1. Energy conversion aspects in laser powder bed fusion of nanoparticle supported PA12 powder feedstock.
- Author
-
Grünewald, Moritz, Popp, Kevin, Chehreh, Abootorab, Gann, Stan, Kusoglu, Ihsan Murat, Barcikowski, Stephan, Nowicki, Alexander, Schuffenhauer, Thomas, Bastian, Martin, and Rudloff, Johannes
- Subjects
- *
ENERGY conversion , *NANOPARTICLES , *NANOSTRUCTURED materials , *MANUFACTURING processes , *LASER fusion , *FEEDSTOCK , *RAMAN scattering - Abstract
Additive Manufacturing (AM) offers high freedom of design and the possibility to shape complex parts cost-efficiently, especially for small lot numbers. Currently, the powder bed fusion using a laser beam (PBF-LB) process is best suited to produce polymer components that fulfill industrial requirements. Although AM is on the verge of moving from the prototyping stage to the production of engineered components, the range of materials available is still very limited. To counteract this problem, available powders can be modified through additives, e.g., nanoscale materials, to adapt the material properties. Analytical considerations of the PBF-LB process are a powerful tool for better understanding how best to process these nano-additive materials. This study combines material and process data to determine energy conversion with dimensionless numbers. Therefore, we investigated the influence of nanoparticles experimentally on the polyamide 12 (PA12) powder feedstock properties and the resulting processing behavior. The surface of PA12 powder was additivated with silver and carbon black nanoparticles. For this purpose, monolayers with different surface energy densities are printed, and their thicknesses are measured via a dial gauge. The process is described by a dimensionless energy input value, which sets the introduced surface energy density by the laser, concerning the melting enthalpy and the resulting monolayer thickness. The respective values represent the energy turnover during processing. Values slightly above 1 indicate that almost all laser energy is converted to melt the polymer. The results indicate that nano-additives' presence has a massive impact on the material properties, e.g., the laser absorptance. Analytical optimized process parameters were then chosen to manufacture multi-layer samples. These were used to measure the influence of the nanoparticles on the volumetric pore volume by µCT. Additionally, mechanical properties were obtained from tensile testing. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF