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The ability to control the particle size of titanium dioxide nanoparticles (TNPs) is crucial for their practical use. This study presents a method for preparing monodisperse amorphous and anatase TNPs with high surface areas and tunable grain sizes. The method combines a sol-gel process with a hydrothermal process, using benzoic acid (BA) as a structure-directing agent. By adjusting the hydrolysis and condensation rates of the titanium alkoxide, we can synthesize monodisperse amorphous TNPs with a controllable size range of 200–800 nm. Additionally, the amorphous TNPs synthesized through this method serve as raw material, enabling the morphology of anatase TNPs to be inherited from amorphous TNPs with a hydrothermal reaction time of 1 h. When the hydrothermal reaction time is extended to 10 h, the closely linked primary titanium dioxide is fully separated and replaced by ultra-fine anatase TNPs. This optimal scheme show promise for self-assembly and large-scale synthesis of monodisperse amorphous and anatase TNPs. [ABSTRACT FROM AUTHOR]

Two strategies have been extensively employed to develop advanced accident tolerant fuels (ATF): improving thermal conductivity and producing large grain sized pellets. However, there are few reports on the simultaneous utilization of both strategies. In this work, we fabricated Mo–Cr alloy reinforced UO 2 (UMC) composite pellet with both high thermal conductivity and large grain size by a simple in-situ alloying method for the first time. The average grain size of UO 2 increased from 6 μm to 113 μm. Thermal conductivity of the UMC pellet (with 2 vol% Mo) at 1200 °C increased by 36.46% compared with pure UO 2. The increase rate of thermal conductivity per 1 vol% dopant reached about 18%. The Mo–Cr alloy formed continuous micro-cell layer around UO 2 particles. Such continuous micro-cell Mo–Cr alloy layer and increase of UO 2 grain size both helped improve the thermal conductivity of UMC composite pellets. Thermal expansion coefficient of the UMC under the operating temperature decreased by 11.90% compared with pure UO 2. The oxidation resistance of the UMC pellet under high temperature steam was also improved. This work provides a new strategy towards fabricating ATF with both high thermal conductivity and large grain size. [ABSTRACT FROM AUTHOR]

Bi 1.6 Pb 0.4 Sr 2 Co 2 O 8 samples have been textured by the Laser Floating Zone (LFZ) process using Nd:YAG, and CO 2 laser radiation. Using different wavelengths resulted in significant structural and microstructural modifications. Powder XRD patterns showed that the thermoelectric phase is the major one in both cases. Microstructural studies revealed that all samples presented the same phases but with much lower content of secondary ones in those processed with the CO 2 laser. Electrical resistivity showed different behavior for the two types of samples, being in general, lower for the CO 2 grown rods. Seebeck coefficient is lower for the CO 2 grown samples up to 300 °C, and higher in the high-temperature range, reaching 240 μV/K at 650 °C, which is one of the highest values obtained so far in these compounds. Moreover, thermal conductivity at 600 °C for these samples (0.93 W/K m) is among the lowest reported in the literature. As a consequence, ZT values at 600 °C reached 0.42 in CO 2 textured materials, about two times higher than the obtained in Nd:YAG ones. This value is among the highest reported so far in the literature, and is comparable to the performance attained for the same composition containing nanoparticles addition. All these properties, combined with the fact that the processed materials can be directly integrated into thermoelectric modules, render them highly attractive for industrial production. [ABSTRACT FROM AUTHOR]

LiNi x Co y Mn 1-x-y O 2 (NCM) has been regarded as promising cathode materials for high energy density lithium ion battery. Apart from the capacity deterioration during cycling process, NCM particle microcracks' generation resulting from anisotropic strain in crystal lattice is also regarded as the crucial issue from mechanical scale. As the original materials of synthesizing NCM, NCMOH precursor decides much of the prepared NCM materials in both electrochemical and mechanical scale while mechanical degrading mechanism inside crystal lattice is missing in related literature. In this study, the LiNi 0.7 Co 0.1 Mn 0.2 O 2 single crystalline particles are calcined from NCMOH precursors with difference in mechanical stacking morphology and physical property (specific surface area and tapping density) through the same appropriate sintering condition. The evolution of lattice microstrain calculation and elastic modulus for NCM materials through structure and mechanical evaluation has been studied. It is indicated that larger size and higher rate capability (fast charging) of single crystalline LNCMO materials can be obtained from precursor with smaller specific surface area and higher tapping density while the larger microstrain and less elastic modulus degradation are determined during electrochemical charging process. Stronger structure maintaining ability of NCM lattice under large electric field force (during fast charging process) is beneficial to the capacity performance related with higher-rate capability. This might provide a novel insight of understanding the mechanical effect of NCMOH precursors on the synthesis and electrochemical performance of Ni-rich LiNi x Co y Mn 1-x-y materials. [ABSTRACT FROM AUTHOR]

The challenge of producing dense fine-grained high-entropy ceramics is hereby addressed by a combined cold and conventional pressureless sintering method for the first time. It provides nearly fully dense high-entropy pyrochlores with better microstructural homogeneity, and only half the grain size of conventional pressurelessly sintered samples with identical density. Both the finer and more homogeneous microstructures benefit better mechanical properties in hardness and reduced Young's modulus. The kinetics and activation energies of both densification and grain growth were quantified and discussed to understand how cold sintering affects the microstructural evolution during the following pressureless sintering. More importantly, cathodoluminescence analysis suggested that cold sintering could cause more defects on the surface of the original particles, which could promote the grain boundary diffusion and have drag effects on grain boundary motion. The lessons learned here offer scientific understanding and technological guidance towards pressureless sintering of dense bulk high-entropy ceramics. [ABSTRACT FROM AUTHOR]

The challenge of preparing dense ultrafine-grained high-entropy ceramics through conventional pressureless sintering is hereby addressed by a simple two-step sintering method. Ultrafine-grained (Ce 0.2 Nd 0.2 Sm 0.2 Eu 0.2 Gd 0.2) 2 Zr 2 O 7 high-entropy zirconate with 99.2 % theoretical density and 135 nm grain size has been fabricated by pressureless two-step sintering for the first time. Compared to the conventional sintering, two-step sintering provides finer grain sizes and better microstructural uniformity, which yield excellent comprehensive mechanical properties with high hardness of 16.0 GPa, large elastic modulus of 262 GPa and high fracture toughness of 2.8 MPa·m1/2. It is believe that pressureless two-step sintering can be utilized to prepare other high-entropy ceramics with fine grain size and high quality. [ABSTRACT FROM AUTHOR]

Notwithstanding the impressive phase stability and low thermal conductivity exhibited by lanthanum zirconate (LZ), its low coefficient of thermal expansion is deemed a paramount limitation. In the present study, (La 1-x Y x) 2 Zr 2 O 7 with x = 0, 0.1, 0.2, 0.3, 0.4, 0.5, as new TBCs, were synthesized by reverse co-precipitation and calcination method. The XRD and Raman analyses elucidated that the substitution of Y3+ ions occurred exclusively at the La3+ positions. In addition, in accordance with FESEM and DTA findings, the incorporation of Y 2 O 3 has induced a reduction in particle size and an enhancement in crystallization resistance. The evaluation of the coefficient of thermal expansion (CTE) demonstrated a notable improvement following the introduction of Y 2 O 3. Specifically, the CTE of LZ increased from 9.34 × 10−6 °C-1 to 10.5 × 10−6 °C-1 in the case of (La 0.5 Y 0.5) 2 Zr 2 O 7 at 1100oC. Investigations of phase stability following a 50 h heat treatment at 1300oC indicated that Y 2 O 3 had no impact on phase stability. All compounds, similar to LZ, exhibited excellent phase stability. Furthermore, the addition of Y 2 O 3 significantly amplified the grain boundary diffusion mechanism during heat treatment, leading to an accelerated grain growth rate. The grain growth rate increased from 1.7 nm/h at LZ to 2.2 nm/h in the case of (La 0.6 Y 0.4) 2 Zr 2 O 7. [ABSTRACT FROM AUTHOR]

