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Digital twin is the digital representation of an entity, and it drives Industry 4.0. This paper presents a bibliometric analysis of digital twin in the supply chain to help researchers, industry practitioners, and academics to understand the trend, development, and focus of the areas of digital twin in the supply chain. This paper found several key clusters of research, including the designing of a digital twin model, integration of a digital twin model, application of digital twin in quality control, and digital twin in digitalization. In the embryonic stage of research, digital twin was tested in the production line with limited optimization. In the development stage, the importance of digital twin in Industry 4.0 was observed, as big data, machine learning, Industrial Internet of Things, blockchain, edge computing, and cloud-based systems complemented digital twin models. Digital twin was applied to improve sustainability in manufacturing and production logistics. In the current prosperity stage with high annual publications, the recent trends of this topic focus on the integration of deep learning, data models, and artificial intelligence for digitalization. This bibliometric analysis also found that the COVID-19 pandemic drove the start of the prosperity stage of digital twin research in the supply chain. Researchers in this field are slowly moving towards applying digital twin for human-centric systems and mass personalization to prepare to transit to Industry 5.0. [ABSTRACT FROM AUTHOR]

Digital twins (DTs) provide accurate, data-driven, real-time modeling to create a digital representation of the physical world. The integration of new technologies, such as virtual/mixed reality, artificial intelligence, and DTs, enables modeling and research into ways to achieve better sustainability, greater efficiency, and improved safety in Industry 4.0/5.0 technologies. This paper discusses concepts, limitations, future trends, and potential research directions to provide the infrastructure and underlying intelligence for large-scale semi-automated DT building environments. Grouping these technologies along these lines allows for a better consideration of their individual risk factors and use of available data, resulting in an approach to generate holistic virtual representations (DTs) to facilitate predictive analyses in industrial practices. Artificial intelligence-based DTs are becoming a new tool for monitoring, simulating, and optimizing systems, and the widespread implementation and mastery of this technology will lead to significant improvements in performance, reliability, and profitability. Despite advances, the aforementioned technology still requires research, improvement, and investment. This article's contribution is a concept that, if adopted instead of the traditional approach, can become standard practice rather than an advanced operation and can accelerate this development. [ABSTRACT FROM AUTHOR]

In today's industry, the fourth industrial revolution is underway, characterized by the integration of advanced technologies such as artificial intelligence, the Internet of Things, and big data. One of the key pillars of this revolution is the technology of digital twin, which is rapidly gaining importance in various industries. However, the concept of digital twins is often misunderstood or misused as a buzzword, leading to confusion in its definition and applications. This observation inspired the authors of this paper to create their own demonstration applications that allow the control of both the real and virtual systems through automatic two-way communication and mutual influence in context of digital twins. The paper aims to demonstrate the use of digital twin technology aimed at discrete manufacturing events in two case studies. In order to create the digital twins for these case studies, the authors used technologies as Unity, Game4Automation, Siemens TIA portal, and Fishertechnik models. The first case study involves the creation of a digital twin for a production line model, while the second case study involves the virtual extension of a warehouse stacker using a digital twin. These case studies will form the basis for the creation of pilot courses for Industry 4.0 education and can be further modified for the development of Industry 4.0 educational materials and technical practice. In conclusion, selected technologies are affordable, which makes the presented methodologies and educational studies accessible to a wide range of researchers and solution developers tackling the issue of digital twins, with a focus on discrete manufacturing events. [ABSTRACT FROM AUTHOR]

With the development of new technologies such as artificial intelligence and big data, Industry 4.0 in manufacturing has been launched. As the core pillar of industrial manufacturing, computer numerical control (CNC) machine tools face significant challenges in data acquisition transmission and storage due to their complex structure, high volume of data points, strong time-series characteristics, and large amounts of data. To address the shortcomings of existing compression algorithms in quantization methods for large amounts of data in the instruction-domain, this paper proposes a quantization method based on distortion rate evaluation and linear fitting entropy reduction transformation, which aims to compress state signals such as the load power and load current while ensuring the availability of the data. This approach provides technical support for the transmission of high-frequency big data and meets the lightweight data acquisition requirements of digital twins for CNC machine tools. Compared to the empirical approach, this approach was more accurate and more computationally efficient. [ABSTRACT FROM AUTHOR]

