this study contributes to advancing additively manufactured electronic devices, highlighting the capabilities of StarJet metal jet-printing technology. [ABSTRACT FROM AUTHOR]

The value of two-dimensional (2D) materials in printed electronics has been gradually explored, and the rheological properties of 2D material dispersions are very different for various printing technologies. Understanding the rheological properties of 2D material dispersions plays a vital role in selecting the optimal manufacturing technology. Inkjet printing is suitable for small nanosheet sizes and low solution viscosity, and it has a significant advantage in developing nanosheet inks because of its masklessness, high efficiency, and high precision. In this work, we selected 2D Ti0.8Co0.2O2 nanosheets, which can be synthesized in large quantities by the liquid phase exfoliation technique; investigated the effects of nanosheet particle size, solution concentration on the rheological properties of the dispersion; and obtained the optimal printing processing method of the dispersion as inkjet printing. The ultrathin Ti0.8Co0.2O2 nanosheet films were prepared by inkjet printing, and their magnetic characteristics were compared with those of Ti0.8Co0.2O2 powder. The films prepared by inkjet printing exhibited long-range ordering, maintaining the nanosheet powders' paramagnetic characteristics. Our work underscored the potential of inkjet printing as a promising method for fabricating precisely controlled thin films using 2D materials, with applications spanning electronics, sensors, and catalysis. [ABSTRACT FROM AUTHOR]

This paper describes the process of producing chemiresistors based on hybrid nanostructures obtained from graphene and conducting polymers. The technology of graphene presumed the following: dispersion and support stabilization based on the chemical vapor deposition technique; transfer of the graphene to the substrate by spin-coating of polymethyl methacrylate; and thermal treatment and electrochemical delamination. For the process at T = 950 °C, a better settlement of the grains was noticed, with the formation of layers predominantly characterized by peaks and not by depressions. The technology for obtaining hybrid nanostructures from graphene and conducting polymers was drop-casting, with solutions of Poly(3-hexylthiophene (P3HT) and Poly[(9,9-dioctylfluorenyl-2,7-diyl)-co-bithiophene] (F8T2). In the case of F8T2, compared to P3HT, a 10 times larger dimension of grain size and about 7 times larger distances between the peak clusters were noticed. To generate chemiresistors from graphene–polymer structures, an ink-jet printer was used, and the metallization was made with commercial copper ink for printed electronics, leading to a structure of a resistor with an active surface of about 1 cm2. Experimental calibration curves were plotted for both sensing structures, for a domain of CH4 of up to 1000 ppm concentration in air. A linearity of the curve for the low concentration of CH4 was noticed for the graphene structure with F8T2, presenting a sensitivity of about 6 times higher compared with the graphene structure with P3HT, which makes the sensing structure of graphene with F8T2 more feasible and reliable for the medical application of irritable bowel syndrome evaluation. [ABSTRACT FROM AUTHOR]

Flexible electronics, also referred to as printable electronics, represent an interesting technology for implementing electronic circuits via depositing electronic devices onto flexible substrates, boosting their possible applications. Among all flexible electronics, interdigitated electrodes (IDEs) are currently being used for different sensor applications since they offer significant benefits beyond their functionality as capacitors, like the generation of high output voltage, fewer fabrication steps, convenience of application of sensitive coatings, material imaging capability and a potential of spectroscopy measurements via electrical excitation frequency variation. This review examines the role of IDEs in printed and flexible electronics since they are progressively being incorporated into a myriad of applications, envisaging that the growth pattern will continue in the next generations of flexible circuits to come. [ABSTRACT FROM AUTHOR]

Improving agricultural production relies on the decisions and actions of farmers and land managers, highlighting the importance of efficient soil monitoring techniques for better resource management and reduced environmental impacts. Despite considerable advancements in soil sensors, their traditional bulky counterparts cause difficulty in widespread adoption and large-scale deployment. Printed electronics emerge as a promising technology, offering flexibility in device design, cost-effectiveness for mass production, and a compact footprint suitable for versatile deployment platforms. This review overviews how printed sensors are used in monitoring soil parameters through electrochemical sensing mechanisms, enabling direct measurement of nutrients, moisture content, pH value, and others. Notably, printed sensors address scalability and cost concerns in fabrication, making them suitable for deployment across large crop fields. Additionally, seamlessly integrating printed sensors with printed antenna units or traditional integrated circuits can facilitate comprehensive functionality for real-time data collection and communication. This real-time information empowers informed decision-making, optimizes resource management, and enhances crop yield. This review aims to provide a comprehensive overview of recent work related to printed electrochemical soil sensors, ultimately providing insight into future research directions that can enable widespread adoption of precision agriculture technologies. [ABSTRACT FROM AUTHOR]

To meet the demand for higher performance and wearability, integrated circuits are developing towards having multilayered structures and greater flexibility. However, traditional circuit fabrication methods using etching and lamination processes are not compatible with flexible substrates. As a non-contact printing method in additive manufacturing, electrohydrodynamic printing possesses advantages such as environmental friendliness, sub-micron manufacturing, and the capability for flexible substrates. However, the interconnection and insulation of different conductive layers become significant challenges. This study took composite silver ink as a conductive material to fabricate a circuit via electrohydrodynamic printing, applied polyimide spraying to achieve interlayer insulation, and drilled micro through-holes to achieve interlayer interconnection. A 200 × 200 mm2 ten-layer flexible circuit was thus prepared. Furthermore, we combined a finite element simulation with reliability experiments, and the prepared ten-layer circuit was found to have excellent bending resistance and thermal cycling stability. This study provides a new method for the manufacturing of low-cost, large-sized, multilayer flexible circuits, which can improve circuit performance and boost the development of printed electronics. [ABSTRACT FROM AUTHOR]