Core-rim structure has distinct advantage to improve the performances of KNN-based piezoceramics. Whereas the state of the core-rim structure is difficult to control during sintering. Here, the core-rim structured 0.96(K 0.51 Na 0.47 Li 0.02)(Nb 0.8 Ta 0.2)O 3 -0.04CaZrO 3 (KNLNT) ceramics were both obtained by conventional sintering (CS) and rapid sintering (RS). KNLNT ceramics prepared by rapid sintering exhibit more outstanding controllability on grain growth and core-rim structure and can hold the core/rim size ratio in a stable and favorable level due to extended effective range of grain boundary diffusion in densification. Benefiting from the controllable microstructure, the RS method prepared samples show excellent performance. The unipolar strain value of RS-1240 (S max =0.252%) is 2.07 times as much as CS-1110 (S max =0.122%). Large strain, low hysteresis and low dielectric permittivity features make the core-rim structured KNLNT ceramics a potential material for pulse drive applications and demonstrate that the manual precise control of core-rim structure could create many possibilities on materials design. [Display omitted] [ABSTRACT FROM AUTHOR]

Ferrite materials are urgently demanded in high-frequency miniaturized power electronics for their high electromagnetic properties and high electrical resistivity. However, traditional NiZn ferrites are faced with low resistivity and high loss at low-temperature sintering, which severely restrict their applications. In this study, CdO was substituted into Ni 0.22 Cu 0.2 Zn 0.58 Fe 2 O 4 ferrites at a presintered stage to refine the grain size and to achieve superior performance at low-temperature sintering. Interestingly, the electrical, magnetic and gyromagnetic properties of the NiCuZn ferrites exhibited a strong dependence on the concentration of Cd2+ ions. The Cd2+ ions entered into the lattice and substituted for Fe3+ at the octahedral site. SEM image results showed that CdO-substituted NiCuZn ferrites for the first sintering stage possess inhibition of abnormal grain growth, which can effectively solve the problem of shrinkage and grain compaction of ferrite materials in LTCC technology. Furthermore, to promote the grain growth at low sintering temperature, the optimized Bi 2 O 3 additives were added at final sintering stage. The resistivity of the optimized Cd2+ ions is significantly enhanced from 2.41 × 108 Ω cm to 8.51 × 108 Ω cm. Finally, the NiCuZnCd (x = 0.15)-1.2 wt % Bi 2 O 3 ferrites with the highest densification possess ρ = 8.51 × 108 Ω cm, ε′ = 18, tan δ ε = 6.0 × 10−3, μ′ = 81, f r = 117 MHz, tan δ μ = 4.8 × 10−2 and ΔH = 281 Oe. This work provides a new doping method for the design of the high frequency LTCC device. [ABSTRACT FROM AUTHOR]

Preparation of high-entropy ceramics (HECs) requires long duration at high temperatures, which limits their wide application. In this study, high-entropy (La 0.2 Ce 0.2 Nd 0.2 Sm 0.2 Eu 0.2) 2 Zr 2 O 7 ceramics was prepared at low temperatures of 762–885 °C in very short time of 60 s using the flash sintering. The effects of electric field strength and current limit on the densification and grain growth, as well as the phase transformation were systematically investigated. Both density and grain size were increased with the increase of the electric field strength and current limit. The phase transformation from defective fluorite to pyrochlore occurred at large current limit. The flash-sintered bulks exhibited good mechanical properties. This study demonstrates that flash sintering is an effective method for rapid preparation of HECs at low temperatures. Moreover, the microstructure of HECs can be controlled by adjusting the electric field strength and current limit. [ABSTRACT FROM AUTHOR]

Preparation of high-entropy ceramics (HECs) requires long duration at high temperatures, which limits their wide application. In this study, high-entropy (La 0.2 Ce 0.2 Nd 0.2 Sm 0.2 Eu 0.2) 2 Zr 2 O 7 ceramics was prepared at low temperatures of 762–885 °C in very short time of 60 s using the flash sintering. The effects of electric field strength and current limit on the densification and grain growth, as well as the phase transformation were systematically investigated. Both density and grain size were increased with the increase of the electric field strength and current limit. The phase transformation from defective fluorite to pyrochlore occurred at large current limit. The flash-sintered bulks exhibited good mechanical properties. This study demonstrates that flash sintering is an effective method for rapid preparation of HECs at low temperatures. Moreover, the microstructure of HECs can be controlled by adjusting the electric field strength and current limit. [ABSTRACT FROM AUTHOR]

Solid-state sintering of Y 2 O 3 is difficult and requires high-temperature heat treatment or the use of a sintering additive. In this study, liquid-phase sintering was utilized to produce dense Y 2 O 3 bodies with fine-grained microstructure. Al 2 O 3 and SiO 2 were added to a commercial nano-Y 2 O 3 powder using aluminum nitrate and tetraethylorthosilicate (TEOS) as the precursors; the samples were uniaxially pressed at 100 MPa and sintered at 1500 °C and 1650 °C. The addition of the sintering aids increased the relative density of the samples sintered at lower temperatures; also, the sintering aids suppressed grain growth. The dissolution of Y 2 O 3 into the liquid phase changes the solid-liquid interfacial energy resulting in the formation of isolated yttrium-silicate/yttrium-aluminate grains and accounts for the suppression of the growth of yttria grains. [Display omitted] [ABSTRACT FROM AUTHOR]

Li 2 TiO 3 ceramic pebbles with uniform structure, high density and good mechanical property were successfully fabricated by wet process. The Li 2 TiO 3 pebbles sintered at 1000 °C for 4 h had satisfactory density (91% T.D.) and crush load (a.v. 27.1 N). The apparent activation energy of Li 2 TiO 3 grain growth was 201 ± 7 kJ/mol. Accelerated densification was observed in a reducing atmosphere, this might be attributed to the oxygen vacancies generated by the reduction of Ti4+ to Ti3+ in 0.1%H 2 +He atmosphere, which facilitate the diffusion of ions through the lattice. The grain growth was controlled by lattice diffusion under reducing atmosphere, and the apparent activation energy was 168 ± 6 kJ/mol. The mechanical results show that the crush load of Li 2 TiO 3 pebbles decreased with the increase of temperature, and the average crush load at 500 °C was 13.9 N. In addition, the thermal cycling and long-time annealing experiments suggested that Li 2 TiO 3 pebbles have good structural and performance stability. The Li 2 TiO 3 ceramics prepared by wet process were satisfactory tritium breeder materials with ideal application potential. [ABSTRACT FROM AUTHOR]