The successful implementation of Human–Robot Collaboration (HRC) has become a prominent feature of smart manufacturing environments. Key industrial requirements, such as flexibility, efficiency, collaboration, consistency, and sustainability, present pressing HRC needs in the manufacturing sector. This paper provides a systemic review and an in-depth discussion of the key technologies currently being employed in smart manufacturing with HRC systems. The work presented here focuses on the design of HRC systems, with particular attention given to the various levels of Human–Robot Interaction (HRI) observed in the industry. The paper also examines the key technologies being implemented in smart manufacturing, including Artificial Intelligence (AI), Collaborative Robots (Cobots), Augmented Reality (AR), and Digital Twin (DT), and discusses their applications in HRC systems. The benefits and practical instances of deploying these technologies are showcased, emphasizing the substantial prospects for growth and improvement in sectors such as automotive and food. However, the paper also addresses the limitations of HRC utilization and implementation and provides some insights into how the design of these systems should be approached in future work and research. Overall, this paper provides new insights into the current state of HRC in smart manufacturing and serves as a useful resource for those interested in the ongoing development of HRC systems in the industry. [ABSTRACT FROM AUTHOR]

Augmented reality (AR) is a rapidly developing technology with the potential to revolutionize various sectors of industry by integrating digital information with the real world. This paper presents an overview of the emergent trends in industrial augmented reality (IAR) over the past five years. The study utilizes a comprehensive literature review analysis of industrial studies (searched on two scientific databases: Scopus and Clarivate Web of Science) to map the evolution of IAR trends from 2018 to 2022. The results revealed ten trending topics of AR application: Industry 4.0, artificial intelligence, smart manufacturing, industrial robots, digital twin, assembly, Internet of Things, visualization, maintenance, and training. Each topic is discussed in detail, providing insight into existing applications and research trends for each application field. [ABSTRACT FROM AUTHOR]

As Industry 4.0 networks continue to evolve at a rapid pace, they are becoming increasingly complex and distributed. These networks incorporate a range of technologies that are integrated into smart manufacturing systems, requiring adaptability, security, and resilience. However, managing the complexity of Industry 4.0 networks presents significant challenges, particularly in terms of security and the integration of diverse technologies into a functioning and efficient infrastructure. To address these challenges, emerging digital twin standards are enabling the connection of various systems by linking individual digital twins, creating a system of systems. The objective is to develop a "universal translator" that can interpret inputs from both the real and digital worlds, merging them into a seamless cyber-physical reality. It will be demonstrated how the myriad of technologies and systems in Industry 4.0 networks can be connected through the use of digital twins to create a seamless "system of systems". This will improve interoperability, resilience, and security in smart manufacturing systems. The paper will also outline the potential benefits and limitations of digital twins in addressing the challenges of Industry 4.0 networks. [ABSTRACT FROM AUTHOR]

Digital twins have revolutionized manufacturing and maintenance, allowing us to interact with virtual yet realistic representations of the physical world in simulations to identify potential problems or opportunities for improvement. However, traditional digital twins do not have the ability to communicate with humans using natural language, which limits their potential usefulness. Although conventional natural language processing methods have proven to be effective in solving certain tasks, neuro-symbolic AI offers a new approach that leads to more robust and versatile solutions. In this paper, we propose neuro-symbolic reasoning (NSR)—a fundamental method for interacting with 3D digital twins using natural language. The method understands user requests and contexts to manipulate 3D components of digital twins and is able to read maintenance manuals and implement installations and removal procedures autonomously. A practical neuro-symbolic dataset of machine-understandable manuals, 3D models, and user queries is collected to train the neuro-symbolic reasoning interaction mechanism. The evaluation demonstrates that NSR can execute user commands accurately, achieving 96.2% accuracy on test data. The proposed method has industrial importance since it provides the technology to perform maintenance procedures, request information from manuals, and serve as a tool to interact with complex virtual machinery using natural language. [ABSTRACT FROM AUTHOR]