Owing to their special structure and excellent physical and chemical properties, conducting polymers have attracted increasing attention in materials science. In recent years, tremendous efforts have been devoted to improving the comprehensive performance of conducting polymers by using the technique of "doping." Spherical polyelectrolyte brushes (SPBs) bearing polyelectrolyte chains grafted densely to the surface of core particles have the potential to be novel dopant of conducting polymers not only because of their spherical structure, high grafting density and high charge density, but also due to the possibility of their being applied in printed electronics. This review first presents a summary of the general dopants of conducting polymers. Meanwhile, conducting polymers doped with spherical polyelectrolyte brushes (SPBs) is highlighted, including the preparation, characterization, performance and doping mechanism. It is demonstrated that comprehensive performance of conducting polymers has improved with the addition of SPBs, which act as template and dopant in the synthesis of composites. Furthermore, the applications and future developments of conductive composites are also briefly reviewed and proposed, which would draw more attention to this field. [ABSTRACT FROM AUTHOR]

Electrophotography is a digital, on-demand, dry, and page printing technique that operates based on toner particles of electronic materials using an electrostatic force and generates an electrical circuit via distribution of the toner particles. We developed a 10 μ m linewidth resolution with various electronic materials, including conductors, semiconductors, and insulators, without any chemical pretreatments on the substrate films, while a 5 μ m resolution was also possible for limited materials. The electrical resistivity of the printed Ag–Ni after an intense pulse light sintering was comparable to that of commercial indium tin oxide transparent films. [ABSTRACT FROM AUTHOR]

The authors explore the development of paper-based electronics using carbon-based composites with a biodegradable matrix based on ethyl cellulose and dibasic ester solvent. The main focus is on screen-printing techniques for creating flexible, eco-friendly electronic devices. This research evaluates the printability with the rheological measurements, electrical properties, flexibility, and adhesion of these composites, considering various compositions, including graphene, graphite, and carbon black. The study finds that certain compositions offer sheet resistance below 1 kΩ/sq and good adhesion to paper substrates with just one layer of screen printing, demonstrating the potential for commercial applications, such as single-use electronics, flexible heaters, etc. The study also shows the impact of cyclic bending on the electrical parameters of the prepared layers. This research emphasizes the importance of the biodegradability of the matrix, contributing to the field of sustainable electronics. Overall, this study provides insights into developing environmentally friendly, flexible electronic components, highlighting the role of biodegradable materials in this evolving industry. [ABSTRACT FROM AUTHOR]

Printing electronics is emerging as one of the fastest-growing engineering technologies that are increasingly used and reliable. It provides an alternative to manufacturing electronics devices based on silicon compounds. This article discusses its challenges, problems, and ways of obtaining desired features efficiently and inexpensively. The influence of the most important parameters of the drop-on-demand (DOD) inkjet printing process on the quality of the conductive layers, together with the results of their ageing tests, is illustrated and discussed in terms of their applicability to general-purpose electronics circuits. [ABSTRACT FROM AUTHOR]

A physical unclonable function (PUF) is a technology designed to safeguard sensitive information and ensure data security. PUFs generate unique responses for each challenge by leveraging random deviations in the physical microstructures of integrated circuits (ICs), making it incredibly difficult to replicate them. However, traditional silicon PUFs are now susceptible to various attacks, such as modeling attacks using conventional machine learning techniques and reverse engineering strategies. As a result, PUFs based on new materials or methods are being developed to enhance their security. However, in the realm of survey papers, it has come to our attention that there is a notable scarcity of comprehensive summaries and introductions concerning these emerging PUFs. To fill this gap, this article surveys PUFs based on novel technologies in the literature. In particular, we first provide an insightful overview of four types of PUFs that are rooted in advanced technologies: bionic optical PUF, biological PUF, PUF based on printed electronics (PE), and PUF based on memristors. Based on the overview, we further discuss the evaluation results of their performance based on specific metrics and conduct a comparative analysis of their performance. Despite significant progress in areas such as limited entry and regional expertise, it is worth noting that these PUFs still have room for improvement. Therefore, we have identified their potential shortcomings and areas that require further development. Moreover, we outline various applications of PUFs and propose our own future prospects for this technology. To sum up, this article contributes to the understanding of PUFs based on novel technologies by providing an in-depth analysis of their characteristics, performance evaluation, and potential improvements. It also sheds light on the wide range of applications for PUFs and presents enticing prospects for future advancements in this field. [ABSTRACT FROM AUTHOR]

Traditional printed electronics processes have recently been utilized within 3D-printed structures where components and interconnects are introduced during manufacturing disruptions. The dielectric performance of 3D-printed materials has a low-resolution problem, and many technologies have been proposed for direct printing on a 3D curved surface or structure. This paper reports a humidity sensor fabricated with a 3D-printed electrode and cellulose nanofibers on a curved surface. The electrode part of an interdigital electrode (IDE) sensor is printed on a flat glass substrate and a 3D-curved glass substrate using a double blanket reverse offset. Subsequently, a cellulose nanofiber emulsion is coated onto the IDE pattern as a sensing layer with a dispenser. The electrical impedance of the sensor is measured with the relative humidity (RH) changes between 10% and 90% RH. The sensor demonstrates a high repeatability and sensitivity, even on a 3D curved substrate. This technology provides a promising method to integrate humidity sensors and 3D deformable surfaces. [ABSTRACT FROM AUTHOR]