The Th 1- x Sc x O 2- x /2 (0 ≤ x ≤ 0.1) ceramic system with high density was originally prepared via a co-precipitation route and simple sintering method. XRD analysis indicates that the Th 1- x Sc x O 2- x /2 ceramics exhibited a single cubic fluorite structure and a slight increase of cell parameters. SEM images show that Sc doping contributed a decreasing pores and more uniform grain distribution. The calculated relative densities could reach up to a value higher than 99.0% for x = 0.01 during the isothermal process while the maximum actual relative density was only about 77.4% during the non-isothermal sintering process. And the analysis of grain growth kinetics demonstrates that Th 1- x Sc x O 2- x /2 was a solid solution with a high solubility of Sc for x = 0.01 and a low solubility of Sc for both x = 0.05 and x = 0.1, which resulted in a strongly slow grain growth for x = 0.1 due to the solute drag effect. The sintering mechanism investigation also illustrates that low amount (x = 0.01) of Sc doping could significantly enhance the densification sintering of ThO 2 -based ceramics and reduce the sintering temperature by nearly 150 °C. Such strategy has issued the bottleneck problem existed in the densification sintering of ThO 2 -based ceramics at a lower temperature without any other special sintering atmosphere, which even could be applicable for other ceramics difficult to sinter. [ABSTRACT FROM AUTHOR]

The effects of both nuclear energy loss and electronic energy loss need to be taken into consideration in the ceramic-based waste forms under repository environment. However, the irradiation responses of ceramic-based waste forms to each type of energy loss are somewhat different. In this study, the microstructure evolutions of ultrafine nano and micro Gd 2 Zr 2 O 7 -based waste forms were systematically studied under predominant electronic energy loss simulated by multi-energy He+ irradiation, and compared to those under predominant nuclear energy loss. The results reveal that the fewer He bubble chains, ribbon-like He bubbles and smaller microcracks were observed in the irradiated nano-grained sample. Additionally, nano-grained sample displayed a lower degree of amorphization and higher atomic order compared to micro-grained samples when subjected to predominant electronic energy loss. Moreover, the irradiation dominated by nuclear energy loss can easily induce the grain growth of nano-grained Gd 2 Zr 2 O 7 -based waste form, but in the present study this phenomenon was not observed under multi-energy He+ irradiation. Consequently, under predominant electronic energy loss, the thermodynamic instability and driving force for grain growth due to excess surface energy in the ultrafine nano sample can be suppressed. As a result, the sample demonstrated enhanced irradiation resistance due to the more efficient absorption and elimination of defects at grain boundaries induced by electronic excitation. We elucidated that enhanced irradiation resistance of the waste forms by tailoring the grain size requires the consideration of the effects of electronic energy loss and nuclear energy loss, which can provide guidance for the design and optimization of highly irradiation-resistant nuclear waste forms. [ABSTRACT FROM AUTHOR]

Textured SiC with anisotropic crystallographic texture is proposed as a material with improved mechanical properties. Textured SiC was created via alignment of platelet seed particles during aqueous suspension material extrusion, also known as direct ink writing, and subsequent pressureless liquid phase sintering and annealing. The microstructure and texture of the SiC fabricated with and without 5 vol% platelet seeds, and with and without annealing at 2050 °C and 2150 °C was explored via SEM, XRD, and EBSD. All samples fabricated had over 95% theoretical density. Annealing leads to the development of large, high aspect ratio plate-shaped grains among a matrix of many finer, low aspect ratio grains. Higher annealing temperatures and addition of platelet seeds both increased the size of the large grains. Samples were found to be textured regardless of having platelet seeds. Via XRD and EBSD, unseeded SiC was found to have texture where the crystallographic direction [0001] had a preferred orientation perpendicular to the normal direction. This occurred for both direct ink written and cast SiC, so the texture development must have occurred during sintering, though the mechanism is unknown. For seeded SiC, platelet seeds aligned in direct ink writing seeded the grain growth to develop crystallographic texture. The texture was mainly influenced by the alignment of platelet seed particles via shear stresses in the print nozzle, causing a one-dimensional texture where [0001] is perpendicular to the printing direction. However, it was found that the texture was not the expected concentric alignment of platelet particles in direct ink writing, so the shear stresses in the nozzle are not solely responsible for the texture developed. [ABSTRACT FROM AUTHOR]

The uniaxial viscosity is an important material property that has to be determined in order to understand the densification of a material during the sintering process. It depends simultaneously on temperature, relative density and grain size which complicates its determination. To determine its dependence on these three factors, bending creep tests are performed on pre-sintered 3Y-TZP specimens with different relative densities and grain sizes up to the corresponding pre-sintering temperatures. The uniaxial viscosity of 3Y-TZP specimens is calculated after obtaining the deflection rates. It is found that the uniaxial viscosity decreases with temperature according to the Arrhenius equation. In addition, the tetragonal to cubic phase transformation at temperature above 1300 °C leads to a decrease of the activation energy. Apart from that, the contribution of densification and grain growth to the increase of the uniaxial viscosity is quantitatively determined. When grain boundary diffusion dominates, the contribution of grain growth is up to 1.8 times that of densification to the uniaxial viscosity. Furthermore, it is found that Rahaman's model best fits the normalized uniaxial viscosity. At the end, an evolution profile of the uniaxial viscosity for polycrystalline materials during the sintering process is proposed to facilitate the analysis of the sintering shrinkage rate. [ABSTRACT FROM AUTHOR]

We investigated the effect of very high pressure on the sintering temperature, phase transition and the grain growth during Spark Plasma Sintering (SPS) of a 15 nm TiO 2 nanopowder. Using in situ synchrotron X-ray diffraction during sintering at 1.5 and 3.5 GPa, we followed the evolution of the crystalline phases and the crystallite size as a function of temperature. In comparison, in the laboratory, SPS experiments were performed on two original facilities: A Paris-Edinburgh press and a high-pressure module adapted to standard SPS equipment. We studied the effect of the pressure on the sintering in the range 76 MPa to 3.5 GPa. We have shown that highly dense nanostructured ceramics can be prepared under very high pressure at low sintering temperatures. At 1 GPa, we limited the grain growth to an average size of 233 nm by heating at only 560 °C, and achieved a relative density of 98 %. [ABSTRACT FROM AUTHOR]

The present study aims to investigate the influence of grain growth during heat treatment on the phase stability of AZO: A 2 Zr 2 O 7 compounds at 1300°C. To this end, three cations of La3+, Gd3+, and Yb3+ (corresponding to large, medium and small cations, respectively) were placed in the A-site of the AZO compounds through co-precipitation–calcination technique at 1000°C for 3 h to achieve LaZO: La 2 Zr 2 O 7 , GdZO: Gd 2 Zr 2 O 7 , and YbZO: Yb 2 Zr 2 O 7 , respectively. The phase stability of LaZO, GdZO, and YbZO was assessed under 50 h of heat treatment at 1300°C. Characterization techniques such as conventional and high-temperature XRD, Raman and Fourier transform infrared (FTIR) spectroscopies, simultaneous thermal analysis (DTA/TG), and field-emission scanning electron microscopy (FESEM) were employed to assess the synthesized compounds. FESEM results of LaZO, GdZO and YbZO calcinated powders indicated orderly particles, uniform in shape and size, with a relative tendency of agglomeration and with an average particle size of less than ∼100 nm. XRD results of LaZO and YbZO powders after calcination indicated the formation of pyrochlore and defect fluorite structures, respectively. The placement of Gd3+ (GdZO) led to the formation of a dual pyrochlore-defect fluorite structure. The current research also indicated an enhancement in the tendency to form pyrochlore structure in GdZO and YbZO compounds along with the growth of the grains after 20 (mean grain size of ∼250 nm) and 50 h (mean grain size of ∼800 nm) of exposure to the temperature of 1300°C, respectively. [ABSTRACT FROM AUTHOR]

