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The existence of lead-zinc tailings threatens the social and ecological environment. The recycling of lead–zinc tailings is important for the all-round green transformation of economic society. In this study, the possibility of fabricating sintered ordinary bricks with lead–zinc tailings was studied based on orthogonal experimentation, and the phase composition and micromorphology of sintered products were analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). With lead–zinc tailings as the main material, and clay and fly ash as additives, the effect of clay content, forming pressure, sintering temperature, and holding time on physical properties of sintered bricks was analyzed. The results show that clay content and sintering temperature have a major effect on compressive strength, while sintering temperature and holding time play an important role in water absorption. During sintering, mica, chlorite, and other components in lead–zinc tailings are decomposed to form albite, hematite, maghemite, and anhydrite, which play a role in the strength of bricks. The optimal process parameters were found to be a ratio of lead–zinc tailings:clay:fly ash = 6:3:1, forming pressure of 20 MPa, firing temperature of 1080 °C, and holding time of 60 min. The corresponding compressive strength and water absorption were 34.94 MPa and 16.02%, which meets the Chinese sintered ordinary bricks standard (GB/T 5101-2017). [ABSTRACT FROM AUTHOR]

Unburned carbon from fly ash and its graphitization products (at temperatures of 2400 and 3000°C) were tested using scanning electron microscope (SEM), X-ray diffraction (×RD) and micro-Raman spectroscopy. The same tests were also carried out for synthetic and natural graphite. Various morphological forms of products with a high degree of graphitization, such as spheroidal graphite, hexagonal plates, column plates, and jagged-edge films were identified in the sample of unburned carbon annealed at 3000°C. The product of thermal treatment at the temperature of 3000°C has the interlayer spacing d002 value characteristic for semigraphite. With increasing temperature the number of crystallites in stack N, their height Lc002 and aromaticity fa increases. The degree of G graphitization of annealed samples increases more than twice with increasing temperature. With the increase of the temperature the aliphatic chains are decomposed and the aromatic systems are reconstructed, so the degree of internal structure order increases. The Raman examinations showed that the structural parameters determined for the graphite and carbonizate samples after thermal treatment at the temperature of 3000°C are equal in the standard deviation range. [ABSTRACT FROM AUTHOR]

Despite numerous studies focused on the hydrothermal (HT) synthesis of fly ash zeolites (FAZs), this method still has many limitations, the main of which is the low yield of zeolites. Hydrothermally synthesized zeolites are typically multiphase and exhibit low purity, which limits their applicability. Pure-phase zeolites have been primarily prepared from filtrates after alkaline mineralization of fly ashes, not directly in suspension. In addition, the published methodologies have not been tested in a wider set of samples, and thus their reproducibility is not confirmed. The aim of the study is to propose a reproducible methodology that overcomes the mentioned limitations. The influence of the Si/Al ratio (1.3:1–1:2), the type and concentration of the activator (2/4 M NaOH/KOH/LiOH), the reagent (30% LiCl), the duration (24–168 h), and the temperature (50–180 °C) of the synthesis phases were studied. The sequence of the synthesis phases was also optimized, depending on the type of heat transfer. The fly ashes were analyzed by wavelength-dispersive X-ray fluorescence (WD XRF), flame atomic absorption spectrometry (F-AAS), and X-ray diffraction (XRD). The energy intensity of the synthesis was reduced through the application of unique microwave digestion technology. Both microwave and combined (microwave and convection) syntheses were conducted. FAZs were identified and quantified by XRD analysis. This study presents a three-stage (TS) hydrothermal synthesis of pure-phase sodalite in suspension. Sodalite (>99 wt.%) was prepared from nine fly ashes under the following conditions: I. microwave phase: 120 °C, 150 min, solid-to-liquid ratio (S/L) 1:5, Si/Al ratio 1:1.5, and 4 M NaOH; II. convection phase: 120 °C, 24 h, S/L 1:40, and the addition of 30 mL of 30% LiCl; and III. crystallization: 70 °C for 24 h. The formation of rhombododecahedral sodalite crystals was confirmed by scanning electron microscope (SEM) images. [ABSTRACT FROM AUTHOR]