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The grinding process plays a crucial role in the floatability of mineral. The present study proposes a scheme to assist in the flotation separation of galena and pyrite by optimizing the choice of grinding media. The effects of grinding media (cast iron balls, steel balls containing 18% chromium, and steel balls containing 12% chromium) on the pulp properties and hydrophilicity of galena and pyrite were evaluated using grinding tests, micro-flotation tests, X-ray photoelectron spectroscopy, and adsorption capacity analyses. The results showed significant differences in the pH, potential, and dissolved oxygen content of the galena or pyrite pulp with different grinding media, resulting in significant differences in the flotation behavior of galena and pyrite. The use of cast iron balls in the grinding process was more favorable for the flotation separation of galena and pyrite. The pyrite surfaces adsorbed less butyl xanthate when cast iron balls were used as grinding media due to the presence of more hydrophilic hydroxyl iron. Therefore, cast iron balls as grinding media are favorable for broadening the surface hydrophilic differences between galena and pyrite. [ABSTRACT FROM AUTHOR]

The gold contained in copper ores is an important resource for the gold industry. In some cases, elemental gold is present and can be recovered by selective flotation. It has been reported that the gold grade and recovery can be increased, without sacrificing the copper recovery, by replacing AERO 3477 (diisobutyl dithiophosphate (DTP)) with AERO 7249 (mixture of diisobutyl monothiophosphate (MTP) and diisobutyl dithiophosphate (DTP)) as the main collector. The fundamental understanding of the improvement in selectivity with the addition of MTP in the flotation of elemental gold from pyrite is limited and is the subject of this paper. In this regard, the hydrophobicity and selectivity of DTP and MTP in the flotation of pyrite and gold are compared and discussed. Density functional theory (DFT) was used to examine the electron density, reactivity, highest occupied molecular orbital (HOMO), and lowest unoccupied molecular orbital (LUMO) of the MTP and DTP collectors. The interaction energies for the adsorption of MTP and DTP from fresh pyrite, oxidized pyrite and gold surfaces were calculated and discussed with respect to the experimental results reported in the literature. Molecular dynamics simulation (MDS) was used to examine the adsorption state of MTP and DTP on the pyrite (100) and Au (111) surfaces. [ABSTRACT FROM AUTHOR]

The recovery of scheelite from calcium-bearing carbonate ores by foam flotation is challenging due to its low separation efficiency. This study investigated the effect of pentasodium diethylenetriaminepentaacetate (PD) on the surface properties of scheelite and fluorite. For this purpose, we performed micro-flotation tests and carried out zeta potential measurements, as well as Fourier transform infrared (FT-IR) and X-ray photoelectron (XPS) spectroscopic measurements, in order to analyze the surface properties of these minerals. The addition of PD as a novel depressor significantly improved the effect of fluorite and sodium oleate (NaOl) on the flotation-based scheelite recovery and separation from fluorite. PD was spontaneously adsorbed onto fluorite through electrostatic and chemical adsorption. By contrast, PD did not appear on the scheelite because of the reaction conditions, surface site, and steric hindrance. X-ray photoelectron spectroscopy measurements and a solution chemistry analysis were used for the determination of the PD-selective adsorption mechanism and key factors derived from multi-layer adsorption onto fluorite, which completely hindered that of NaOl. [ABSTRACT FROM AUTHOR]

Copper and lead are two important and widely used metals in industry. Chalcopyrite (CuFeS2) is associated with galena (PbS) in ore, and it has been a research hotspot in separating galena from chalcopyrite by flotation. In this study, the flotation behaviors of chalcopyrite and galena were studied through flotation tests, adsorption measurements, solution chemistry calculation, Fourier transform infrared spectroscopy (FTIR) and molecular dynamics (MD) simulations. The results show that the floatability of chalcopyrite is better than that of galena in the presence of O-isopropyl-N-ethyl thionocarbamate (IPETC), and the recovery difference between chalcopyrite and galena is about 20% when IPETC is 7 x 10-4 mol/L at pH 9.5, while the floatability difference between the two minerals is significant. Competitive adsorption of OH- and IPETC on mineral surfaces leads to lower floatability of galena than that of chalcopyrite. IPETC is able to remove the hydration layer on mineral surfaces and then adsorb on active sites. The floatability of minerals is enhanced with the increase of their hydrophobicity. This study provides a reference to separate galena from chalcopyrite. [ABSTRACT FROM AUTHOR]