Featured Application: A basic framework for further large-area OLEDs via printed electronics. The effects of the solvent used for the active layer materials of an OLED based on TADF emitters play a fundamental role in solution-deposited devices. This work focuses on the effects on the performance of different solvents employed to fabricate a very simple two-organic-layer OLED based on a green TADF emitter, under the concept of host: guest matrix. From the different results of the main figures of merit, it was possible to conclude that the OLED that used toluene as a solvent for the active layer reached a maximum EQE of 14%, almost the maximum already obtained for this emitter in more complex device structures. With the analysis of the charge-transport processes, it was possible to establish an explanatory model for the obtained results. Through impedance spectroscopy, additional characterization of the nature of charge-transport processes was carried out. With these results, it was possible to correlate the relaxation times, with the electrical properties of the active layer, and make inferences about the interaction between the electrical charges and the defect levels, opening new possibilities for further development in printed OLEDs. [ABSTRACT FROM AUTHOR]

Metal-oxide-semiconductor (MOS)-based thin-film transistors (TFTs) are gaining significant attention in the field of flexible electronics due to their desirable electrical properties, such as high field-effect mobility (μFE), lower IOFF, and excellent stability under bias stress. TFTs have widespread applications, such as printed electronics, flexible displays, smart cards, image sensors, virtual reality (VR) and augmented reality (AR), and the Internet of Things (IoT) devices. In this study, we approach using a low-temperature solution-processed hafnium zirconium oxide (HfZrOx) gate insulator (GI) to improve the performance of lanthanum zinc oxide (LaZnO) TFTs. For the optimization of HfZrO GI, HfZrO films were annealed at 200, 250, and 300 °C. The optimized HfZrO-250 °C GI-based LaZnO TFT shows the μFE of 19.06 cm2V−1s−1, threshold voltage (VTH) of 1.98 V, hysteresis voltage (VH) of 0 V, subthreshold swing (SS) of 256 mV/dec, and ION/IOFF of ~108. The flexible LaZnO TFT with HfZrO-250 °C GI exhibits negligible ΔVTH of 0.25 V under positive-bias-temperature stress (PBTS). The flexible hysteresis-free LaZnO TFTs with HfZrO-250 °C can be widely used for flexible electronics. These enhancements were attributed to the smooth surface morphology and reduced defect density achieved with the HfZrO gate insulator. Therefore, the HfZrO/LaZnO approach holds great promise for next-generation MOS TFTs for flexible electronics. [ABSTRACT FROM AUTHOR]

A novel approach to manufacture components with integrated conductor paths involves embedding and sintering an isotropic conductive adhesive (ICA) during fused filament fabrication (FFF). However, the molten plastic is deposited directly onto the adhesive path which causes an inhomogeneous displacement of the uncured ICA. This paper presents a 3D printing strategy to achieve a homogeneous cross-section of the conductor path. The approach involves embedding the ICA into a printed groove and sealing it with a wide extruded plastic strand. Three parameter studies are conducted to obtain a consistent cavity for uniform formation of the ICA path. Specimens made of polylactic acid (PLA) with embedded ICA paths are printed and evaluated. The optimal parameters include a groove printed with a layer height of 0.1 mm, depth of 0.4 mm, and sealed with a PLA strand of 700 µm diameter. This resulted in a conductor path with a homogeneous cross-section, measuring 660 µm ± 22 µm in width (relative standard deviation: 3.3%) and a cross-sectional area of 0.108 mm2 ± 0.008 mm2 (relative standard deviation 7.2%). This is the first study to demonstrate the successful implementation of a printing strategy for embedding conductive traces with a homogeneous cross-sectional area in FFF 3D printing. [ABSTRACT FROM AUTHOR]

The development of three-dimensional printed electronics has garnered significant interest due to the ease of integration of electronic circuitry on 3D surfaces. However, it is still very challenging to achieve the desired conformability, stretchability, and adhesion of conductive pastes used for printing on thermoformable substrates. In this study, we propose the use of novel thermoformable ink composed of copper flakes coated with silver, which enables us to prevent the oxidation of copper, instead of the commonly used silver inks. Various polymer/solvent/flake systems were investigated, resulting in thermoformable conductive printing compositions that can be sintered under air. The best inks were screen printed on PC substrates and were thermoformed using molds with different degrees of strain. The effects of the various components on the thermoforming ability and the electrical properties and morphology of the resulting 3D structures were studied. The best inks resulted in a low sheet resistivity, 100 mΩ/□/mil and 500 mΩ/□/mil before and after thermoforming at 20%, respectively. The feasibility of using the best ink was demonstrated for the fabrication of a thermoformable 3D RFID antenna on PC substrates. [ABSTRACT FROM AUTHOR]

Efficient, stretchable wiring electrodes are achieved when the resistance change during expansion and contraction is minimal. Herein, we prepared silver pastes specifically designed for screen printing on thermoplastic polyurethane films; they exhibit minimal resistance changes. The pastes were prepared using silver particles with sizes of 2 and 7 μm as well as a mixture of 2 and 7 μm silver particles (50:50 wt%). These pastes were analyzed using methods such as rheological measurements, thermogravimetric analysis, printability tests, tensile and torsion tests, and light-emitting diode (LED) tests. The most promising results were obtained when exclusively using 2 μm silver flake particles. The pastes demonstrated a viscosity of 24,880 cps, a thixotropic index value of 2.82, excellent printability, and consistent resistance measurements even after 100% stretch, thus indicating exceptional tensile properties. Moreover, the pastes exhibited substantial stability, with no change in brightness after the attachment of seven LEDs at 20% tension. [ABSTRACT FROM AUTHOR]

