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The rapid development of e-commerce has impacted the intelligence level of warehouses. The robotic mobile fulfillment system (RMFS) demonstrated that mobile-pod warehouse systems could process a significant number of order-picking operations within the same amount of time as other systems, saving money and improving operational efficiency. The order-picking mode in such a system is "parts-to-picker," which is becoming both a prevailing operation mode in industrial warehouses and an encouraging research field during these years. One of the most significant fundamental factors in RMFS is the operational efficiency that is affected by storage assignment and order batching. This paper considers the joint impact of the storage assignment policies and order batching policies on order picking process. Our goal is to minimize the moving times of robots, which reflects the order-picking cost or efficiency. We propose using order similarity and item similarity to batch orders and assign item storage locations, respectively. Both the order batching and item grouping are tackled by a clustering model which is an integer linear program. We also develop a policy evaluation model to measure the order picking cost. We conduct numerical tests on six order batching and storage assignment policy combinations. A comparative analysis and an ANOVA analysis are then performed on the test results to compare the performances of these policy combinations. We find that the Weighted Support Count-based storage allocation combining with the correlation-based order batching achieves the best order-picking performance. Also, the more accurate information about the items and orders we can get from the historical data, the more order-picking workload we can save by exploiting the similarity features. [ABSTRACT FROM AUTHOR]

Designing an order picking system can be very complex, as several interrelated control variables are involved. We address the sizing of the storage capacity of the picking bay, the crew of pickers, and the AGV fleet, which are the most important variables from a tactical viewpoint in a parts-to-pickers system. Although order picking is a widely explored topic in the literature, no analytical model that can simultaneously deal with these variables is currently available. To bridge this gap, we introduce a queue model for Markovian processes, which enables us to jointly optimise the aforementioned control variables. A discrete-event simulation is then used to validate our model, and we then test our proposal with real data under different operative scenarios, with the aim of assessing the usefulness of the proposal in real settings. [ABSTRACT FROM AUTHOR]