Preparation of Gd 2 Zr 2 O 7 nanoceramics using a simple and low energy-consuming approach is significant for their wide range of applications. In this work, flash sintering (FS) and two-step flash sintering (TSFS) were first utilized to prepare Gd 2 Zr 2 O 7 nanoceramics. The effects of electric field intensity and current limit on the densification and grain growth were investigated. The grain size was decreased with the increase of electric field intensity. Meanwhile, both grain size and density were increased with the increase of current limit. The Gd 2 Zr 2 O 7 nanoceramics with an average grain size of 98 nm and a relative density of 92.8% were prepared by FS. By contrast, the Gd 2 Zr 2 O 7 nanoceramics with the higher relative densities of 96.3–97.5% and the smaller average grain sizes of 85–90 nm were prepared by TSFS. Compared to FS, TSFS can achieve suppressed grain growth and fast densification. The as-prepared Gd 2 Zr 2 O 7 nanoceramics showed excellent hardness and fracture toughness. The sample breakage caused by current localization can be avoided by controlling the current ramp after the occurrence of the flash event. [ABSTRACT FROM AUTHOR]

In-depth investigation of the sintering phenomena in ceramic powders remains challenging, with the typical size of the individual particles being around 1 µm or less, i.e., at the resolution limit of X-ray micro-tomography (μCT). This has been dealt with, thanks to the state-of-the-art hard X-ray nano-analysis beamline at the upgraded European Synchrotron Radiation Facility (ESRF). Complete 3D images were obtained for representative ceramic powder systems with a voxel size as low as 25 nm, so as to depict particles and pores with adequate details and follow the entire sintering process. Subsequent quantitative image analyses were used to explore microstructural changes, including the evolution of relevant sintering parameters with respect to the grains and the pores. Notably, a study adopted in this research on the advancement of pore curvatures can be linked to tracking the stages of sintering. [ABSTRACT FROM AUTHOR]

The effects of dopants with different valences on the flash sintering behavior of α-Al 2 O 3 are investigated. The results indicate that regardless of their valence and ionic radius, all the tested dopants reduce the onset temperature more effectively compared to undoped Al 2 O 3. Interestingly, the relative density and grain size of the flash-sintered samples exhibit an inverse linear relationship. The data for the samples doped with non-trivalent cations fall on a different line than those for the samples doped with trivalent cations and the undoped samples. Dopants have an effect on the flash sintering behavior of Al 2 O 3 because flash sintering increases the solubility of the dopants in alumina, creating more point defects, and thereby increasing the electrical conductivity of the material. The mechanisms for point defect generation in trivalent and non-trivalent dopants are different. [ABSTRACT FROM AUTHOR]

In functional ceramics, the impact of dopants on bulk crystals is generally well understood. Their impact on grain boundaries is less well known. The present study investigates the impact of acceptor dopants on grain growth in strontium titanate. Scanning electron microscopy and analytical (scanning) transmission electron microscopy have been used to gain knowledge on Fe segregation behavior, grain sizes, and grain size distributions of SrTiO 3. While undoped microstructures show normal grain growth at low temperatures (<1350 °C), doped microstructures evolve bimodally. With increasing acceptor dopant concentration, an increasing population of small grains develops. It is shown that Fe segregates to the grain boundaries due to its negative charge and a positive boundary potential. Thus, the experimental findings seem to be well explained by the theory of solute drag: The diffusion of segregated defects ('solutes') at grain boundaries can retard grain boundary migration. [ABSTRACT FROM AUTHOR]

Skorohod and Olevsky's constitutive relation for viscous sintering (SOVS) is employed to simulate the shrinkage and relative density evolution of ceramics during the sintering process. While this model effectively simulates shrinkage and density evolution, the original formulation of the SOVS model does not explicitly incorporate grain growth or microstructural evolution. This paper introduces an enhanced version of the SOVS model, incorporating a novel calibration method to obtain the temperature dependence of the viscosity parameter. It considers grain growth as well as the evolution of the microstructure by adding new parameters. Simulations were conducted using Code_Aster, an open-source finite element software, in conjunction with MFront, a tool for formulating material behaviour equations. Dilatometer tests were performed with probes of porcelain stoneware composition to calibrate the model. The predictions of dimensional shrinkage and relative density evolution showed a high accuracy of the model (> 95%), enabling its use in the manufacturing process. [ABSTRACT FROM AUTHOR]

This paper aims at elucidate the role of calcium as sintering aid for YAG ceramics elaborated by a reaction-sintering process. From structural and microstructural analyses, the solubility limit of calcium was found to be close to 0.065 ± 0.015 at% at 1700 °C. For calcium content higher than this value up to 1 at%, CaAl 12 O 19 crystallized precipitates with a melting temperature close to 1850 °C were observed. Whatever its content, calcium segregates at grain boundaries as evidenced by STEM and NanoSIMS chemical analyses at nanometric scale, and strongly decreases densification and grain growth kinetics of YAG ceramics. This result was explained by a solute-drag mechanism due to the segregation of complex C a 2 + - V O.. clusters with low mobility at grain boundaries. Finally, calcium appears as a very efficient sintering additive to limit grain growth in YAG, thus avoiding the formation of intragranular porosity that is a critical point for the manufacturing of highly transparent ceramics. [ABSTRACT FROM AUTHOR]

Avoiding grain growth during sintering of ceramic nano-powders is of great technological interest. Although two-step sintering is an effective technique to achieve this goal, the mechanisms at play are not well understood. This study adapts our previous discrete model to investigate the conventional and two-step sintering of nano-powders. The densification and grain growth results agree qualitatively well with experimental data on α -alumina. Simulations confirm that faster heating rates retard grain growth in conventional sintering of nano-alumina. Our results support the hypothesis that the success of nano-alumina two-step sintering relies on the sharp increase in the activation energy of the grain boundary mobility at low temperatures. Simulations indicate a transition temperature of 1100 °C and that at least a 2.5-fold increase in activation energy is required to explain the suppression of grain growth. The relative weights of surface diffusion and of grain boundary motion for grain growth are clarified. [ABSTRACT FROM AUTHOR]

Pure and low α-Al 2 O 3 /SiO 2 co-doped ceria specimens were prepared by conventional ceramic processing using powder metallurgy. This study investigated the effect of co-doping on the microstructural and structural properties of cerium dioxide was investigated by means of optical microscopy, scanning electron microscopy, X-ray diffraction, and Raman spectroscopy. The co-addition of alumina and silica promoted liquid phase sintering and significantly contributed to grain growth, even in the small concentrations of the present study (1 and 2 wt%). A glassy look phase precipitated at the grain boundaries, a characteristic feature of liquid phase sintering. The addition of dopants to the formulation greatly enhanced the grain growth process without disturbing the CeO 2 structure. [ABSTRACT FROM AUTHOR]

[Display omitted] • This communication is focused on development of CMT-based PV cells with CdCl 2 treatment. • Devices were fabricated having structure of ITO/CdS/CMT/Au and then chlorine treatment was performed. • Devices without and with CdCl 2 treatment demonstrated the efficiency of 7.83% and 8.76%. • Deep trap states in the devices were analyzed with the help of Mott-Schottky plots. • Grain growth was also explored with chlorine treatment by analyzing SEM images. The suitability of the metal rear contact, the density of surface states, the rate of recombination of the absorber layer, and open circuit voltage loss are all innate issues with typical CdTe solar cells. These problems can be addressed with small Mn doping in CdTe, making it a Cd 1-x Mn x Te (CMT) trinary semiconductor, which can tune the band gaps. With the purpose of give an alternative to traditional CdTe material, CMT PV cells having device structures of ITO/CdS/CMT/Au have been investigated in this study with CdCl 2 treatment. The devices were fabricated by vacuum evaporation, and CMT PV cells without and with CdCl 2 treatment demonstrated the efficiency of 7.83% and 8.76%. The capacitance–voltage data were also used to calculate the doping concentration and depletion layer width, while deep trap states in the devices were analyzed with the help of Mott-Schottky plots. The Quantum efficiency measurements were done at zero bias to identify the optical or electronic losses in devices with CdCl 2 treatment. The grain growth was also explored with chlorine treatment by analyzing SEM images. For further improve the device performance, the states responsible for recombination must be located and eliminated to enhance the fill factor and efficiencies of the devices. The devices' repeatability was also examined and was found to be satisfactory with a 6–10% deviance. This work demonstrates the need for additional research to enhance the performance of CMT PV cells with CdCl 2 treatment for usage as an affordable alternative photovoltaic source. [ABSTRACT FROM AUTHOR]

In this study, the influence of alternating current (AC) electric field on flash sintering and microstructural evolution of alumina–zirconia (Al 2 O 3 –ZrO 2) composite was systematically investigated at furnace temperature of 800 °C. Compared with direct current (DC) electric field, AC electric field not only promoted densification and grain growth of Al 2 O 3 –ZrO 2 composite, but also improved the uniformity of microstructure of ceramics. Grain size of AC flash-sintered samples was found to be inversely related to electric field, and positive correlation was observed with current density limit. Dense Al 2 O 3 –ZrO 2 composite ceramic was fabricated via AC flash sintering under 60 mA mm−2 at low furnace temperature within 120 s, and as-sintered samples exhibited relatively good mechanical properties. The mechanism involving synergistic effect of Joule heating and defects generation under the influence of electric field was proposed to explain rapid densification during AC flash sintering. These results indicate the feasibility of preparation of dense composite ceramic with homogeneous microstructure via AC flash sintering. [ABSTRACT FROM AUTHOR]

YBa 2 Cu 3 O 7−δ (YBCO) bulk superconductors are regarded as the most promising alternatives for conventional permanent magnets as they provide high field trapping capacity at low temperatures. However, for further improving their superconducting properties, it remains a significant challenge to enlarge the c growth sector by large-sized seeds or multi-seeds while maintaining the microstructure with a low porosity or clean grain boundaries that enables their performance. Here, we report a novel seeding assembly approach by vertically-connecting strip-seeds for inducing potential [110]-oriented overgrowth. Initially, from naturally right-angled corners, YBCO rapidly crystallized to form kite-liked convex areas, which, together with the original seed, effectively functioned as a large-sized seed to generate a sizable c growth sector. The novel-seeded sample exhibited a promising structure not only free of grain boundaries, but also with a favorable porosity of 20.29%. Such a low value is similar to 19.77% of the small-seeded one and much lower than 34.20% of the large-seeded one. Finally, due to structure tailoring towards an enlarged c growth sector with maintained pore characteristics, high and mono-peak trapped fields of 16 mm diameter YBCO bulks were reliably attained, up to a record value of 0.7025 T. This work offers insights into design principles for boosting magnetic properties of other members in the YBCO family. [ABSTRACT FROM AUTHOR]

In this work, we demonstrate a hybrid cold sintering/spark plasma sintering (CSP-SPS) process to densify ZnO ceramic with controlled grain growth. The densification of ZnO is initially activated at 85 °C, and high densities (>98%) are achieved at 200–300 °C in only 5 min with a low assisted pressure of 3.8–50 MPa. The microstructure of ZnO grains experiences a mild coarsening from ~205–680 nm during the CSP-SPS. In comparison, a much higher temperature (>770 °C) is required to sinter ZnO ceramic via SPS, and the grain size exhibits an obvious overgrowth to ~10 µm. The calculated apparent activation energy of grain growth using CSP-SPS is 69.3 ± 6 kJ/mol, which is much lower than that of SPS samples with 296.8 ± 59 kJ/mol. In addition, the conduction mechanism of the CSP-SPS and SPS samples is investigated using impedance spectroscopy. Overall, CSP-SPS is promising for the fabrication of fine ceramics with mild sintering conditions. • A hybrid cold sintering/spark plasma sintering (CSP-SPS) is proposed to densify ZnO ceramics. • CSP-SPS enables highly dense ZnO ceramics at 200–300 °C for only 5 min under 3.8–50 MPa. • ZnO grains experience a mild coarsening from ~205–680 nm during the CSP-SPS. • The apparent activation energy of grain growth using CSP-SPS is only 69.3 ± 6 kJ/mol. [ABSTRACT FROM AUTHOR]

Current grain growth models have evolved to account for the relationship between grain boundary energy/mobility anisotropy and the five degrees of grain boundary character. However, the role of grain boundary networks on overall growth kinetics remains poorly understood. To experimentally investigate this problem, a highly textured Al 2 O 3 was fabricated by colloidal casting in a strong magnetic field to engineer a unique spatial distribution of grain boundary character. Microstructural evolution was quantified and compared to an untextured sample. From this comparison, a prevalence of (0001)/(0001) terminated grain boundaries with anisotropic networks were identified in the textured sample. These boundaries and their networks were found to be driving grain growth at a faster rate than predicted by models. These findings will allow better modelling of grain growth in real systems by experimentally exploring the impact thereon of grain boundary plane anisotropy and relative energy/mobility differences between neighboring boundaries. [ABSTRACT FROM AUTHOR]

The grain growth behavior of ferroelectric ceramics is different from that under the condition of an isotropic grain boundary energy, owing to the existence of many high-energy grain boundaries. A simple phase-field model based on the anisotropy of the grain boundary energy was developed to simulate the microstructure evolution of ferroelectric ceramics. The effects of the anisotropy of the grain boundary energy on the grain growth behavior and formation of characteristic regions were investigated using the phase-field method. The experimental data confirmed the simulation results. It was observed that the rapid migration of high-energy grain boundaries and slow migration of low-energy grain boundaries resulted in the appearance of both, small grains with edge numbers greater than six and numerous strip grains. The grain microstructures showed a specific orientation distribution in the 2-D cross section. The anisotropy of grain boundary energy can regulate the grain orientation distribution. This work provides a basis for microstructure control and the stable preparation of high-performance ferroelectric ceramics. [ABSTRACT FROM AUTHOR]

