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With the rapid advancement of 3D-printing technology, additive manufacturing using FDM extrusion has emerged as a prominent method in manufacturing. However, it encounters certain limitations, notably in surface quality and dimensional accuracy. Addressing issues related to stability and surface roughness necessitates the integration of 3D-printing technology with traditional machining, a strategy known as the hybrid technique. This paper presents a study of the surface geometric parameters and microstructure of plastic parts produced by FDM. Sleeve-shaped samples were 3D-printed from polyethylene terephthalate glycol material using variable layer heights of 0.1 mm and 0.2 mm and then subjected to the turning process with PVD-coated DCMT11T304 turning inserts using variable cutting parameters. The cutting depth was constant at 0.82 mm. Surface roughness values were correlated with the cutting tool feed rate and the printing layer height applied. The selected specimen's microstructure was studied with a Zeiss EVO MA 15 scanning electron microscope. The roundness was measured with a Keyence VR-6200 3D optical profilometer. The research results confirmed that the additional application of turning, combined with a reduction in the feed rate (0.0506 mm/rev) and the height of the printed layer (0.1 mm), reduced the surface roughness of the sleeve (Ra = 1.94 μm) and increased its geometric accuracy. [ABSTRACT FROM AUTHOR]

The ever-increasing expansion of chemical industries produces a variety of common pollutants, including colors, which become a global and environmental problem. Using a nanocatalyst is one of the effective ways to reduce these organic contaminants. With this in mind, a straightforward and effective method for the production of a novel nanocatalyst based on lignin-derived carbon, titanium dioxide nanoparticles, and Ag particles (TiO2/C/Ag) is described. The preparation of carbon and Ag particles (in sub-micro and nano size) was carried out by laser ablation in air. The nanocomposite was synthesized using a facile magnetic stirrer of TiO2, C, and Ag. According to characterization methods, a carbon nanostructure was successfully synthesized through the laser irradiation of lignin. According to scanning electron microscope images, spherical Ag particles were agglomerated over the nanocomposite. The catalytic activities of the TiO2/C/Ag nanocomposite were tested for the decolorization of methylene blue (MB) and Congo red (CR), employing NaBH4 in a water-based solution at 25 °C. After adding fresh NaBH4 to the mixture of nanocomposite and dyes, both UV absorption peaks of MB and CR completely disappeared after 10 s and 4 min, respectively. The catalytic activity of the TiO2/C/Ag nanocomposite was also examined for the reduction of 4-nitrophenol (4-NP) using a NaBH4 reducing agent, suggesting the complete reduction of 4-NP to 4-aminophenol (4-AP) after 2.30 min. This shows excellent catalytic behavior of the prepared nanocomposite in the reduction of organic pollutants. [ABSTRACT FROM AUTHOR]

In this article, the sol–gel method was used as a synthesis method, which shows the physicochemical nature of the synthesis of a new complex material, ferrite Li0.5MnFe1.5O4. The structure and composition of the synthesized ferrite were determined by X-ray phase analysis. According to analysis indicators, it was found that our compound is a single-phase, spinel-structured, and syngony-cubic type of compound. The microstructure of the compound and the quantitative composition of the elements contained within it were analyzed under a scanning electron microscope (SEM). Under a scanning electron microscope, microsystems were taken from different parts of Li0.5MnFe1.5O4-type crystallite; the elemental composition of crystals was analyzed; and the general type of surface layer of complex ferrite was shown. As a result, given the fact that the compound consists of a single phase, the clarity of its construction was determined by the topography and chemical composition of the compound. As a result, it was found that the newly synthesized complex ferrites correspond to the formula Li0.5MnFe1.5O4. The particles of the formed compounds have a large size (between 50.0 μm or 20.0 μm and 10.0 μm). Electrophysical measurements were carried out on an LCR-800 unit at intervals of 293–483 K and at frequencies of 1.5 and 10 kHz. An increase in frequency to 10 kHz led to a decrease in the value ε in the range of the studied temperature (293–483 K). [ABSTRACT FROM AUTHOR]

