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The functional reliability of the vehicle latch is very important and is determined by the internal mechanism's motion stability. In this paper, a novel compliant mechanism constructed with a novel compliant joint is applied to the vehicle latch, and multiple mode motions of the mechanism realize the newly added electric power release function. The repeatability of mechanism trajectories and phase diagrams of several different periodic motions is creatively regarded as the stability of the compliant mechanism. In this compliant mechanism, the endpoint of the groove-coupler is chosen as a characteristic point and the compliant joint's spring stiffness k T is taken as the key parameter to obtain trajectories and phase diagram. It is found that all cycle overlapping phase diagrams possess intuitively good repeatability, except in two locally specific regions. Then, Wolf's numerical calculation method of Lyapunov exponents is utilized to analyze the motion stability of the compliant mechanism. An appropriate range (1.0–1.05 N mm/°) of the joint stiffness k T is obtained, satisfying the stability criterion. Finally, characteristic point trajectory and functional experiments with k T = 1 N mm/° are conducted to verify the motion stability of the compliant mechanism. The method of mechanism motion stability analysis by means of Lyapunov exponents can be applied to other under-actuated mechanisms. [ABSTRACT FROM AUTHOR]

The article describes two versions of a gripper's fingers that utilize compliant revolute kinematic pairs in their operation. The goal in designing the gripper was to create a universal structure that allows for easy adjustment of torsional stiffness and maximum rotation angle as needed. Two compliant revolute joints were proposed and applied in the creation of two versions of the gripper’s fingers. In both joints, one geometric parameter was selected for variation. Finite element analysis was conducted to calculate the statics within the parameter range. Based on the calculations, stiffness charts were created as a function of parameter values. Subsequently, using 3D printing technology in resin, two gripper fingers were produced. Experimental tests were conducted on these fingers to assess their torsional stiffness. The computational and experimental results were compared. The designed fingers are best suited for pneumatic grippers. When using them, complex force control can be eliminated because the gripping force increases gradually in accordance with the compliance of the gripper, rather than abruptly. The fingers also exhibit different stiffness characteristics depending on the direction of the grip - outward or inward.

The article describes two versions of a gripper's fingers that utilize compliant revolute kinematic pairs in their operation. The goal in designing the gripper was to create a universal structure that allows for easy adjustment of torsional stiffness and maximum rotation angle as needed. Two compliant revolute joints were proposed and applied in the creation of two versions of the gripper's fingers. In both joints, one geometric parameter was selected for variation. Finite element analysis was conducted to calculate the statics within the parameter range. Based on the calculations, stiffness charts were created as a function of parameter values. Subsequently, using 3D printing technology in resin, two gripper fingers were produced. Experimental tests were conducted on these fingers to assess their torsional stiffness. The computational and experimental results were compared. The designed fingers are best suited for pneumatic grippers. When using them, complex force control can be eliminated because the gripping force increases gradually in accordance with the compliance of the gripper, rather than abruptly. The fingers also exhibit different stiffness characteristics depending on the direction of the grip-outward or inward. [ABSTRACT FROM AUTHOR]

Compliant joints have significant advantages compared to rigid-body hinges due to a monolithic design and the absence of friction, which prevents effects like wear, backlash, and stick-slip behavior. However, the loading capability is often limited and the support stiffness generally decreases during rotation. A new design principle called closed form pressure balancing has been proposed as a solution to improve these limitations. By using an incompressible fluid as the main compliant element, the support stiffness becomes independent of rotation and buckling no longer limits the loading capability. This work analyzes the fundamental working principle behind closed form pressure balancing and introduces a 2D design model to determine stiffness properties. The design model is validated with a finite element model and used to construct an optimization strategy for optimum joint performance. Additionally, a conversion model and some practical considerations are presented for the transition to a 3D design model. [ABSTRACT FROM AUTHOR]

Compliant joint plays a vital role in micro-positioning systems, robotics, and precision instruments due to its friction-free and fine motion. However, the existing joints are limited in range of motions and degrees of freedom. Thus, this paper proposes a new compliant joint (CJ) which is inspired from the dragonfly's wing. The proposed joint can provide two translational motions with a large range of motion. The CJ has six curvilinear shapes which are arranged in a parallel architecture. Besides, the proposed joint has a thin-wall structure to enlarge the deformation capacity. Based on the Euler–Bernoulli beam theory, the analytical model is established to describe the stiffness and displacement of the joint. Effects of the joint's geometries on the stiffness are investigated. The deformation and load capacities of the CJ are determined. The results showed that the displacement of the CJ in the y-axis is increased to 43.5% and 5.95% in comparison with the circular notch hinge and rectangular flexure hinge, respectively. Besides, the results determined that the displacements of the CJ in the x-axis are 58.57 times and 51.25 times larger than those of the traditional flexure hinges, respectively. The errors between the simulation, analytical model, and experiment are around 5%. It means that the closed-form model is validated for the proposed joint. The proposed CJ is a potential joint for micro-positioning technologies. [ABSTRACT FROM AUTHOR]