This study presents graphene inks produced through the liquid-phase exfoliation of graphene flakes in water using optimized concentrations of dispersants (gelatin, triton X-100, and tween-20). The study explores and compares the effectiveness of the three different dispersants in creating stable and conductive inks. These inks can be printed onto polyethylene terephthalate (PET) substrates using an aerosol jet printer. The investigation aims to identify the most suitable dispersant to formulate a high-quality graphene ink for potential applications in printed electronics, particularly in developing chemiresistive sensors for IoT applications. Our findings indicate that triton X-100 is the most effective dispersant for formulating graphene ink (GTr), which demonstrated electrical conductivity (4.5 S·cm−1), a high nanofiller concentration of graphene flakes (12.2%) with a size smaller than 200 nm (<200 nm), a low dispersant-to-graphene ratio (5%), good quality as measured by Raman spectroscopy (ID/IG ≈ 0.27), and good wettability (θ ≈ 42°) over PET. The GTr's ecological benefits, combined with its excellent printability and good conductivity, make it an ideal candidate for manufacturing chemiresistive sensors that can be used for Internet of Things (IoT) healthcare and environmental applications. [ABSTRACT FROM AUTHOR]

Polytetrafluoroethylene (PTFE) is a potential candidate for the fabrication of flexible electronics devices and electronics with applications in various extreme environments, mainly due to its outstanding chemical and physical properties. However, to date, the utilization of PTFE in printing trials has been limited due to the material's low surface tension and wettability, which do not ensure good adhesion of the printing ink at the level of the substrate. Within this paper, successful printing of PTFE is realized after pre-treating the surface of the substrate with the help of dielectric barrier discharge non-thermal plasma. The efficiency of the pre-treatment is demonstrated with respect to both silver- and carbon-based inks that are commercially available, and finally, the long-lasting pre-treatment effect is demonstrated for periods of time spanning from minutes to days. The experimental results are practically paving the way toward large-scale utilization of PTFE as substrate in fabricating printed electronics in harsh working environments. After 3 s of plasma treatment of the foil, the WCA decreased from approximately 103° to approximately 70°. The resolution of the printed lines of carbon ink was not time dependent and was unmodified, even if the printing was realized within 1 min from the time of applying the pre-treatment or 10 days later. The evaluation of the surface tension (σ) measured with Arcotest Ink Pink showed an increase in σ up to 40 < σ < 42 mN/m for treated Teflon foil and from σ < 30 mN/m corresponding to the untreated substrate. The difference in resolution was distinguishable when increasing the width of the printed lines from 500 μm to 750 μm, but when increasing the width from 750 μm to 1000 μm, the difference was minimal. [ABSTRACT FROM AUTHOR]

Wireless sensor tags in flexible formats have numerous applications; some are commercially available for specific target applications. However, most of these wireless sensor tags have been used for single-sensing applications. In this study, we designed a printed circuit board (PCB) module (13 mm × 13 mm) for near-field communication-enabled sensor tags with both electrical resistance and capacitance read-out channels that enables dual-channel sensing. As part of the wireless sensor tag, a square antenna pattern was printed directly on a flexible poly(ethylene terephthalate) (PET) substrate and integrated into the PCB module to demonstrate a dual-channel temperature and ethylene gas sensor. The temperature and ethylene sensors were printed using a positive temperature coefficient ink and a tin oxide (SnO2) nanoparticle ink, respectively. With dual sensing capabilities, this type of sensor tag can be used in smart packaging for the quality monitoring of fresh produce (e.g., bananas) by tracking temperature and ethylene concentration in the storage/transport environment. [ABSTRACT FROM AUTHOR]

Printing electronics incorporates several significant technologies, such as semiconductor devices produced by various printing techniques on flexible substrates. With the growing interest in printed electronic devices, new technologies have been developed to make novel devices with inexpensive and large-area printing techniques. This review article focuses on the most recent developments in printed photonic devices. Photonics and optoelectronic systems may now be built utilizing materials with specific optical properties and 3D designs achieved through additive printing. Optical and architected materials that can be printed in their entirety are among the most promising future research topics, as are platforms for multi-material processing and printing technologies that can print enormous volumes at a high resolution while also maintaining a high throughput. Significant advances in innovative printable materials create new opportunities for functional devices to act efficiently, such as wearable sensors, integrated optoelectronics, and consumer electronics. This article provides an overview of printable materials, printing methods, and the uses of printed electronic devices. [ABSTRACT FROM AUTHOR]

The purpose of this study is to research the possibility of producing structural electronics with the powder bed Binder Jetting (BJ) technique. The adaptation of the BJ ZPrinter 450 printer for the deposition of silver nanoparticle inks and the fabrication of conductive paths using commercially available consumables was successfully carried out. The research included testing the influence of different orientations of the printed substrates for the conductive paths and also checking the dependence of the resistance on a number of printed nanoparticle ink layers. First, the measured average resistance value equal to 133.86 Ω was reached after 18 printed nanosilver ink layers. The best results have been obtained for 68 printed layers with an average resistance value of 4.64 Ω. The effect of the heat-treatment time and multiple sintering approaches of the prepared samples was also examined. The dependence of the sintering time on the resistance of the path turned out to be consistent with that encountered in the literature. Single sintering of the path with 33 nanosilver ink layers gave an average resistance value of 21.11 Ω. The same number of layers sintered 3 times during the process after several passes of the printhead gave the lowest resistance value of 1.89 Ω. Strength tests of the samples showed that the BJ is not suitable for the application of strain sensor fabrication. Despite this, the results of the study showed that high-efficiency printed electronics are possible to be fabricated using powder bed techniques, and there is a lot of room for future research. [ABSTRACT FROM AUTHOR]