Diatomite deposits in Poland are located in the Podkarpackie Voivodeship, and the only active deposit is in Jawornik Ruski. Therefore, it is a unique material. Improved rock processing methods are constantly in demand. In the research presented here, we have used research methods such as X-ray diffraction (XRD), scanning electron microscope (SEM), particle shape analysis, and appropriate sets of crushing machines. Diatomite comminution tests were carried out on test stands in different crushers (jaw crusher, hammer crusher, high-pressure roller press, ball mill) using different elementary crushing force actions: crushing, abrasion, and impact, occurring separately or in combination. The machines were tested with selected variable parameters to obtain products with a wide range of grain sizes ranging from 0 to 10 mm. The ball mill (yield 87%, system C3) and the hammer crusher with HPGR (high-pressure grinding roller) (yield 79%, system D2 + D3) have the greatest impact on diatom shell release and accumulation in the finest 0–5 μm and 5–10 μm fractions. For commercial purposes, it is important to obtain very fine fractions while keeping the shells undisturbed. [ABSTRACT FROM AUTHOR]

Identification of changes occurring on the working surface of lubricated gears using analytical equipment, e.g., an FE-SEM scanning electron microscope with an EDS microanalyzer, a WLI interferometric microscope, or a GDEOS optical discharge spectrometer, enables the characterisation of wear mechanisms of this surface. Definition of the phenomena occurring on the surface of tribo-couples after scuffing tests enables a comparative analysis of scuffing resistance and surface properties of the micro- and nanostructure, and elemental composition of the tested gears. Recognition and analysis of the wear mechanisms occurring on the working surface of gears will reduce the risk of damage and losses resulting from the need for maintenance and repair. The study concerned the working surfaces of gears made of 17HNM and 35HGSA steels on which a W-DLC/CrN coating was deposited. Shell Omala S4 GX 320 commercial industrial oil with a synthetic PAO (polyalphaolefin) base was selected for the lubrication of the gears. Tribological tests employed an FZG gear scuffing under severe conditions test method and they were carried out on a T-12U test rig for cylindrical gear analysis. [ABSTRACT FROM AUTHOR]

Considering the high demand for innovative solutions in medicine, a major increase in interest in biomaterials research has been noticed, with the most significant advancements in metals and their alloys. Titanium-based alloys are one of the most recognised in the scientific community but do not represent the only way to achieve optimal results. Zirconium alloys for medical applications are a novelty with significant research potential based on their outstanding properties, which may be of value for medicine. The aim of the present study was to obtain new biomedical Zr-Nb-Mo alloys with varying ratios of their respective elements—Zr and Mo—using combined powder metallurgy (PM) and arc melting (VAM) methods. The obtained samples underwent microstructure analysis using an optical microscope (OM) and a scanning electron microscope (SEM). The study of element distribution was conducted with energy dispersive spectroscopy (EDS), whereas the phase composition was determined using X-ray diffraction (XRD). Mechanical properties were examined with a Micro Combi Tester MCT3, whereas tribological properties were assessed with a TRN Tribometer, and Ringer's solution was used as a lubricant. Additionally, the wear tracks of the studied samples were observed using the SEM. The research results indicated that increased Mo content conduced to microstructure refinement and homogeneity. Furthermore, the higher content of this element contributed to the growth of the HVIT, HIT, and EIT parameters, together with the improvement in the tribological performance of the alloys. XRD analysis revealed that the obtained samples were multiphase, and raising the Mo addition promoted the formation of new phases, including a ternary phase—Zr0.9Nb0.66Mo1.44 (Fd 3 ¯ m). The chemical composition study showed uneven distribution of niobium and areas of uneven mutual distribution of zirconium and molybdenum. [ABSTRACT FROM AUTHOR]