Limited by rigid instruments, traditional open curettage of bone cysts requires large incisions and the removal of substantial amounts of healthy bone tissue to approach the lesion. This causes a lengthy recovery period with an increased risk for complications. While other less invasive methods have been suggested, none have been accepted as standard treatment modalities, and many of them have not been applied beyond academic studies. We propose a fully robotic compliant joint-based endoscopic surgery system capable of the minimally invasive removal of bone cysts. A drilling robot optimized to bend removes the lesion, while an endoscopic robot provides visual feedback as well as suction and irrigation for cleaning the inner bone. Two leader devices are used to precisely control the movement of each robot in a leader-follower configuration. The performance of the proposed system was evaluated in a series of experiments on animal femurs. [ABSTRACT FROM AUTHOR]

Insect wings are deformable airfoils, in which deformations are mostly achieved by complicated interactions between their structural components. Due to the complexity of the wing design and technical challenges associated with testing the delicate wings, we know little about the properties of their components and how they determine wing response to flight forces. Here, we report an unusual structure from the hind-wing membrane of the beetle Pachnoda marginata. The structure, a transverse section of the claval flexion line, consists of two distinguishable layers: a bell-shaped upper layer and a straight lower layer. Our computational simulations showed that this is an effective one-way hinge, which is stiff in tension and upward bending but flexible in compression and downward bending. By systematically varying its design parameters in a computational model, we showed that the properties of the double-layer membrane hinge can be tuned over a wide range. This enabled us to develop a broad design space, which we later used for model selection. We used selected models in three distinct applications, which proved that the double-layer hinge represents a simple yet effective design strategy for controlling the mechanical response of structures using a single material and with no extra mass. The insect-inspired, one-way hinge is particularly useful for developing structures with asymmetric behavior, exhibiting different responses to the same load in two opposite directions. This multidisciplinary study not only advances our understanding of the biomechanics of complicated insect wings but also informs the design of easily tunable engineering hinges. [ABSTRACT FROM AUTHOR]

In robotics, the variable stiffness joints have been developed as an alternative to include flexibility to a rigid mechanism. Variable Stiffness Joint (VSJ) allows for varying the stiffness in a mechanism during the performance of a trajectory. The development of this joint has increased, and various applications have emerged, most to improve human-robot interaction. This paper presents a VSJ based on the principle of antagonistic springs with a set of gears and racks that allow the extension or compression of the springs. The joint provides constant torque or variable torque to obtain a constant or variable force at the output of the link, so a relationship is between the torque provided by the spring's effort and the output force; however, it is possible to achieve a desired variable force with this joint design. Simulations are realized to obtain the behavior for both a constant and a variable force. [ABSTRACT FROM AUTHOR]

Constant-force mechanisms can be used for gravity counterbalance and force regulation. While many constant-force mechanisms have been designed, most of them have a limited range of force adjustment, which brings very limited capability to maintain an equilibrium state when load changes. In this paper, a novel design of reconfigurable constant-force mechanism is proposed. The new design is inspired by a variable stiffness mechanism, which can work in a similar way as the hinged lever, but take a compact space. Moreover, the design allows to adjust the configuration parameters achieving a large range of the equilibrium state adjustment. Mathematical models are developed to simulate the equilibrium performance changed with configuration parameters. A prototype is constructed and validates the working principle of the design. A design case is included to show the application of the mechanism in a passive assistive upper-body exoskeleton. [ABSTRACT FROM AUTHOR]

The nonlinear stiffness actuator (NSA) is a type of compliant joint with variable stiffness that is necessary for human-machine collaboration and has been the focus of extensive research attention. This academic work presents the principle of a torsion spring-connected nonlinear stiffness actuator (TSNSA), a NSA suitable for implementing revolute motions, which contrasts with existing NSAs that often have bulky mechanisms and are affected by a limited range of movement. It has a split sleeve, disc springs, and cam mechanisms (CMs) that when correctly configured, can passively and actively adjust stiffness, where the speed of stiffness regulation can be effectively improved. The mathematical model of a split sleeve inserted into a torsion spring is designed to analyze the behavior of mechanical components. Furthermore, a detailed CM profile has been designed to obtain the desired nonlinear stiffness. Its theoretical analysis includes numerical simulations with results consistent with the desired deflection-torque profile. [ABSTRACT FROM AUTHOR]

