1. Liquid metal interface mechanochemistry disentangles energy density and biaxial stretchability tradeoff in composite capacitor film.
- Author
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Xie, Zilong, Zhu, Jianan, Dou, Zhengli, Zhang, Yongzheng, Wang, Ke, Wu, Kai, and Fu, Qiang
- Subjects
LIQUID metals ,ENERGY density ,BORON nitride ,DIELECTRIC polarization ,STRESS concentration ,DIELECTRIC films - Abstract
Dielectric polymer composites for film capacitors have advanced significantly in recent decades, yet their practical implementation in industrial-scale, thin-film processing faces challenges, particularly due to limited biaxial stretchability. Here, we introduce a mechanochemical solution that applies liquid metal onto rigid dielectric fillers (e.g. boron nitride), dramatically transforming polymer-filler interface characteristics. This approach significantly reduces modulus mismatch and stress concentration at the interface region, enabling polypropylene composites to achieve biaxial stretching ratio up to 450 × 450%. Furthermore, liquid metal integration enhances boron nitride's dielectric polarization while maintaining inherent insulation, producing high-dielectric-constant, low-loss films. These films, only microns thick yet quasi square meters in area, achieve a 55% increase in energy density over commercial biaxially-oriented polypropylene (from 2.9 to 4.5 J cm
−3 at 550 MV/m), keeping 90% discharge efficiency. Coupled with improved thermal conductivity, durability, and device capacitance, this distinctive interface engineering approach makes these composites promising for high-performance film capacitors. This study reports a mechanochemical solution that applies liquid metal on rigid dielectric fillers to transforming polymer-filler interface properties. It disentangles energy density and biaxial stretchability tradeoff in composite capacitor films. [ABSTRACT FROM AUTHOR]- Published
- 2024
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