YBa 2 Cu 3 O 7−δ (YBCO) single grain, as a pivotal and popular oxide ceramic, is of great importance in practical applications for its considerable potential in magnetic properties. Normally, sizable YBCO bulk superconductors are fabricated by multi-seeded melt-growth for time saving. However, the performance of such bulks has long suffered from certain methodological barriers related to artificially induced imperfect-seeding, involving unreliable precision in seeding alignment and detrimental impact on grain boundaries. Here, a facile but effective in situ self-assembly (ISSA) strategy is reported for seeding structural design, in which exactly (110)/(110)-aligned twin-seeds naturally arise through the self-replication of crystallographic orientation from one small seed during thermal procedure. Distinctively, after two induced grains impinging, a [110]-oriented growth zone emerges and expands to the edge of the sample, leading to a contamination-free homo-combination. As a result, 25 mm diameter fully-grown bulks with single-grain quality were reliably attained, which exhibited superior levitation forces up to 65.1 N and field trapping capability up to 0.8943 T with a prominent feature of mono-peak. The ISSA seeding strategy in this work, with its nature in achieving exact seeding alignment, is widely applicable for the preparation of other high-performance bulks in the YBCO family. [ABSTRACT FROM AUTHOR]

Understanding the densification and grain growth processes is essential for preparing dense alumina fibers with nanograins. In this study, the alumina fibers were prepared via isothermal sintering at 1200, 1300, 1400, and 1500 °C for 1–30 min. The phase, microstructure, and density of the sintered fibers were investigated using XRD, SEM, and Archimedes methods. It was found that the phase transformation during the isothermal sintering enhances the densification of Al 2 O 3 fibers in the initial stage, while the pores generated during the phase transformation retard the densification in the later period. The kinetics and mechanisms for the densification and grain growth of the fibers were discussed based on the sintering and grain growth models. It was revealed that the densification process of the fibers sintered at 1500 °C is dominated by the lattice diffusion mechanism, while the samples sintered at 1200–1400 °C are dominated by the grain boundary diffusion mechanism. The grain growth of the Al 2 O 3 fibers sintered at 1200–1300 °C is governed by surface-diffusion-controlled pore drag, and that sintered at 1400 °C is dominated by lattice-diffusion-controlled pore drag. [ABSTRACT FROM AUTHOR]

To overcome the main limitation of oxide ceramic matrix composites (Ox-CMCs) regarding thermal degradation, the use of matrix doping is analyzed. Minicomposites containing Nextel 610 fibers and alumina matrices with and without MgO doping were produced. The thermal stability of the minicomposites was evaluated considering their microstructure and mechanical behavior before and after thermal exposures to 1300 °C and 1400 °C for 2 h. Before heat treatment, both composite types showed very similar microstructure and tensile strength. After heat treatment, densification, grain growth and strength loss are observed. Furthermore, the MgO dopant from the matrix diffuses into the fibers. As a result, abnormal fiber grain growth is partially suppressed and MgO-doped composites show smaller fiber grains than non-doped composites. This more refined microstructure leads to higher strength retention after the heat treatments. In summary, doping the matrix can increase the overall thermal stability without impairing the room-temperature properties of Ox-CMCs. [ABSTRACT FROM AUTHOR]

There has long been a question concerning the existence of a single vs. multiple asymptotic grain size distributions in normal grain growth. The goal of this study has been to address this topic by investigating the underlying mechanisms by which grain face and volume distributions evolve from transient to asymptotic states during grain growth. This investigation employs 3D Monte Carlo simulations to quantify the topological mechanisms of this transition, i.e., grain separation, encounter and loss, and examine their mutual evolution with the distributions from a wide range of initial states towards their multiple final asymptotic states. In the initial transient growth stage, the topological event rates fluctuate markedly, seeking balance among themselves and with the face/volume distributions. In the asymptotic stage this balance is indicated by asymptotic behavior of the ratios of the rates, as well the mean face class 〈 f〉 , and normalized widths, CV , of the face and size distributions. It was found that a moderate range of initial distributions evolved through relatively short transient periods towards asymptotic states less spread from each other but with those same relative orders of width. Initial distributions much wider or narrower than these evolved through longer transient periods with trajectories crossing the paths of the more moderate ones, with the widest initial distributions becoming the narrowest and the initially narrowest becoming the widest. These behaviors are explained by their interactive evolution with the topological event rates. Topological event rate ratios indicate the transient and asymptotic growth stages of grain growth [Display omitted] [ABSTRACT FROM AUTHOR]

There are few studies where the evolution of grain orientations and crystal misorientations of neighboring grains in a polycrystalline ice sample during grain growth are analyzed. In this work, crystal orientations and misorientations were studied in two ice cylinders obtained from bidistilled water using the techniques of plastic replicas and chemical etching pits. The cylinders were grown, one through fast freezing and the other through slow freezing. It was observed that the initial crystal orientations of the grains varied from one cylinder to the other, but this did not result in significant differences in the final crystal misorientations between neighboring grains. Such crystal misorientations could be special because they are related to a coincidence sites lattice (CSL), which could be associated with low-energy grain boundaries. Therefore, the decrease in grain boundary energy during grain growth could be influenced by these special crystal misorientations. [ABSTRACT FROM AUTHOR]

Inconel 625 alloy is mainly used for reactor pressure vessel, fuel cladding, nuclear fuel elements and cryogenic channels for cooling high temperature superconductors in Tokamaks. This study focuses on deciphering the impact of helium ion irradiation on the properties of Inconel 625 alloy. Helium-ions interaction with material leads to blistering, void formation, swelling, and degradation of mechanical properties. To understand these effects, the samples of Inconel 625 alloy were irradiated by helium-ion fluence beams at three different helium-ion beam fluence (1 × 1013, 1 × 1014, 1 × 1015 He/cm2). A decrease in grain size was observed from 34.4 to 19.0 nm with an increase in the ion fluence. According to the results, the residual strain is increased, from 1.8 to 43.0 micro-strain with the increase in helium-ion fluence, however structure is relaxed with decrease in micro-strain at higher helium-ion fluence (1 × 1015 He/cm2) and also there is a prominent increase in grain size. The surface morphology as observed by scanning electron microscope (SEM) illustrates the fuzz formation at low fluence (1 × 1013 He/cm2), while samples irradiated with high helium ion fluence (1 × 1015 He/cm2) showed grain growth, voids and surface blistering (deep valleys). An increase in hardness value at low helium-ion beam fluence is observed due to the presence of large population of defects. However, at higher helium-ion beam fluence, a decrease in hardness value is observed. This decrease might be attributed to the dislocation clustering and grain growth. • Helium ion beam irradiation of Inconel 625 alloy causes bubble and fuzz formation eventually leading to surface blistering and void formation. • With the increase in ion fluence bubble growth is observed. • Under the irradiation environment, variation in grain structure and grain size is observed resulting change in mechanical properties. • At lower ion fluence increase in hardness value, is observed due to grain fragmentation and recrystallization. • Decrease in hardness value is observed at higher ion fluence due to grain growth. [ABSTRACT FROM AUTHOR]