Fluorite is a nonrenewable mineral used to produce anhydrous hydrofluoric acid (AHF) and aluminum fluoride. The demand for low-grade fluorite powder (CaF2 < 97%) has fallen sharply owing to the current market conditions. Therefore, a large number of fluorite concentrates have been improved by acid leaching. While this approach can efficiently remove CaCO3 from fluorite concentrate, the SiO2 content, which significantly affects AHF consumption during the production of HF or aluminum fluoride, cannot be completely removed. To solve this problem, in this study, we used reverse flotation before leaching the fluorite concentrates. Subsequently, the feasibility of reverse flotation desilication was determined. The obtained results of the ZP (zeta potential) measurements, solution chemistry analysis, FTIR (Fourier transform infrared spectroscopy) analysis, and micro-flotation tests indicated that employing dodecylamine as the collector and citric acid as the depressor could effectively separate sericite from fluorite. The batch flotation experiment and the pilot test were conducted in Chenzhou (Hunan, China) followed by their operation in Xinyuan Mining Co. Ltd., which produces monolithic fluorite ore on the large scale in Asia. Notably, we found that the contents of both SiO2 and Al2O3 were from 2.82%, 1.17% reduced to 1.28%, 0.74% in the batch flotation experiment. The results of the pilot test showed that the new reverse flotation + leaching technology could dramatically reduce the potential environmental impact and costs, thereby significantly improving the economic benefits by satisfying the requirements of the market. [ABSTRACT FROM AUTHOR]

This study presents a highly selective reagent system that utilizes sodium hexametaphosphate (SHMP) to improve the separation of scheelite from calcite and fluorite using an anionic–nonionic collector. The recoveries of calcite and fluorite decreased to 20% as the SHMP dose exceeded 6 × 10−6 mol/L, whereas that of scheelite remained at 85%. The interaction mechanisms of minerals with SHMP were investigated through equilibrium speciation, Zeta potential, Fourier transform infrared spectrometry, and X-ray photoelectron spectroscopy analyses. SHMP exists as hydrogen phosphate anion in the aqueous solution with a pH of 7–12. Moreover, it may be adsorbed intensively on the positively charged surfaces of calcite and fluorite via electrostatic force or chelation with calcium ion to impede further adsorption of the assembled collector. By comparison, the adsorption of SHMP is feeble on the scheelite surface because of its negative charge. The roughing grade of low-grade scheelite ore is substantially improved from 0.74% to 1.65% compared with that in the contrast test in the absence of SHMP. [ABSTRACT FROM AUTHOR]

The influences of long-term static interaction between flotation reagents and minerals on mineral surface properties and their flotation behaviors were investigated in this work. Single mineral results showed that when the static interaction time between flotation reagents and minerals increased from 0 to 8 days, there were no significant differences in the recovery of fluorite (ranging from 77.50% to 74.50%), while the recovery of calcite dramatically decreased from 97.17% to 41.13%. The collector adsorption results indicated that after the long-term static interaction between the collector and minerals, adsorption and desorption of collector on the minerals occurred, and the adsorption amount of collector on fluorite and calcite varied from 0.396 mg/g to 0.421 mg/g, and from 0.444 mg/g to 0.404 mg/g, respectively. The contact angles of fluorite and calcite decreased from 134.3° and 105.0° for 0 days to 109.7° and 52.5° for 8 days, respectively, which demonstrated that the fluorite had a higher hydrophobicity than that of calcite after 8 days of static interaction between the minerals and collector. The Fourier transform infrared spectroscopy (FTIR) analysis showed that there were chemisorptions between the collector and the surfaces of the fluorite and calcite. Meanwhile, the X-ray photoelectron spectroscopy (XPS) results further elucidated that the amount of C=O from the oleic acid (OA) molecule for calcite treated for 8 days was less than for that treated for 0 days. In addition, the flotation results of the tailings from Jiangxi containing fluorite and calcite, indicated that the grade and recovery of fluorite increased from 87.18% and 40.99% for 0 days to 93.00% and 46.01% for 8 days, respectively, indicating that the separation of fluorite from calcite could be achieved via increasing the long-term static interaction between the flotation reagents and minerals. [ABSTRACT FROM AUTHOR]