There has been a rapid increase in the use of collaborative robots in manufacturing industries within the context of Industry 4.0 and smart factories. The existing human–robot interactions, simulations, and robot programming methods do not fit into these fast-paced technological advances as they are time-consuming, require engineering expertise, waste a lot of time in programming and the interaction is not trivial for non-expert operators. To tackle these challenges, we propose a digital twin (DT) approach for human–robot interactions (HRIs) in hybrid teams in this paper. We achieved this using Industry 4.0 enabling technologies, such as mixed reality, the Internet of Things, collaborative robots, and artificial intelligence. We present a use case scenario of the proposed method using Microsoft Hololens 2 and KUKA IIWA collaborative robot. The obtained results indicated that it is possible to achieve efficient human–robot interactions using these advanced technologies, even with operators who have not been trained in programming. The proposed method has further benefits, such as real-time simulation in natural environments and flexible system integration to incorporate new devices (e.g., robots or software capabilities). [ABSTRACT FROM AUTHOR]

The advancements in human-centered artificial intelligence (HCAI) systems for Industry 5.0 is a new phase of industrialization that places the worker at the center of the production process and uses new technologies to increase prosperity beyond jobs and growth. HCAI presents new objectives that were unreachable by either humans or machines alone, but this also comes with a new set of challenges. Our proposed method accomplishes this through the knowlEdge architecture, which enables human operators to implement AI solutions using a zero-touch framework. It relies on containerized AI model training and execution, supported by a robust data pipeline and rounded off with human feedback and evaluation interfaces. The result is a platform built from a number of components, spanning all major areas of the AI lifecycle. We outline both the architectural concepts and implementation guidelines and explain how they advance HCAI systems and Industry 5.0. In this article, we address the problems we encountered while implementing the ideas within the edge-to-cloud continuum. Further improvements to our approach may enhance the use of AI in Industry 5.0 and strengthen trust in AI systems. [ABSTRACT FROM AUTHOR]

Featured Application: Maintaining production systems within Industry 4.0 facilitates the application of artificial intelligence methods, techniques and tools to predict potential failures and to take maintenance actions in advance at the right time and in the right way to avoid or minimize their harmful impact, including using digital twins. Maintenance of production equipment has a key role in ensuring business continuity and productivity. Determining the implementation time and the appropriate selection of the scope of maintenance activities are necessary not only for the operation of industrial equipment but also for effective planning of the demand for own maintenance resources (spare parts, people, finances). A number of studies have been conducted in the last decade and many attempts have been made to use artificial intelligence (AI) techniques to model and manage maintenance. The aim of the article is to discuss the possibility of using AI methods and techniques to anticipate possible failures and respond to them in advance by carrying out maintenance activities in an appropriate and timely manner. The indirect aim of these studies is to achieve more effective management of maintenance activities. The main method applied is computational analysis and simulation based on the real industrial data set. The main results show that the effective use of preventive maintenance requires large amounts of reliable annotated sensor data and well-trained machine-learning algorithms. Scientific and technical development of the above-mentioned group of solutions should be implemented in such a way that they can be used by companies of equal size and with different production profiles. Even relatively simple solutions as presented in the article can be helpful here, offering high efficiency at low implementation costs. [ABSTRACT FROM AUTHOR]

Supply chain management is one of the most prominent areas that needs to incorporate sustainability to achieve responsible consumption and production (SDG 11).It has been identified that there are limited studies that have presented the significance of different Industry 4.0 technologies from the perspective of sustainable SCM. The purpose of this study is to discuss the role of Industry 4.0 technologies in the context of sustainable SCM, as well as to identify important areas for future research. The PRISM framework is followed to discuss the role and significance of sustainable SCM and the integration of Industry 4.0-enabling technologies such as the Internet of Things (IoT), cloud computing, big data, artificial intelligence (AI), blockchain, and digital twin for sustainable SCM. The findings of the study reveal that there are limited empirical studies for developing countries and the majority are emphasized in case studies. Additionally, a few studies have focused on operational aspects, economics, and automation in SCM. The current study is able to contribute to the significance and application of IoT, cloud computing, big data, AI, blockchain, and digital twin in achieving sustainable SCM in the future. The current study can be expanded to discuss the Industry 4.0-enabling technologies in analyzing sustainability performance in any organization using environmental, social, and governance (ESG) metrics. [ABSTRACT FROM AUTHOR]