High entropy perovskite oxides (HEPOs) have garnered significant attention due to their superior performance compared to conventional perovskite oxides. However, there is a limited understanding of the sintering behavior of HEPOs. This study aims to obtain a mechanistic understanding of how the sintering of the manganite-based perovskite oxides varies with the mixed entropy. Based on systematic sintering experiments, detailed microstructural characterization, and molecular dynamics simulations, we found that the densification process of manganite-based perovskite oxides with increasing mixed entropies follows a similar pattern to conventional perovskite oxides. The mixed entropy significantly influences the final and middle stages of densification but has negligible effects in the initial stage. More importantly, the densification becomes easier and faster with the increased mixed entropy, while the grain growth is delayed to the higher relative density and the corresponding activation energy for grain growth is also significantly enhanced. Consequently, this creates a more ideal situation for achieving denser materials with smaller grain sizes during sintering, shedding light on rational optimization of the sintering and resulting properties of high entropy perovskite oxide. [Display omitted] [ABSTRACT FROM AUTHOR]

We investigate olivine grain boundary (GB) migration in natural peridotites experimentally annealed at high pressure and high temperature, and couple the experimental observations to full-field grain growth models to provide the distribution of GB mobilities in natural olivine polycrystals. A stack of four slices of natural mylonitic peridotite (Oman ophiolite) was annealed at 1473 K for 5 h under a confining pressure of 300 MPa of argon in a Paterson press. The three sintered interfaces of the stack are characterized using scanning electron microscopy and electron backscatter diffraction (EBSD) to extract a distribution of apparent (2D) GB displacements. Full-field simulations of numerically sintered interfaces are then used to infer the GB mean mobility and distribution in olivine polycrystal allowing forward modelling exercise to reproduce the experimental GB displacement distribution. This yields widely dispersed mobilities, which can be approximated by a log-normal distribution of 1 0 − 15.85 ± 2.58 m 4. J − 1. s − 1. Both the average and the dispersion of GB mobilities can be explained by silicon grain boundary diffusion. Finally, we demonstrate that the high variability of GB mobilities in olivine implies a decrease of the mean growth rate with time. This elucidates the difficulties of extrapolating experimental grain growth rates to geological timescales and observed microstructures in peridotites. • New methodology for extracting grain boundary mobilities in natural mantle rocks from experimental and modelling approaches • We show that distribution of olivine GB mobility in mantle rocks spans several orders of magnitude • We show that the wide distribution of GB mobility leads to a decrease of grain growth rate with time in static context • Our findings explain the difficulties of extrapolating laboratory-based growth rate to geological time scales [ABSTRACT FROM AUTHOR]

This study focused on improving diamond film growth through hot filament chemical vapor deposition (HFCVD) with an innovative method, magnetic field assistance. The effects on diamond films were thoroughly investigated using a combination of experiments and simulations. The results of scanning electron microscopy (SEM), Raman spectroscopy, and X-ray diffraction (XRD) all showed significant improvements in nucleation rates, film thickness, and grain size, particularly for grains with (111) orientation, when exposed to a 400 mT magnetic field during HFCVD compared to non-magnetic conditions. Magnetic field application in HFCVD was found to promote the formation of larger diamond grains and increase the film growth rate by nearly 45 %. Concurrent Finite Element Method simulations confirmed that the magnetic field improved reactive gas flow and temperature distribution across the substrate, which was consistent with experimental results. These findings suggest that magnetic field assistance in HFCVD may mitigate the limitations of bias assistance, such as the antenna effect, overheating, and stress imbalance. This approach is especially useful for substrates with complex geometries, such as the sharp edges of cutting tools, as it promotes even film growth. [Display omitted] • The magnetic field in HFCVD increased diamond growth rate by 45 %. • Magnetic assisted HFCVD increased diamond grain size and nucleation. • Magnetic assisted HFCVD raised substrate temperature and chemical species. • SEM imaging shows how magnetic assisted HFCVD refines microstructure. [ABSTRACT FROM AUTHOR]

[Display omitted] • A grain growth model during material extrusion-based AM was developed. • Anisotropic sintering behavior was accounted to predict the grain size. • Grain growth kinetics parameters were calibrated to apply for other sintering profiles. Most traditional powder melting-based additive manufacturing (AM) technologies generally yield high-performance parts at the expense of additional cost and energy consumption. As an economical and efficient alternative method, material extrusion (ME) that deploys polymer-based filaments with highly filled metal particles offers the possibility of scalable, low-cost fabrication of metal components. As a critical step, sintering governs the mechanical strength and geometry of the final parts. The grain growth behavior induced during sintering should be well controlled to achieve the parts with the desired mechanical performance. Due to the nature of AM, grain growth kinetics could also involve extremely complex grain boundary migration and atomic diffusion mechanisms caused by the heterogeneous pore distribution. In this work, an analytical model was developed to predict and understand the grain growth behavior of stainless steel (SS) 316L built by ME-based sintering-assisted AM. Such a model accounts for anisotropic viscosity parameters calibrated through a three-dimensional dilatometry test, enabling the prediction of grain size evolution during sintering. Grain growth kinetic parameters were further identified by the grain size data at the heating and holding stages. To validate and generalize the model, we also conducted the grain size evolution prediction under different sintering temperature profiles for as-built SS 316L specimens. This work will provide scientific insights into the grain growth behavior of metal parts built by this AM technique and its understanding can be readily transferred to other sintering-assisted AM processes like binder jetting and ink writing for metal structure creation. [ABSTRACT FROM AUTHOR]

The thermocapillary effect plays a critical role in the formation of molten pool during laser powder bed fusion (LPBF) process. The resulting temperature history governs the subsequent microstructure evolution of the manufactured component, thereby exerting a substantial influence on its mechanical properties. However, the precise relationship between the thermocapillary effect and the resulting microstructure remains elusive during LPBF, particularly when considering the diverse melting modes. In this study, an innovative computational framework that integrates ray-tracing based finite volume method with cellular automaton modelling is established to investigate the influence of thermocapillary effects on equiaxed/columnar microstructure evolution during LPBF. It is found that in conditions of a conduction-mode molten pool, thermocapillary effects exert a great influence on the size characteristics of the molten pool, and the average laser beam absorption demonstrates a gradual increase as the coefficient of surface tension (CST) rises. With the introduction of keyhole, the influence of thermocapillary on both the molten pool dimensions and laser beam absorption diminishes. A positive correlation is observed between grain sizes and CST under low laser power conditions; this relationship becomes less distinct with the formation of keyhole. Higher laser powers yield a larger proportion of equiaxed grains in the central top region due to bulk nucleation with low G / R. Elongated grain structures appear with higher laser power, but the morphology-CST relationship is inconclusive. Furthermore, variations in grain structure within specific regions of the scanned track are observed, which can be attributed to the disparity in temperature histories experienced by the material. [Display omitted] • Ray-tracing based finite volume method with cellular automaton modelling for LPBF. • Combined impact of thermocapillary and melting modes on laser beam absorption. • Equiaxed/columnar microstructure evolution with various thermocapillary conditions. • Comparison of grain size and grain morphology with the influence of thermocapillary. • Variations in grain structure within specific regions of the scanned track. Keywords [ABSTRACT FROM AUTHOR]