Cracks have a primary effect on the failure of a structure. Therefore, the development of crack sensors with high accuracy and resolution and cracks detection method are important. In this study, the crack sensors were fabricated, and the crack locations were detected with the electrical signal of the crack sensor. First, a metal grid-type micro-crack sensor based on silver was fabricated. The sensor is made with electrohydrodynamics (EHD) inkjet printing technology, which is well known as the next generation of printed electronics technology. Optimal printing conditions were established through experiments, and a grid sensor was obtained. After that, single cracks and multiple cracks were simulated on the sensor, and electrical signals generated from the sensor were measured. The measured electrical signal tracked the location of the cracks in three steps: simple cross-calculation, interpolation, and modified P-SPICE. It was confirmed that cracks could be effectively found and displayed using the method presented in this paper. [ABSTRACT FROM AUTHOR]

Advanced micro/nano-flexible sensors, displays, electronic skins, and other related devices provide considerable benefits compared to traditional technologies, aiding in the compactness of devices, enhancing energy efficiency, and improving system reliability. The creation of cost-effective, scalable, and high-resolution fabrication techniques for micro/nanostructures built from optoelectronic materials is crucial for downsizing to enhance overall efficiency and boost integration density. The electrohydrodynamic jet (EHD) printing technology is a novel additive manufacturing process that harnesses the power of electricity to create fluid motion, offering unparalleled benefits and a diverse spectrum of potential uses for microelectronic printing in terms of materials, precision, accuracy, and cost-effectiveness. This article summarizes various applications of EHD printing by categorizing them as zero-dimensional (0D), one-dimensional (1D), two-dimensional (2D), and three-dimensional (3D) printing materials. Zero-dimensional (quantum dot) materials are predominantly utilized in LED applications owing to their superb optoelectronic properties, high color fidelity, adjustable color output, and impressive fluorescence quantum yield. One- and two-dimensional materials are primarily employed in FET and sensor technologies due to their distinctive physical structure and exceptional optoelectronic properties. Three-dimensional materials encompass nanometals, nanopolymers, nanoglass, and nanoporous materials, with nanometals and nanopolymers finding widespread application in EHD printing technology. We hope our work will facilitate the development of small-feature-size, large-scale flexible electronic devices via EHD printing. [ABSTRACT FROM AUTHOR]

Roll-to-roll (R2R) printing methods are well known as additive, cost-effective, and ecologically friendly mass-production methods for processing functional materials and fabricating devices. However, implementing R2R printing to fabricate sophisticated devices is challenging because of the efficiency of material processing, the alignment, and the vulnerability of the polymeric substrate during printing. Therefore, this study proposes the fabrication process of a hybrid device to solve the problems. The device was created so that four layers, composed of polymer insulating layers and conductive circuit layers, are entirely screen-printed layer by layer onto a roll of polyethylene terephthalate (PET) film to produce the circuit. Registration control methods were presented to deal with the PET substrate during printing, and then solid-state components and sensors were assembled and soldered to the printed circuits of the completed devices. In this way, the quality of the devices could be ensured, and the devices could be massively used for specific purposes. Specifically, a hybrid device for personal environmental monitoring was fabricated in this study. The importance of environmental challenges to human welfare and sustainable development is growing. As a result, environmental monitoring is essential to protect public health and serve as a basis for policymaking. In addition to the fabrication of the monitoring devices, a whole monitoring system was also developed to collect and process the data. Here, the monitored data from the fabricated device were personally collected via a mobile phone and uploaded to a cloud server for additional processing. The information could then be utilized for local or global monitoring purposes, moving one step toward creating tools for big data analysis and forecasting. The successful deployment of this system could be a foundation for creating and developing systems for other prospective uses. [ABSTRACT FROM AUTHOR]

We present a high-performance flexible bending strain sensor for directional motion detection of human hands and soft robotic grippers. The sensor was fabricated using a printable porous conductive composite composed of polydimethylsiloxane (PDMS) and carbon black (CB). The utilization of a deep eutectic solvent (DES) in the ink formulation induced a phase segregation between the CB and PDMS and led to a porous structure inside the printed films after being vapored. This simple and spontaneously formed conductive architecture provided superior directional bend-sensing characteristics compared to conventional random composites. The resulting flexible bending sensors displayed high bidirectional sensitivity (gauge factor of 45.6 under compressive bending and 35.2 under tensile bending), negligible hysteresis, good linearity (>0.99), and excellent bending durability (over 10,000 cycles). The multifunctional applications of these sensors, including human motion detection, object-shape monitoring, and robotic perceptions, are demonstrated as a proof-of-concept. [ABSTRACT FROM AUTHOR]

In the last decades, the demand for electronics and, therefore, electronic waste, has increased. To reduce this electronic waste and the impact of this sector on the environment, it is necessary to develop biodegradable systems using naturally produced materials with low impact on the environment or systems that can degrade in a certain period. One way to manufacture these types of systems is by using printed electronics because the inks and the substrates used are sustainable. Printed electronics involve different methods of deposition, such as screen printing or inkjet printing. Depending on the method of deposition selected, the developed inks should have different properties, such as viscosity or solid content. To produce sustainable inks, it is necessary to ensure that most of the materials used in the formulation are biobased, biodegradable, or not considered critical raw materials. In this review, different inks for inkjet printing or screen printing that are considered sustainable, and the materials that can be used to formulate them, are collected. Printed electronics need inks with different functionalities, which can be mainly classified into three groups: conductive, dielectric, or piezoelectric inks. Materials need to be selected depending on the ink's final purpose. For example, functional materials such as carbon or biobased silver should be used to secure the conductivity of an ink, a material with dielectric properties could be used to develop a dielectric ink, or materials that present piezoelectric properties could be mixed with different binders to develop a piezoelectric ink. A good combination of all the components selected must be achieved to ensure the proper features of each ink. [ABSTRACT FROM AUTHOR]

