Search

A composite filler was developed by pre-flocculation of fiber fines and precipitated calcium carbonate (PCC) particles with flocculants such as cationic polyacrylamide (cPAM) and bentonite. The composite filler was compared with a conventional loading method in terms of physical properties of handsheet and filler retention. The handsheets using the composite filler showed higher strength properties than that using a conventional loading at a similar paper ash content level, implying that paper ash content can be increased maintaining same level of paper strength. Optical properties such as opacity and brightness of the paper with the composite were quite similar with the paper with the conventional loading. Filler retention of the composite filler was slightly higher than that of the conventional loading even though retention aids were not used for the composite filler. Paper formation of the composite filler was better than the case of the conventional loading. However, the sheet with the composite filler showed lower bulk than that with the conventional loading. Conclusively, the composite filler technology by pre-flocculation of fines and filler has a potential to be utilized to produce a high loaded paper. [ABSTRACT FROM AUTHOR]

The purpose of this study was to evaluate the feasibility of using highly filled powders with 100 parts per weight of calcium carbonate and 10 parts per weight of polymer, acting as binder, as electrostatically applied paper coatings. Such powders prepared by different methods were evaluated as being suitable for electrostatic coating. Powders compacted at elevated temperatures demonstrated cohesion superior to that of calcium carbonate, and at best similar to that of aqueous coatings. Cohesion, porosity and thus absorption properties of compacted powders were affected by the powder preparation method, compaction process, and powder composition. Powders containing semicrystalline polymer turned out to be the most interesting for further testing. [ABSTRACT FROM AUTHOR]

Inorganicfillers, the second largest component of the papermakingprocess, have poor bondability with cellulosic fibers, interfere ininterfiber bonding, and reduce paper strength. Filler preflocculation/modificationis a practical method for enhancing interactions between the fillerparticles and fibers. This article reports on the effects of fillercontent and preflocculation on the filler bondability factor calculatedbased on first-pass ash retention and paper strength properties suchas the tensile, Z-direction tensile, and compositetensile indexes. Talc filler preflocculated using 0.1–0.8%dosages of cooked cationic starch based on the dry weight of fillerwas loaded in paper to obtain varying filler contents of 15–24%.The filler bondability factor (FBF) and various tensile propertiesof paper were calculated and analyzed for all experiments. FBF andpaper strength were reduced with increasing filler content in paper,whereas they were improved upon addition of preflocculated fillerin paper. Noticeably, preflocculated filler resulted in increasesin FBF and composite tensile index of 13–24% and 7–15%,respectively, at a 24% filler content in paper. [ABSTRACT FROM AUTHOR]