Background: The exoskeleton for lower limb rehabilitation is an uprising field of robot technology. However, since it is difficult to achieve all the optimal design values at the same time, each lower extremity exoskeleton has its own focus.Objective: This study aims to develop a modular lightweight lower extremity exoskeleton (MOLLEE) with novel compliant ankle joints, and evaluate the movement performance through kinematics analysis.Methods: The overall structure of the exoskeleton was proposed and the adjustable frames, active joint modules, and compliant ankle joints were designed. The forward and inverse kinematics models were established based on the geometric method. The theoretical models were validated by numerical simulations in ADAMS, and the kinematic performance was demonstrated through walking experiments.Results: The proposed lower extremity offers six degrees of freedom (DoF). The exoskeleton frame was designed adjustable to fit wearers with a height between 1.55 m and 1.80 m, and waist width from 37 cm to 45 cm. The joint modules can provide maximum torque at 107 Nm for adequate knee and hip joint motion forces. The compliant ankle can bear large flexible deformation, and the relationship between its angular deformation and the contact force can be fitted with a quadratic polynomial function. The kinematics models were established and verified through numerical simulations, and the walking experiments in different action states have shown the expected kinematic characteristics of the designed exoskeleton.Conclusions: The proposed MOLLEE exoskeleton is adjustable, modular, and compliant. The designed adjustable frame and compliant ankle can ensure comfort and safety for different wearers. In addition, the kinematics characteristics of the exoskeleton can meet the needs of daily rehabilitation activities. [ABSTRACT FROM AUTHOR]

Compliant joints are flexible elements that allow displacement due to the elastic deformations they experience under the action of external loading. The flexible parts responsible for these displacements are known as flexure hinges. Displacement, or motion range, in compliant joints depends on the stiffness of the flexure hinges and can be tailored through various parameters, including the overall dimensions, the base material, and the distribution within the hinge. Considering the distribution, we propose the stiffness modification of a compliant cross-axis joint via the use of lattice mechanical metamaterials. Due to the wide range of parameters that influence the stiffness of a lattice, different machine learning algorithms (artificial neural networks, support vector machine, and Gaussian progress regression) were proposed to forecast these parameters. Here, the machine learning algorithm with the best forecasting was the Gaussian progress regression; this algorithm has the advantage of well-tuning even with small regression databases, allowing these functions to more easily adjust to suit specific data, even if the dataset is small. Hexagonal, re-entrant, and square lattices were studied as flexure hinges. For each, the effect of the unit cell size and its orientation with respect to the principal axis on the effective stiffness were studied via computational and laboratory experiments on additively manufactured samples. Finite element predictions resulted in good agreement with the experimentally obtained data. As a result, using lattice-flexure hinges led to increments in displacement ranging from double to ten times those obtained with solid hinges. The most suitable machine learning algorithm was the Gaussian progress regression, with a maximum error of 0.12% when compared to the finite element analysis results. [ABSTRACT FROM AUTHOR]

Thanks to their outstanding properties, in the last few years Dielectric Elastomer Actuators (DEAs) have increasingly attracted the interest of the scientific community and generated a surge in the effort devoted to their industrialization. Compared to conventional actuator systems, DEAs are based on inexpensive and widely available polymeric materials, which make them potentially attractive from a market perspective. However, DEA systems with a given layout and dimensions have a fixed force-stroke response that is only suitable for a specific load profile. This leads to a wide variety of designs combined with small production volumes and high costs, limiting the competitive advantage. This work addresses this issue by proposing a combination of DEA systems with compliant scissor linkage transmission mechanisms, which provide linear stroke and force scaling and simultaneously maintain performance optimization by leaving the convertible energy density of the DEA unaffected. For this purpose, three systems are designed, based on a same strip-shaped DEA combined with inclined buckled beam biasing mechanisms. Two of the systems are coupled with scissor linkages that offer transmission ratios of 3:1 and 1:3, respectively, to adapt the system to different load profiles. The system design is explained in detail, and the functional principle is validated through experiments. [ABSTRACT FROM AUTHOR]

A three-legged compliant parallel mechanism (3L-CPM) achieves fully decoupled motions when its theoretical 6 × 6 stiffness/compliance matrix is a diagonal matrix, which only contains diagonal components, while all non-diagonal components are zeros. Because the motion decoupling capability of 3L-CPMs is essential in the precision engineering field, this paper presents the fundamental criteria for designing 3L-CPMs with fully decoupled motions, regardless of degrees-of-freedom and the types of flexure element. The 6 × 6 stiffness matrix of a general 3L-CPM is derived based on the orientation of each flexure element, e.g., thin/slender beam and notch hinge, etc., and its relative position to the moving platform. Based on an analytical solution, several requirements for the flexure elements were identified and needed to be satisfied in order to design a 3L-CPM with a diagonal stiffness/compliance matrix. In addition, the developed design criteria were used to analyze the decoupled-motion capability of some existing 3L-CPM designs and shown to provide insight into the motion characteristics of any 3L-CPM. [ABSTRACT FROM AUTHOR]