Geopolymers, as a novel cementitious material, exhibit typical brittle failure characteristics under stress. To mitigate this brittleness, fibers can be incorporated to enhance toughness. This study investigates the effects of varying polypropylene fiber (PPF) content and fiber length on the flowability, mechanical properties, and flexural toughness of coal gangue-based geopolymers. Microstructural changes and porosity variations within the Fiber-Reinforced Geopolymer Mortar(GMPF) matrix were observed using scanning electron microscope (SEM) and Low field NMR(LF-NMR) to elucidate the toughening mechanism of PPF-reinforced geopolymers. The introduction of fibers into the geopolymer matrix demonstrated an initial bridging effect in the viscous geopolymer slurry, with a 3.0 vol% fiber content reducing fluidity by 5.6%. Early mechanical properties of GMPF were enhanced with fiber addition; at 1.5 vol% fiber content and 15 mm length, the 3-day flexural and compressive strengths increased by 30.81% and 17.4%, respectively. Furthermore, polypropylene fibers significantly improved the matrix's flexural toughness, which showed an increasing trend with higher fiber content. At a 3.0 vol% fiber content, the flexural toughness index increased by 198.35%. The data indicated that a fiber length of 12 mm yielded the best toughening effect, with an 84.03% increase in the flexural toughness index. SEM observations revealed a strong interfacial bond between fibers and the matrix, with noticeable damage on the fiber surface due to frictional forces, and fiber pull-out being the predominant failure mode. Porosity testing results indicated that fiber incorporation substantially improved the internal pore structure of the matrix, reducing the median pore diameter of mesopores and converting mesopores to micropores. Additionally, the number of harmless and less harmful pores increased by 23.01%, while the number of more harmful pores decreased by 30.43%. [ABSTRACT FROM AUTHOR]

To perform quality assessments of both metal alloys and many other engineering materials, measurements of the volume fractions of phases or microstructure components are utilized. For this purpose, quantitative analysis of the evaluated components' distribution on metallographic specimens is often employed. Phases or components of the microstructure are identified based on the variation in signal received in the band of light seen. Problems with the correct identification of measurement results in this spectral band can be caused by the inhomogeneity of the etching when the alloy components are segregated. Additional uncertainty arises when the analyzed image pixel contains a boundary between grains of different phases. This article attempts to use the results of local chemical composition measurements as a source signal for quantitative evaluation of phase composition. For this purpose, quantitative maps of elemental concentration distributions, obtained with a Tescan Mira GMU high-resolution scanning electron microscope in QuantMap mode, were used as input data for the phase composition evaluation of an EN AC 46000 alloy sample. The X-ray microanalysis signal generation area may contain grains of more than one phase. Therefore, evaluation of the phase fractions in areas of individual measurements were calculated by looking for the minimum of the objective function, calculated as the sum of the squares of the deviations of the results of measurements of the concentration of individual elements from the weighted average values of solubilities of these elements in the phases. [ABSTRACT FROM AUTHOR]

Bimetallic composites have a wide range of application prospects in various industries. Different bonding temperatures, as one of the influencing factors, directly affect the bonding effectiveness as well as the performance and application of the materials. Using metallurgical bonding techniques ensures a strong bond at the interface of bimetallic materials, resulting in high-quality composite pipe billets. This paper describes an Incoloy825/P110 steel bimetal composite material made by the solid–liquid composite method. By utilizing ProCAST 14.5 software for simulation and deriving theoretical formulas, an initial range of temperatures for bimetallic preparation has been tentatively determined. And this temperature range will be utilized for on-site experiments to prepare bimetallic samples. After the preparation process is completed, samples will be selected. The influence of the external mold temperature on the interface bonding of Incoloy825/P110 steel solid–liquid composite material is studied using an ultra-depth three-dimensional morphology microscope and a scanning electron microscope. Through research, the optimal preheating temperature range for the solid–liquid composite outer mold of Incoloy825/P110 bimetallic composite material has been determined. The casting temperature of the inner mold has a significant impact on the interface bonding of this bimetal composite material. As the casting temperature of the inner mold increases, the interface thickness gradually increases. At lower temperatures, the interface thickness is lower and the bonding is poorer. At higher temperatures, melting may occur, leading to coarse grains at the interface. When the temperatures of the inner and outer molds are within a certain range, a new phase appears at the interface. Indeed, it increases the strength of the interface bonding. Due to co-melting of the bimetal near the interface, element migration occurs, resulting in increased Ni and Cr content at the interface and enhanced corrosion resistance. [ABSTRACT FROM AUTHOR]