The accelerating transition of traditional industrial processes towards fully automated and intelligent manufacturing is being witnessed in almost all segments. This major adoption of enhanced technology and digitization processes has been originally embraced by the Factories of the Future and Industry 4.0 initiatives. The overall aim is to create smarter, more sustainable, and more resilient future-oriented factories. Unsurprisingly, introducing new production paradigms based on technologies such as machine learning (ML), the Internet of Things (IoT), and robotics does not come at no cost as each newly incorporated technique poses various safety and security challenges. Similarly, the integration required between these techniques to establish a unified and fully interconnected environment contributes to additional threats and risks in the Factories of the Future. Accumulating and analyzing seemingly unrelated activities, occurring simultaneously in different parts of the factory, is essential to establish cyber situational awareness of the investigated environment. Our work contributes to these efforts, in essence by envisioning and implementing the SMS-DT, an integrated platform to simulate and monitor industrial conditions in a digital twin-based architecture. SMS-DT is represented in a three-tier architecture comprising the involved data and control flows: edge, platform, and enterprise tiers. The goal of our platform is to capture, analyze, and correlate a wide range of events being tracked by sensors and systems in various domains of the factory. For this aim, multiple components have been developed on the basis of artificial intelligence to simulate dominant aspects in industries, including network analysis, energy optimization, and worker behavior. A data lake was also used to store collected information, and a set of intelligent services was delivered on the basis of innovative analysis and learning approaches. Finally, the platform was tested in a textile industry environment and integrated with its ERP system. Two misuse cases were simulated to track the factory machines, systems, and people and to assess the role of SMS-DT correlation mechanisms in preventing intentional and unintentional actions. The results of these misuse case simulations showed how the SMS-DT platform can intervene in two domains in the first scenario and three in the second one, resulting in correlating the alerts and reporting them to security operators in the multi-domain intelligent correlation dashboard. [ABSTRACT FROM AUTHOR]

Financial management is a critical aspect of firms, and entails the strategic planning, direction, and control of financial endeavors. Risk assessment, fraud detection, wealth management, online transactions, customized bond scheme, customer retention, virtual assistant and so on, are a few of the critical areas where Industry 4.0 technologies intervention are highly required for managing firms' finance. It has been identified from the previous studies that they are limited studies that have addressed the significance and application of integrating of Industry 4.0 technologies such as Internet of Things (IoT), cloud computing, big data, robotic process automation (RPA), artificial intelligence (AI), Blockchain, Digital twin, and Metaverse. With the motivation from the above aspects, this study aims to discuss the role of these technologies in the area of financial management of a firm. Based up on the analysis, it has been concluded that these technologies assist to credit risk management based on real-time data; financial data analytics of risk assessment, digital finance, digital auditing, fraud detection, and AI- and IoT- based virtual assistants. This study recommended that digital technologies be deeply integrated into the financial sector to improve service quality and accessibility, as well as the creation of innovative rules that allow for healthy competition among market participants. [ABSTRACT FROM AUTHOR]

Furthermore, the path to achieving Industry 4.0's goals involves the creation and implementation of advanced automation technologies, which are connected to the design of control systems in a broader sense [[2]]. Continuing with the theme of control systems for Industry 4.0, the authors of [[10]] use the performance portrait method (PPM) to design optimal and robust proportional-integral-derivative controllers with two degrees of freedom (2DoF PID) for a double-integrator plus dead-time (DIPDT) process model. One of the prominent features of the Fourth Industrial Revolution - frequently referred to as I Industry 4.0 i - is "[that it is based on] cyber-physical production systems [and] the merging of real and virtual worlds" [[1]]. [Extracted from the article]

Modern society is living in an age of paradigm changes. In part, these changes have been driven by new technologies, which provide high performance computing capabilities that enable the creation of complex Artificial Intelligence systems. Those developments are allowing the emergence of new Cyber Systems where the continuously generated data is utilized to build Artificial Intelligence models used to perform specialized tasks within the system. While, on one hand, the isolated application of the cyber systems is becoming widespread, on the other hand, their synchronical integration with other cyber systems to build a concise and cognitive structure that can interact deeply and autonomously with a physical system is still a completely open question, only addressed in some works from a philosophical point of view. From this standpoint, the AI can play an enabling role to allow the existence of these cognitive CPSs. This review provides a look at some of the aspects that will be crucial in the development of cyber-physical systems, focusing on the application of artificial intelligence to confer cognition to the system. Topics such as control and optimization architectures and digital twins are presented as components of the CPS. It also provides a conceptual overview of the impacts that the application of these technologies might have in the chemical industry, more specifically in the purification of methane. [ABSTRACT FROM AUTHOR]