This study investigated the effects of vector length, including Short-vector (80 µm), Long-vector (4000 µm), Long-Short vector (4000 µm and 80 µm), and Incremental vector (ranging from 80 µm to 400 µm), on the melt pool morphology and grain structure characteristics of Alloy 718 during laser powder bed fusion (LPBF). The melt pool morphologies and microstructure characteristics at different vector lengths were examined via optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). It was shown that the melt pool depth for Short-vector printing (about 138 µm) exceeded that of Long-vector printing (about 85 µm). This was due to that the energy densities were not the same at different vector lengths when considering the actual laser motion. The slow scanning speed caused excessive energy input in short vectors, resulting in narrow and deep melt pools. As the vector length increased, the preferred < 001 > growth direction along the scanning direction was not significantly affected by vector length, whilst grains were likely to rotate around the scanning direction to < 011 > ⊥BD. In addition, with the increase in vector length, grain size correspondingly increased from less than 20 µm in Short-vector printing to over 50 µm in Long-vector printing. However, this increase in grain size was accompanied by a reduction in hardness, declining from approximately 347.6 ± 7.5 to 298.2 ± 4.4 HV. This is the first time in the literature to report the vector length effect on the grain structure characteristics in LPBF. [Display omitted] • The effects of vector length on the microstructure were investigated in LPBF. • Excessive energy input occurred in the Short-vector printing. • Melt pool morphology transited from keyhole to conduction mode with vector length. • The increase in vector length resulted in a grain orientation change from < 111 > to < 001 >. [ABSTRACT FROM AUTHOR]

The solute drag effect of phosphorus (P) in the single-phase austenite (γ-Fe) region was studied under isothermal annealing conditions at temperatures of 1050 °C, 1150 °C, 1250 °C and 1350 °C. High-temperature laser scanning confocal microscopy (HT-LSCM) was used to observe and quantify in situ grain growth on the surface of three different samples containing 0.026 wt.-% P, 0.044 wt.-% P and 0.102 wt.-% P. The dependence of the arithmetic mean grain sizes on time and temperature were modeled mathematically using a simple ordinary differential equation (ODE) according to normal grain growth (NGG) theory. As no other major effects, i.e., Zener-pinning by precipitates, occurred under the selected experimental conditions, grain growth interference was only considered by grain boundary (GB) segregation of P. Thus, the total grain boundary mobility (M) was directly determined depending on the P content and isothermal annealing temperature. The fitted GB mobility values enabled the determination of an average binding energy value between impurity P atoms and grain boundaries (E 0 = -1.1 - -0.6 eV) in the system. Finally, the GB segregation of P in γ-Fe was derived from the observed grain growth kinetics. The results showed reasonable agreement with calculations using segregation enthalpies from the literature. [Display omitted] [ABSTRACT FROM AUTHOR]

In this paper, we present the results of 426 anisotropic grain growth simulations in two-dimensions using a diverse set of initial microstructures. We consider anisotropy by using a realistic 5D grain boundary (GB) energy function (Bulatov et al., 2014). We sample from the space of all possible crystallographic textures (the texture hull) to generate initial microstructures. The resulting diversity of initial states enables us to evaluate the impact of the initial state on the evolutionary trajectory and identify general trends. We run anisotropic grain growth simulations using these microstructures as the initial points. Additionally, we analyze the evolution of the texture and GB network of these microstructures. We use the orientation distribution function (ODF) and the triple junction distribution (TJD) as the descriptors of the microstructures. We find that at the end of the simulations, there is a universal increase in the sharpness of the ODFs. We identify both a trivial and non-trivial sharpening effect and quantify their contributions to the overall texture sharpening. We also observe a positive correlation between texture strength and its sharpening rate during grain growth. Finally, the evolution of the GB network showed an increase in the low-angle GB fraction in most of the simulations, while spatial correlations in the GB network remained dominated by crystallographic constraints around TJs without the development of longer-range effects. [Display omitted] [ABSTRACT FROM AUTHOR]

• Potassium-doped tungsten (K-doped W) plate with a sufficient thickness for application to fusion reactor components like divertor monoblocks were developed. • The fundamental mechanical properties and recrystallization resistance was at acceptable level because no significant inferior results and a certain effect of K-doping were shown. Since fusion reactors including DEMO and beyond are expected to be operated for a longer period of time than ITER, plasma-facing materials (PFM) will suffer by longer term heat load and non-negligible neutron irradiation damage. Therefore, for tungsten (W) materials as PFM, improvement of low temperature brittleness and suppression of recrystallization embrittlement and neutron irradiation embrittlement are required. To address these issues, various modified W materials have been developed by applying alloying with solid solution elements and second-phase dispersion techniques such as solid particles and bubbles. As a result, potassium-doped W (K-doped W), in which K bubbles are dispersed, was found to be effective for all of the above issues. However, the materials used in these evaluations were relatively small and not large enough to fabricate, for example, ITER divertor monoblocks (12 mm thick). In the present study, K-doped W plate with a sufficient thickness (more than 12 mm) for application to fusion reactor components like divertor monoblocks were developed and the fundamental properties were evaluated. [ABSTRACT FROM AUTHOR]

This work demonstrates that large pores promote abnormal grain growth, a commonly observed but poorly understood behavior. To investigate this phenomenon, calcia doped aluminum oxide is used as a model ceramic because of its known propensity for abnormal grain growth. Controlled porous microstructures are fabricated using polymer microspheres with nominal diameters approximately an order of magnitude larger than the average grain diameters. Electron backscattered diffraction maps indicate that the introduction of large pores (∼3 vol.%) promotes abnormal grain growth, increasing the total abnormal grain area by more than 60 % when sintered at 1600 °C for 4 h in air. The differences between samples with and without large pores provide insight into the initiation of abnormal grain growth, which is needed to predict microstructure evolution in complex systems with such defects. [Display omitted] [ABSTRACT FROM AUTHOR]

Al–6%Mg-Sc-Zr alloys with a combined Sc and Zr ratio of 0.32 wt% make up the focus of this research. The content of Sc and Zr varied with an increment of 0.02%. Their ultrafine-grained (UFG) microstructure was formed with Equal Channel Angular Pressing (ECAP). Superplasticity tests were performed at temperatures ranging from 300 to 500 °C and at a strain rate varying between 3.3·10−3 and 3.3·10−1 s−1. The values of strain hardening factor (n), strain rate sensitivity factor (m), and superplastic deformation threshold stress (σ p) were determined. The microstructure and failure patterns of the alloys post superplasticity tests were studied. The effect of the Sc/Zr ratio on the superplastic behavior, cavitation fracture and dynamic grain growth of UFG Al–6%Mg alloys was investigated. The satisfiability of Hart's criterion for calculating uniform deformation value under superplastic conditions was verified. Grain boundary sliding and intragranular deformation make comparable contributions to superplastic flow in the UFG aluminum alloys under study. Al–6%Mg-0.20%Sc-0.12%Zr (Sc/Zr = 3.3 at.%) and Al–6%Mg-0.18%Sc-0.14%Zr (Sc/Zr = 2.8 at.%) alloys exhibit the highest superplasticity. Shown that changes in the Sc/Zr ratio affect the precipitating mechanism, spatial distribution and composition of the precipitating particles Al 3 (Sc x Zr 1-x). The optimal Sc/Zr ∼2.6–3.3 (at.%) ratio for the Al–6%Mg alloy corresponds to an Al 3 (Sc 0.5 Zr 0.5) and Al 3 Sc precipitated particles. The large Al 3 Zr particles formed through the discontinuous precipitation mechanism was detected at Sc/Zr < 1 (at.%). [ABSTRACT FROM AUTHOR]