1. Wollastonite-forsterite composite coatings containing Mn on the plasma electrolytic oxidized Ti-6Al-4V alloy via spin coating.
- Author
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Joo, So-Yun and Choe, Han-Cheol
- Subjects
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SPIN coating , *ELECTROLYTIC oxidation , *DENTAL metallurgy , *SURFACE stability , *SUBSTRATES (Materials science) , *HYDROXYAPATITE coating , *COMPOSITE coating - Abstract
In this study, the development of a novel composite coating for Ti-6Al-4V alloy dental implants, combining wollastonite (CaSiO 3) and forsterite (Mg 2 SiO 4) with varying ratios of manganese (Mn) addition was investigated. The coating was designed to enhance osseointegration while addressing concerns about calcium (Ca2+) dissolution from wollastonite over time. Ti-6Al-4V alloy substrates were first treated with plasma electrolytic oxidation (PEO) to improve surface functionalization. The composite coating was then synthesized using the sol-gel method and applied via spin coating. The effects of Mn addition on surface characteristics were evaluated using FE-SEM, AFM, XRD, wettability tests, scratch tests, corrosion (PDP and EIS) tests, and in vitro testing. The results showed that Mn incorporation significantly influenced the coating's morphology, mechanical properties, corrosion resistance, and bioactivity. Among the tested concentrations, the 10 % Mn coating exhibited the best overall performance, achieving a balance of high corrosion resistance, enhanced mechanical stability, and superior bioactivity. The synergistic action of Mg2+, Mn2+, and Si4+ within the coating created an ideal environment for rapid and extensive hydroxyapatite (HA) growth. While higher Mn levels further promoted HA formation, they also maintained acceptable surface stability, demonstrating the potential for broader applications. The combined effects of wollastonite's rapid HA formation, forsterite's controlled dissolution, and Mn's additional nucleation sites make these coatings highly promising for applications requiring strong, long-lasting bone-bonding properties. • Wollastonite-forsterite coatings on pore-formed Ti alloy via spin coating were researched. • Coatings with increased Mn content in Mg (2 − x) Mn x SiO 4 low hydrophilicity and wettability • Content of 10 % Mn provided the optimal balance of properties with improved bioactivity. • Content of 50 % Mn had low mechanical properties, whereas, high biocompatibility. [ABSTRACT FROM AUTHOR]
- Published
- 2025
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