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Marine biorefineries, based on macroalgal (seaweed) feedstocks, could provide sustainable alternative sources of food, energy, and materials. Green macroalgae, with their unique chemical composition, can contribute to marine biorefinery systems associated with a wide range of potential products. This review discusses the challenge of developing industrially relevant and environmentally-friendly green seaweed biorefineries. First, we review potential products from green seaweeds and their co-production, the key element in an integrated biorefinery. Second, we discuss large-scale cultivation, hydrothermal treatments, fermentation, anaerobic digestion, and emerging green solvents, pulsed electric field, microwave, and ultrasound processing technologies. Finally, we analyse the main polysaccharides in green seaweeds: sulfated polysaccharides, starch, and cellulose, as products of a cascading biorefinery, with emphasis on applications and technological challenges. We provide a comprehensive state-of-the-art review of green seaweed as feedstock for the biorefinery, analysing opportunities and challenges in the field. [ABSTRACT FROM AUTHOR]

Graphical abstract Highlights • Macroalgae as carbon source for polyhydroxyalkanoate accumulation in Haloferax mediterranei. • Utilization of Ulva sp. hydrolysate for PHA production with halophilic archaea. • Application of extreme halophilic archaea for PHA production. • Seagriculture for sustainable PHA production. Abstract Non-conventional carbon sources, such as macroalgae, are sustainable alternatives for large-scale production of biopolymers. The present study examined macroalgae-derived carbohydrates, as carbon sources for the production of polyhydroxyalkanoates (PHAs) by Haloferax mediterranei. Simulants of the hydrolysates of seven different macroalgal biomasses were prepared and the PHA production was studied. A maximum biomass concentration with maximum PHA content was detected in medium prepared from green macroalgae. The highest cell dry weight and PHA concentrations were 3.8 ± 0.2 g·L−1 and 2.2 ± 0.12 g·L−1 respectively when Haloferax mediterranei was grown in 25% (w/w) of Ulva sp. hydrolysate, at 42 °C temperature and initial pH of 7.2. Poly(3-hydroxy-butyrate-co-3-hydroxyvalerate was the major PHA constituent. The present study demonstrated that Ulva sp. is a promising feedstock for PHA production. [ABSTRACT FROM AUTHOR]