Thanks to their outstanding properties, in the last few years Dielectric Elastomer Actuators (DEAs) have increasingly attracted the interest of the scientific community and generated a surge in the effort devoted to their industrialization. Compared to conventional actuator systems, DEAs are based on inexpensive and widely available polymeric materials, which make them potentially attractive from a market perspective. However, DEA systems with a given layout and dimensions have a fixed force-stroke response that is only suitable for a specific load profile. This leads to a wide variety of designs combined with small production volumes and high costs, limiting the competitive advantage. This work addresses this issue by proposing a combination of DEA systems with compliant scissor linkage transmission mechanisms, which provide linear stroke and force scaling and simultaneously maintain performance optimization by leaving the convertible energy density of the DEA unaffected. For this purpose, three systems are designed, based on a same strip-shaped DEA combined with inclined buckled beam biasing mechanisms. Two of the systems are coupled with scissor linkages that offer transmission ratios of 3:1 and 1:3, respectively, to adapt the system to different load profiles. The system design is explained in detail, and the functional principle is validated through experiments.

Compliant joints are flexible elements that allow displacement due to the elastic deformations they experience under the action of external loading. The flexible parts responsible for these displacements are known as flexure hinges. Displacement, or motion range, in compliant joints depends on the stiffness of the flexure hinges and can be tailored through various parameters, including the overall dimensions, the base material, and the distribution within the hinge. Considering the distribution, we propose the stiffness modification of a compliant cross-axis joint via the use of lattice mechanical metamaterials. Due to the wide range of parameters that influence the stiffness of a lattice, different machine learning algorithms (artificial neural networks, support vector machine, and Gaussian progress regression) were proposed to forecast these parameters. Here, the machine learning algorithm with the best forecasting was the Gaussian progress regression; this algorithm has the advantage of well-tuning even with small regression databases, allowing these functions to more easily adjust to suit specific data, even if the dataset is small. Hexagonal, re-entrant, and square lattices were studied as flexure hinges. For each, the effect of the unit cell size and its orientation with respect to the principal axis on the effective stiffness were studied via computational and laboratory experiments on additively manufactured samples. Finite element predictions resulted in good agreement with the experimentally obtained data. As a result, using lattice-flexure hinges led to increments in displacement ranging from double to ten times those obtained with solid hinges. The most suitable machine learning algorithm was the Gaussian progress regression, with a maximum error of 0.12% when compared to the finite element analysis results.

A three-legged compliant parallel mechanism (3L-CPM) achieves fully decoupled motions when its theoretical 6 × 6 stiffness/compliance matrix is a diagonal matrix, which only contains diagonal components, while all non-diagonal components are zeros. Because the motion decoupling capability of 3L-CPMs is essential in the precision engineering field, this paper presents the fundamental criteria for designing 3L-CPMs with fully decoupled motions, regardless of degrees-of-freedom and the types of flexure element. The 6 × 6 stiffness matrix of a general 3L-CPM is derived based on the orientation of each flexure element, e.g., thin/slender beam and notch hinge, etc., and its relative position to the moving platform. Based on an analytical solution, several requirements for the flexure elements were identified and needed to be satisfied in order to design a 3L-CPM with a diagonal stiffness/compliance matrix. In addition, the developed design criteria were used to analyze the decoupled-motion capability of some existing 3L-CPM designs and shown to provide insight into the motion characteristics of any 3L-CPM.

In the last decades, there have been great efforts in the development of advanced polyarticulated prosthetic hands; in contrast, prosthetic wrists have drawn less interest. Nevertheless, increasing the dexterity of the wrist improves handling skills because the wrist allows the prepositioning of the hand before carrying out a task, avoiding the onset of unwanted trunk or shoulders compensatory movements and potential onset or exacerbation of articular injuries. This study presents a novel 2-degree-of-freedom prosthetic wrist module with active pronation/supination and passive elastic flexion/extension. This system is suitable to be included in hand prostheses to improve anthropomorphism and produce a more physiological motion. The first submodule within the socket is able to rotate a prosthetic hand and an external load of 3 kg at 2.6 rad/s. The second one can guarantee a range of motion of ±75° with a centering elastic torque (compliant mode) or it can keep firms grasps (fixed mode). Compliant mode is based on a Scotch-Yoke mechanism converting wrist flexion/extension into the linear motion of a crossbeam acting on compression springs, while fixed mode is achieved by means of a piston that can be engaged/disengaged. The whole module fits with anthropometry and the modular design ensures the proposed system can be used in a stand-alone way and adapted to different hand prostheses. This device is expected to favor a more physiological dexterity with respect to simpler fixed prostheses that can potentially induce harmful motion of body districts not naturally involved in the reaching and grasping tasks., (© 2022 The Authors. The Anatomical Record published by Wiley Periodicals LLC on behalf of American Association for Anatomy.)