Our recent development of a wireless humidity sensor system embedded in incontinence products enables new sensor applications to diagnose and supervise geriatric diseases (i.e., age-related diabetes mellitus type II). The measurement of glucose in urine, so-called glucosuria, is an early indicator for an incipient diabetes mellitus disease, whose symptoms are often age-related but misjudged. In this paper, an incontinence glucose sensor is printed with biocompatible ink and Prussian blue as an electron mediator on foil and functionalized with immobilized glucose oxidase. Inkjet printing of multiple layers of Nafion prevents large interference substances from diffusing into the measuring electrode and allows precise adjustment of the linear working range, which is significantly different from blood glucose measurement. Performance tests show the potential to detect minimum glucose values and store the sensor over a prolonged period at room temperature. The printed glucose sensor can be embedded into the absorber material of incontinence products, where capillary forces transport the urine analyte to the detection area. An attached readout module with an integrated potentiostat measures the glucose concentration in urine, which is transmitted wirelessly with incontinence events and stored in a cloud service for further analysis by medical staff and care workers. [ABSTRACT FROM AUTHOR]

In nanoparticle-based printed electronic devices, the printability of the patterns constituting the device are crucial factors. Although many studies have investigated the printability of patterns, only a few have analyzed and established international standards for measuring the dimensions and printability of shape patterns. This study introduces an advanced algorithm for accurate measurement of the geometry and printability of shape patterns to establish an international standard for pattern dimensions and printability. The algorithm involves three core concepts: extraction of edges of printed patterns and identification of pixel positions, identification of reference edges via the best-fitting of the shape pattern, and calculation of different pixel positions of edges related to reference edges. This method enables the measurement of the pattern geometry and printability, including edge waviness and widening, while considering all pixels comprising the edges of the patterns. The study results revealed that the rectangle and circle patterns exhibited an average widening of 3.55% and a maximum deviation of 1.58%, based on an average of 1662 data points. This indicates that the algorithm has potential applications in real-time pattern quality evaluation, process optimization using statistical or AI-based methods, and foundation of International Electrotechnical Commission standards for shape patterns. [ABSTRACT FROM AUTHOR]

Robot-guided inkjet printing technology offers a new way for the digital and additive deposition of low-viscous inks to be made directly onto arbitrary surfaces and, thus, enables the production of individualized printed electronics on large-scale objects. When compared to conventional flatbed printing, the distance between the nozzle plate and the object's surface varies and needs to be considered in order to match the accuracy requirements needed for the positioning of single drops. Knowledge about applicable distance limits and the influence of tunable print parameters is crucial for improving the print process and results. This study discusses the sources of errors in the inkjet printing process onto 3D objects and presents extensive results about position accuracy in relation to jetting distance for different parameter sets of functional inks, drop volumes, and piezo voltages. Additionally, an efficient novel method was applied to determine the drop position accuracy of inkjet droplets in relation to the jetting distance. The method relies on cylinder geometry for the object and an inkjet head that is guided by a six-axis robot manipulator along the cylinder's axis. For the determination of drop placement accuracy, the position of single dots on the surface was compared to a model which considered the cylinder radii, drop velocity, and the movement speed of the guided inkjet printhead. The method and the extensive research results can be utilized for the prediction of achievable drop placement accuracy and the prior definition of distance limits. [ABSTRACT FROM AUTHOR]

This study explores the potential benefits of combining different printing techniques to improve the production of flexible printed sensors, which is a relevant application for modern coating and surface design. The demand for cheap, flexible, precise, and scalable sensors for wearable electronics is increasing, and printed electronics techniques have shown great potential in meeting these requirements. To achieve higher performance and synergy, the paper introduces the concept of hybrid printing of electronics by combining aerosol jet printing and screen printing. This multi-process approach allows for large-scale production with high printing precision. The study prepares hybrid connections on a flexible substrate foil for use in flexible printed sensor manufacturing. The research team tests different combinations of printed layers and annealing processes and finds that all prepared samples exhibit high durability during mechanical fatigue tests. Surface morphology, SEM images, and cross-section profiles demonstrate the high quality of printed layers. The lowest resistance among the tested hybrid connections obtained was 1.47 Ω. The study's findings show that the hybrid printing approach offers a novel and promising solution for the future production of flexible sensors. Overall, this research represents an interdisciplinary approach to modern coating and surface design that addresses the need for improved production of wearable electronics. By combining different printing techniques, the study demonstrates the potential for achieving high-volume production, miniaturization, and high precision, which are essential for the ever-growing market of wearable sensors. [ABSTRACT FROM AUTHOR]

Among conductive polymers, poly(3,4 ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) has been widely used as an electrode material for supercapacitors, solar cells, sensors, etc. Although PEDOT:PSS-based thin films have acceptable properties such as good capacitive and electrical behaviour and biocompatibility, there are still several challenges to be overcome in their use as an electrode material for supercapacitors. For this reason, the aim of this work is to fabricate and characterise ternary nanocomposites based on PEDOT:PSS and graphene oxide (GO), blended with green additives (glucose (G) or ascorbic acid (AA)), which have the benefits of being environmentally friendly, economical, and easy to use. The GO reduction process was first accurately investigated and demonstrated by UV-Vis and XRD measurements. Three-component inks have been developed, and their morphological, rheological, and surface tension properties were evaluated, showing their printability by means of Aerosol Jet® Printing (AJ®P), an innovative direct writing technique belonging to the Additive Manufacturing (AM) for printed electronics applications. Thin films of the ternary nanocomposites were produced by drop casting and spin coating techniques, and their capacitive behaviour and chemical structures were evaluated through Cyclic Voltammetry (CV) tests and FT-IR analyses. CV tests show an increment in the specific capacitance of AAGO-PEDOT up to 31.4 F/g and excellent overtime stability compared with pristine PEDOT:PSS, suggesting that this ink can be used to fabricate supercapacitors in printed (bio)-electronics. The inks were finally printed by AJ®P as thin films (10 layers, 8 × 8 mm) and chemically analysed by FT-IR, demonstrating that all components of the formulation were successfully aerosolised and deposited on the substrate. [ABSTRACT FROM AUTHOR]

Currently, coaxial electrohydrodynamic jet (CE-Jet) printing is used as a promising technique for the alternative fabrication of drop-on-demand micro- and nanoscale structures without using a template. Therefore, this paper presents numerical simulation of the DoD CE-Jet process based on a phase field model. Titanium lead zirconate (PZT) and silicone oil were used to verify the numerical simulation and the experiments. The optimized working parameters (i.e., inner liquid flow velocity 150 m/s, pulse voltage 8.0 kV, external fluid velocity 250 m/s, print height 16 cm) were used to control the stability of the CE-Jet, avoiding the bulging effect during experimental study. Consequently, different sized microdroplets with a minimum diameter of ~5.5 µm were directly printed after the removal of the outer solution. The model is considered the easiest to implement and is powerful for the application of flexible printed electronics in advanced manufacturing technology. [ABSTRACT FROM AUTHOR]

The field of printed electronics for highly integrated circuits and energy devices demands very fine and highly conductive electric interconnections. In this study, conductive lines having a high cross-sectional aspect ratio were printed via the inkjet printing of Ag nanoparticle inks assisted by a laser-induced selective surface wetting technique: a hydrophobic layer of self-assembled monolayer-treated ZnO nanorods was coated on a glass substrate and selectively ablated by a laser to form micro-channels for the inkjet, whose surface energy changed from 36.3 mJ/m2 to 51.5 mJ/m2 before and after the laser irradiation. With the varying width of the laser-ablated channels and pitch of jetted ink drops, the 3D shapes of the printed silver lines were measured to investigate their effects on the widths, heights, and uniformities of the printed patterns. The results showed that the present technique realized a uniform line of 35 μm width and 0.46 μm average thickness, having an aspect ratio of 0.013, which is 7.6 times higher than that printed on bare glass. [ABSTRACT FROM AUTHOR]

Roll-to-roll gravure (R2Rg) has become highly affiliated with printed electronics in the past few years due to its high yield of printed thin-film transistor (TFT) in active matrix devices, and to its low cost. For printing TFTs with multilayer structures, achieving a high-precision in overlay printing registration accuracy (OPRA) is a key challenge to attain the high degree of TFT integration through R2Rg. To address this challenge efficiently, a digital twin paradigm was first introduced in the R2Rg system with an aim to optimize the OPRA by developing a predictive model based on typical input variables such as web tension, nip force, and printing speed in the R2Rg system. In our introductory-level digital twin, errors in the OPRA were collected with the variable parameters of web tensions, nip forces, and printing speeds from several R2Rg printing processes. Subsequently, statistical features were extracted from the input data followed by the training of a deep learning long-short term memory (LSTM) model for predicting machine directional error (MD) in the OPRA. As a result of training the LSTM model in our digital twin, its attained accuracy of prediction was 77%. Based on this result, we studied the relationship between the nip forces and printing speeds to predict the MD error in the OPRA. The results indicated a correlation between the MD error in the OPRA and the printing speed, as the MD error amplitude in the OPRA tended to decline at the higher printing speed. [ABSTRACT FROM AUTHOR]

Perovskites have already shown potential as active layers in photovoltaic applications. Furthermore, a low-cost and simple solution processing technology allows perovskites to be used in flexible and printed electronics. Perovskite solar cells (PSC) with a back-contact (BC) structure, in which the electrode system is based on a quasi-interdigitated back-contact (QIBC) design, promise to increase the power conversion efficiency (PCE) of devices beyond those that can be obtained using PSCs with a traditional sandwich structure. While the spin-coating technique is used to deposit the perovskite layer of lab-scale BC PSCs, the application of large-area printing techniques to deposit the perovskite layer of such devices is yet to be explored. Therefore, this work demonstrates an application of the slot-die coating technique to print the perovskite active layer of BC PSCs with QIBC electrodes on flexible polymer substrates. The morphology of the obtained perovskite films on QIBC electrodes are investigated and the primary photoelectric parameters of the resulting BC PSCs are measured. The charge carrier recombination processes in the fabricated BC PSCs are investigated and the dominant mechanism for carrier loss in the devices is determined. The findings of the work give an insight into the properties of the slot-die-coated perovskite active layer of BC PSCs and points to exciting new research opportunities in this direction. [ABSTRACT FROM AUTHOR]

Screen-printed graphene layers on flexible substrates are one of the most advanced printed electronics developments of recent years. Obtaining thin, flexible, highly conductive components, whose applications are increasingly directed towards biomedical engineering and even medicine, requires an in-depth understanding of the correct choice of materials and procedures. Our work was aimed at investigating the influence of homogenisation in the triple rolling process over pastes dedicated to the screen printing technology, on their rheological parameters and the properties of the prints. The effect of selecting a suitable polymer matrix and different packing of graphene flakes was evaluated. Several studies were carried out, which can provide an excellent knowledge base in the context of graphene screen-printing pastes. Paste rheology, printability, path thickness, sheet resistance and adhesion to the substrate were investigated. Selected layers were also subjected to SEM imaging. [ABSTRACT FROM AUTHOR]