The rejection of pyrrhotite and pyrite has become a long-standing problem in the copper ore industry. This paper describes the first successful depression and adsorption mechanism of a novel and non-hazardous reagent, polyglutamic acid (PGA), on pyrrhotite in the selective flotation of chalcopyrite with xanthate as the collector, making use of various laboratory-scale measurement techniques. The addition of PGA inhibited the flotation of pyrrhotite much more strongly than that of the chalcopyrite in a wide pH range. The prior addition of PGA achieved an improved selective flotation of chalcopyrite from pyrrhotite at pH 8, at which the grade and recovery of chalcopyrite in concentrate were over 80%. Surface measurement techniques including XPS spectral, IR spectral, zeta potential, and reagent adsorption analyses indicated that the PGA interacted differently with the two minerals, and had much greater affinity towards pyrrhotite than chalcopyrite. The presence of PGA blocked the electrochemical activity of the collector on the pyrrhotite surface and thus depressed its flotation, whereas the adsorption of the collector and its oxidation to dixanthogen were more effective on the chalcopyrite surface, indicating a weaker interaction of PGA with chalcopyrite. Our results suggest that the application of PGA could replace the toxic inorganic depressants in flotation technology, and could significantly reduce the environmental impacts of processing. [ABSTRACT FROM AUTHOR]

F-containing wastewater does great harm to human health and the ecological environment and thus needs to be treated efficiently. In this paper, the new calcium-containing precipitant calcite and aided precipitant fluorite were adopted to purify F-containing wastewater. Relevant reaction conditions, such as reaction time, oscillation rate, dosage of hydrochloric acid, calcite dosage and the assisting sedimentation performance of fluorite, and action mechanism are analyzed. The experiment showed that the removal rate of fluoride in simulated wastewater reached 96.20%, when the reaction time, the dosage of calcite, the dosage of 5% dilute hydrochloric acid, and the oscillation rate was 30 min, 2 g/L, 21.76 g/L, and 160 r/min, respectively. Moreover, the removal rate of fluoride in the actual F-containing smelting wastewater reaches approximately 95% under the optimum condition of calcite dosage of 12 g/L, reaction time of 30 min, and oscillation rate of 160 r/min. The addition of fluorite significantly improves the sedimentation performance of the reactive precipitates. The experimental results showed that calcite and fluorite can effectively reduce the concentration of fluoride ions in F-containing wastewater and solve the problem of slow sedimentation of reactive precipitates. [ABSTRACT FROM AUTHOR]

Pyrite is a major gangue mineral associated with galena and other valuable minerals, and it is necessary to selectively remove pyrite to upgrade the lead concentrate by froth flotation. In this study, the flotation experiments of a single mineral and mixed minerals were performed using chitosan with different molecular weights (MW = 2−3, 3−6, 10 and 100 kDa) as a depressant, ethyl xanthate as a collector, and terpineol as a frother, in a bid to testify the separation of pyrite from galena. Flotation results showed that the selective flotation of pyrite from galena can be achieved under the preferred reagent scheme, i.e., 400 g/t chitosan (10 kDa), 1600 g/t ethyl xanthate, and 100 g/t terpineol, while chitosan with other molecular weights cannot. Furthermore, the results of the zeta potential and contact angle measurements revealed that chitosan (10 kDa) has a strong adsorption on galena yet a very weak adsorption on pyrite at the dosage of 400 g/t. This study showed that chitosan (10 kDa) has great potential in the industrial flotation separation of pyrite from lead concentrates. [ABSTRACT FROM AUTHOR]

A scientific and rigorous study on the adsorption behavior and molecular mechanism of collector sodium oleate (NaOL) on a Ca2+-activated hydroxylated α-quartz surface was performed through experiments and density functional theory (DFT) simulations. The rarely reported hydroxylation behaviors of water molecules on the α-quartz (101) surface were first innovatively and systematically studied by DFT calculations. Both experimental and computational results consistently demonstrated that the adsorbed calcium species onto the hydroxylated structure can significantly enhance the adsorption of oleate ions, resulting in a higher quartz recovery. The calculated adsorption energies confirmed that the adsorbed hydrated Ca2+ in the form of Ca(H2O)3(OH)+ can greatly promote the adsorption of OL− on hydroxylated quartz (101). In addition, Mulliken population analysis together with electron density difference analysis intuitively illustrated the process of electron transfer and the Ca-bridge phenomenon between the hydroxylated surface and OL− ions. This work may offer new insights into the interaction mechanisms existing among oxidized minerals, aqueous medium, and flotation reagents. [ABSTRACT FROM AUTHOR]

Tailings generated from mineral processing have attracted worldwide concerns due to creating serious environmental pollution. In this work, porous adsorbents were prepared as a porous block by using silicate tailings, which can adsorb heavy metal ions from the solution and are easy to separate. The synthesized silicate porous material (SPM) was characterized by X-ray diffraction (XRD), Brunner–Emmet–Teller (BET), and scanning electron microscope (SEM). The material presented a surface area of 3.40 m2⸱g−1, a porosity of 54%, and the compressive strength of 0.6 MPa. The maximum adsorption capacities of Pb2+, Cd2+, and Cu2+ by SPM were 44.83 mg·g−1, 35.36 mg·g−1, and 32.26 mg·g−1, respectively. The experimental data were fitted well by the Freundlich and Langmuir adsorption models. The kinetics of the adsorption process were fitted well by the pseudo-first order kinetic equation. These results show that the porous materials prepared with silicate tailings could act as an effective and low-cost adsorbent for the removal of heavy metal ions from wastewater. This study may provide a new thought on the high-value utilization of tailing for alleviating environmental pressure. [ABSTRACT FROM AUTHOR]

The flotation separation of scheelite from calcite is problematic, where sodium silicate modified by polyvalent metal ions has shown some advantages for selective depression. In this study, an Al-Na2SiO3 polymer was used as the depressant for the flotation separation of scheelite from calcite using a lead complex of benzohydroxamic acid (Pb-BHA) as the collector. Furthermore, a number of measurements were conducted to investigate the structure of the Al-Na2SiO3 polymer and its adsorption behavior with Pb-BHA complexes on the mineral surface. Flotation experiments indicated that the Al-Na2SiO3 polymer shows good selectivity for the flotation separation of scheelite from calcite at pH 8, where the optimum ratio of sodium silicate to aluminum sulfate was 2:1. Fourier-Transform Infrared (FTIR) and solution chemical analyses revealed that aluminum hydroxide complexes and the hydroxy moiety of silicic acid are able to self-assemble via condensation affording an Al-Na2SiO3 polymer, i.e., a composite aluminosilicate polymer. The zeta potential measurements and adsorption capacity measurements indicated that, upon adsorption of the Al-Na2SiO3 polymer and Pb-BHA complexes on the mineral surface, the Al-Na2SiO3 polymer had less influence on the adsorption of Pb-BHA complexes on the scheelite surface, while the opposite was true for calcite. Therefore, more Pb-BHA complexes and fewer Al-Na2SiO3 polymers were deposited on the scheelite surface, while fewer Pb-BHA complexes and more Al-Na2SiO3 polymers were adsorbed on the calcite surface. The selective separation of scheelite from calcite was attributed to the cooperative selectivity of the Pb-BHA complexes and Al-Na2SiO3 polymer. [ABSTRACT FROM AUTHOR]

An efficiently optimized reagent regime was investigated to improve scheelite heating flotation. The scheelite grade and recovery in the plant were significantly improved by 5% and 6%, respectively, which remarkably augmented the economic profit by $260,000 per month. The interaction mechanisms of sodium sulfide and sodium oleate with scheelite, calcite and fluorite were evaluated by adsorption amount and Fourier transform infrared (FTIR) analyses. Sodium sulfide exhibited an excellent ability to promote the adsorption and desorption of sodium oleate on the scheelite surface and from the calcite and fluorite surfaces, thus facilitating the separation of scheelite from fluorite and calcite. [ABSTRACT FROM AUTHOR]

