1. Developing MAX phases for nuclear fusion
- Author
-
Rigby-Bell, Maxwell, Frankel, Philipp, and Haigh, Sarah
- Subjects
radiation damage ,SAED ,STEM ,HRDIC ,Proton irradiation ,Strain ,Al ,Solid solution ,Refractory alloys ,312 ,Ta ,Ti ,TEM ,Crystallography ,FIB ,Quaternary alloys ,SEM ,MAX phases ,Nuclear fusion ,Shielding ,EDS ,Materials science ,Sintering ,Armour ,Cold press ,Ceramics ,Metallo-ceramics ,Cermets ,DFT ,XRD ,High temperature pressure-less synthesis - Abstract
The search for high heat flux and radiation resistant component materials remains one of the most stubborn obstacles to the realisation of nuclear fusion as a terrestrial power source. A group of promising materials is the Mn+1AXn (MAX) phases, where 'M' is generally an early transition metal or lanthanide, 'A' is a group 13-15 element, 'X' is carbon or nitrogen, and 'n' is a positive integer. Their interesting mix of properties has led to their consideration as candidates for extreme environment applications, such as in fusion devices. However, whilst some MAX phases have shown promise in certain areas like irradiation-induced amorphisation resistance, others have shown susceptibility to issues such as corrosion and mechanical failure. Nevertheless, given the vast elemental parameter space in which MAX phases exist and the relatively sparse data available in the literature on their tolerance to fusion-relevant environments, there is great potential in the field for development towards fusion-relevant applications. This thesis demonstrates the initial stages of a rapid MAX phase development workflow for nuclear fusion applications. This is achieved via a combination of high-throughput computational predictions, high-temperature powder synthesis, advanced X-ray and electron microscopy characterisation techniques, and high energy ion radiation damage assessments. The relative thermodynamic stabilities of hundreds of potential MAX phases have been calculated using density functional theory (DFT), with the results used to guide high temperature pressure-less sintering trials of promising candidates. As such, a series of novel (Ta,Ti)3AlC2 MAX phases have been synthesised, with crystallographic and elemental characterisations from the atomic to the macroscale performed using X-ray diffraction (XRD) and a suite of high-resolution electron microscopy techniques, such as energy dispersive X-ray spectroscopy (EDS). Finally, the response of Ti3AlC2 and the newly synthesised (Ta0.25Ti0.75)3Al0.77C2 and (Ta0.38Ti0.62)Al0.81C2 MAX phases to extreme nuclear environments has been assessed using high-energy proton irradiations at a range of temperatures up to ~650 °C, with subsequent crystallographic and microstructural evolution quantified in unprecedented detail using XRD, high-resolution digital image correlation (HRDIC) and scanning electron microscopy (SEM). A comparison of the radiation damage tolerance of the three materials is given, with implications for the applicability of Ti-Ta-alloy MAX phases in future nuclear environments, as well as the suitability of proton irradiation in simulating reactor-relevant neutron radiation damage.
- Published
- 2022