Inkjet printing for printed electronics is a growing market due to its advantages, including scalability, various usable materials and its digital, pixel based layout design. An important quality factor is the wetting of the ink on the substrate. This article proposes a workflow to evaluate the print quality of specific layouts by means of image analysis. A self-developed image analysis software, which compares a mask with the actual layout, enables a pixel-based analysis of the wetting behavior by the implementation of two parameters called over- and underwetting rate. A comparison of actual and targeted track widths can be performed for the evaluation of different parameters, such as the tested plasma treatment, drop spacing (DS) and substrate temperature. To prove the functionality of the image analyses tool, the print quality of Au structures inkjet printed on cyclic olefin copolymer (COC) substrates was studied experimentally by varying the three previously mentioned parameters. The experimental results showed that the wetting behavior of Au ink deposited on COC substrates influences various line widths differently, leading to higher spreading for smaller line widths. The proposed workflow is suitable for identifying and evaluating multiple tested parameter variations and might be easily adopted for printers for in-process print quality control in industrial manufacturing. [ABSTRACT FROM AUTHOR]

Electrical and optical properties of graphene/silver nanoparticles hybrid suspensions intended for use in inkjet printing technologies were studied. Few-layered graphene particles were manufactured via a direct ultrasonic-assisted liquid-phase exfoliation route in water/surfactant system, whereas silver nanoparticles were synthetized using a polyol process. Hybrid suspensions for graphene/silver nanoparticles mixtures showed significant reduction in mean particle size while electrical conductivity remained almost intact even after thorough centrifugation. Structuring effects in mixed colloids were very pronounced as both electrical conductivity and optical transmission showed maxima at 65 wt.% graphene. Suspensions with conductivities above 300 μSm/cm, much higher than previously reported, were obtained, and resulted in the manufacturing of films with less than 10% optical absorption throughout the visible region. These samples did not demonstrate absorption peaks attributed to silver nanoparticles' surface plasmon resonance, which is suitable for transparent electrode applications. Suspension properties at optimal composition (65 wt.% graphene) are very promising for printed electronics as well as transparent conductive coating applications. In the paper, we establish that the optimal suspension composition matches that of the film; therefore, more attention should be paid to carefully studying electrically conductive suspensions. [ABSTRACT FROM AUTHOR]

Organic thin-film transistors using small-molecule semiconductor materials such as 6,13-bis(triisopropylsilylethynyl)pentacene (TIPS-P) have been recently studied for the production of flexible and printed electronic devices. Blending a semiconductor with an insulating polymer, such as polystyrene, is known to improve the device performance; however, its molecular-level structure remains unknown. In this study, we performed molecular dynamics (MD) simulations on a mixed system of TIPS-P and atactic polystyrene (aPS) with fully atomistic models to understand the structure of the mixed thin film at the molecular level and the influence on the device properties. To reproduce the deposition from the solution, we gradually reduced the number of toluene molecules in the simulation. The dynamic characteristics of the system, mean squared displacement, diffusion coefficient, density profile, and P2 order parameter were analyzed. Some of the simulated systems reached the equilibrium state. In these systems, the simulated structures suggested the presence of more TIPS-P molecules on the surface than inside the bulk, even at the low molecular weight of aPS, where phase separation was not observed experimentally. The results of the fully atomistic MD simulations are also a basis for the coarse-grained model to increase the speed of the MD simulation. [ABSTRACT FROM AUTHOR]

A conformal cylindrical phased array antenna excited with composite right/left-handed (CRLH) phase shifters is proposed. The phase tuning of the CRLH phase shifter is achieved by embedding novel magneto-static field-responsive micron-sized particles in its structure. It is shown that through the tiny magnet activation of these novel magneto-static particles at appropriate locations along the length of CRLH stub and inter-digital fingers, variable phase shifts are obtained. The proposed particle-based CRLH phase shifter operates in C-band (5–6) GHz with a low insertion loss and phase error. The 1 × 4 cylindrical phased array is excited with the four unit cells of the proposed particle-embedded CRLH transmission line phase shifters to scan the main beam at desired scan angles. A prototype of a 1 × 4 cylindrical phased array excited with the particle-based CRLH phase shifters was fabricated, and the results show that the simulated results are in close agreement with the measured results. The conformal cylindrical array with the proposed particle-based CRLH phase shifters has great potential for use in printed and flexible electronics design where commercially available phase shifters have a definite drawback. [ABSTRACT FROM AUTHOR]

In this article, we present an approach to fabricate conductive tracks on polymer substrates. Here, a digital printing process is used together with subsequent processing by a laser. For this purpose, a silver flake-based composite is printed onto a polycarbonate substrate using a jet-dispensing process. The printed tracks are then cured using a pyrometer-controlled laser beam source. The fabricated samples are analyzed for electrical resistivity and the cross-sectional area of the conductive tracks and compared to conventionally oven-cured samples. Four-point measurements and an optical measurement method are used for this purpose. Based on the resulting resistance, two different process regimes can be observed for the laser curing process. By using a laser instead of an oven for post-treatment, the achieved resistance of the conductive tracks can be reduced by a factor of 2. Moreover, the tracks produced in this way are more reproducible in terms of the resistance that can be achieved. [ABSTRACT FROM AUTHOR]

Source-gated transistors (SGTs) are emerging devices enabling high-gain single-stage amplifiers with low complexity. To date, the p-type printed organic SGT (OSGT) has been developed and showed high gain and low power consumption. However, complementary OSGT circuits remained impossible because of the lack of n-type OSGTs. Here, we show the first n-type OSGTs, which are printed and have a high intrinsic gain over 40. A Schottky source contact is intentionally formed between an n-type organic semiconductor, poly{[N,N′-bis(2-octyldodecyl)naphthalene-1,4,5,8-bis(dicarboximide)-2,6-diyl]-alt-5,5′-(2,2′-bithiophene)} (N2200), and the silver electrode. In addition, a blocking layer at the edge of the source electrode plays an important role to improve the saturation characteristics and increase the intrinsic gain. Such n-type printed OSGTs and complementary circuits based on them are promising for flexible and wearable electronic devices such as for physiological and biochemical health monitoring. [ABSTRACT FROM AUTHOR]