Pb–BHA complexes have been shown to be selective for the separation of tungsten and cassiterite minerals from calcium minerals. These minerals could be enriched synchronously to some extent using Pb–BHA complexes flotation. However, it is difficult to further improve the quality and recovery of the scheelite, wolframite, and cassiterite concentrate due to their different behavior in flotation, such as flotation rate and sensitivities to depressants. Moreover, the super fine particles create some challenges for the cleaning flotation process. In this study, advanced gravity separators for super fine particles were introduced for the cleaning process based on the slight difference in the specific gravity of scheelite, wolframite, and cassiterite. The new process featured pre-enrichment using Pb–BHA flotation, and upgrading using gravity separation, taking into account both the similarities and differences in floatability and density of the different minerals. The grades of WO3 and Sn in the concentrate of the new process reached to 61% and 2.89%, respectively, and the recovery of Sn was significantly improved. In addition, gravity separation is highly efficient, cost effective, and chemical-free, which is environmentally friendly. This study has proven that physical separation can be used for the purification of flotation products and provide some solutions for separation problems of complex refractory ores, which has, up until now, been rarely reported in the literature and/or applied in mineral processing. [ABSTRACT FROM AUTHOR]

During smelting, arsenic in copper concentrates affects the product quality and causes environmental pollution. Removing arsenic minerals from copper concentrates requires environmental-friendly and cost-effective depressants for flotation separation. Ca(ClO)2 was combined with sodium humate (SH) to improve the flotation separation of chalcopyrite from arsenopyrite. Results of single-mineral flotation indicated that combined Ca(ClO)2 and SH significantly inhibited arsenopyrite and exerted a negligible effect on chalcopyrite. The arsenic content in copper concentrates significantly decreased from 63% to 11% in the absence of a depressant and in the presence of Ca(ClO)2 and SH, as proven by the mixed-mineral flotation results. SH can adsorb on both mineral surfaces as indicated by the zeta potential measurements and Fourier transform infrared spectroscopy. However, the presence of Ca(ClO)2 increased the adsorption of arsenopyrite compared with chalcopyrite. The arsenopyrite floatability depressed with the Ca(ClO)2 oxidation and subsequent SH adsorption, as verified by X-ray photoelectron spectroscopy. Results of flotation tests confirmed that the chalcopyrite surface was slightly oxidized, but it remained hydrophobic. The combination of depressants has the potential for industrial application. [ABSTRACT FROM AUTHOR]

A portion of dodecyl amine (DDA) in a muscovite flotation system was replaced with alcohols with different carbon-chain lengths. These alcohols included octanol (OCT); decanol (DEC); dodecanol (DOD); and tetradecanol (TER). The muscovite adsorption behavior of the mixed DDA and alcohol systems were investigated through zeta potential; contact angle; and adsorption quantity tests. Single-mineral flotation tests showed that the muscovite-collecting power of the mixed DDA/alcohol (OCT, DEC, or DOD) system was stronger than that of the pure DDA system. The muscovite-collecting power of the collector systems decreased in the following order: DDA/DEC > DDA/OCT > DDA/DEC > DDA > DDA/TER. Zeta potential and contact angle analysis indicated that when combined with DDA; alcohols physically adsorbed on the surfaces of muscovite. This behavior improved the hydrophobicity of muscovite. Furthermore, adsorption analysis revealed that synergy between DDA and alcohol enhanced the adsorption of alcohol on muscovite. DDA has a dominant role in synergistic adsorption; whereas alcohol has a supporting role. Among all tested alcohols; DDA and DOD exhibit the highest synergetic adsorption effect because of their similar carbon-chain lengths. This similarity promotes the formation of a compact adsorption layer on the muscovite surface. [ABSTRACT FROM AUTHOR]

A novel surfactant, thiocarbonohydrazide (TCH), was synthesized and tested for the first time as a selective chalcopyrite depressant in Cu-Mo separation. Its adsorption mechanisms on chalcopyrite were studied by flotation tests, zeta potential, FTIR, XPS and ToF-SIMS measurements. FTIR and zeta potential analyses suggested that there was a strong chemisorption reaction between TCH and chalcopyrite, resulting in the formation of TCH–copper complexes. XPS and ToF-SIMS measurements further confirmed the chemisorption of TCH onto the chalcopyrite surface and showed that this chemisorption reaction is due to its S and N atoms, which form five-membered chelating rings by releasing H ions. [ABSTRACT FROM AUTHOR]