Manganese slag (MS) containing a certain amount of active hydration substances may be used as a kind of cementitious material. In the present study, we measured the mass, the relative dynamic modulus of elasticity (RDME), and the flexural and compressive strengths of MS high-performance concrete (MS-HPC) with added basalt fibers exposed to NaCl freeze–thaw cycles (N-FCs), NaCl dry–wet alternations (N-DAs), and Na2SO4 dry–wet alternations (NS-DAs). Scanning electron microscope energy-dispersive spectrometer (SEM-EDS) spectra, thermogravimetric analysis (TG) curves, and X-ray diffraction spectroscopy (XRD) curves were obtained. The mass ratio of MS ranged from 0% to 40%. The volume ratio of basalt fibers varied from 0% to 2%. We found that, as a result of salt action, the mass loss rate (MLR) exhibited linear functions which were inversely correlated with the mass ratio of MS and the volume ratio of basalt fibers. After salt action, MLR increased by rates of 0~56.3%, but this increase was attenuated by the addition of MS and basalt fibers. Corresponding increases in RDME exhibited a linear function which was positively correlated with MS mass ratios in a range of 0~55.1%. The addition of MS and basalt fibers also led to decreased attenuation of mechanical strength, while the addition of MS led to increased levels of flocculent hydration products and the elements Mn, Mg, and Fe. CaClOH and CaSO4 crystals were observed in XRD curves after N-DA and NS-DA actions, respectively. Finally, the addition of MS resulted in increased variation in TG values. However, the opposite result was obtained when dry–wet actions were exerted. [ABSTRACT FROM AUTHOR]

In the present work, we studied the impact of excess Na addition on the structure of the standard NASICON ion conductor along with Na ion transport mechanisms. In this sense, NASICON ceramic membranes (NZSP) were prepared by a simple chemical synthesis method, the solid state reaction (SSR), using an excess of 5% Na (Na3.15Zr2Si2PO12) and an excess of 10% Na (Na3.3Zr2Si2PO12), in order to improve the conduction properties of the ceramic membrane. The characterization of the NZSP nanoparticles was performed by measuring the particle size by dynamic light scattering (DLS), the morphology of the NASICON samples pre-sintered at 1100 °C was analyzed by the SEM method (scanning electron microscope), and X-ray diffraction (XRD) analysis was used to investigate the crystal structure of samples, while the surface area was measured using the BET technique. The electrical properties (i.e., ionic conductivity) were evaluated by impedance spectroscopic methods at room temperature (RT). Following the experiments for NASICON membranes without Na excess, with 5% Na excess, and with 10% Na excess synthesized at different pressing forces and sintering temperatures, it was found that membranes with a 10% Na excess, sintered at 1175 °C for 10 h, presented a good ionic conductivity (4.72 × 10−4 S/cm). [ABSTRACT FROM AUTHOR]

Type II inorganic clathrates consist of cage-like structures with open frameworks, and they are considered promising materials due to their unique properties. However, the difficulty of synthesizing phase-pure and continuous films has hindered their application in practical devices. In this report, we demonstrate the synthesis of type II SiGe clathrate films through the thermal decomposition of a Na-deposited amorphous SiGe film on a sapphire substrate in a high vacuum. The as-prepared films of type II SiGe clathrates showed uniform growth and were evaluated for their structural and optical properties. Morphological studies conducted using a scanning electron microscope showed the presence of cracks on the film surface. [ABSTRACT FROM AUTHOR]

The application of organic coatings is a common way of protecting metal substrates against corrosion. To dry the coating faster, catalytic infrared radiation (IR) can be applied. This paper aims to assess the differences in the physical, chemical, and corrosion properties of primer coatings dried with catalytic infrared radiation, compared to the same coatings dried under atmospheric conditions. Corrosion properties were characterized using humidity and a salt spray chamber, as well as electrochemical impedance spectroscopy (EIS), preceded by open circuit potential (OCP) measurement. Pencil hardness, cross-cut, and pull-off adhesion tests were used to compare the properties of examined primers before and after testing in the corrosion acceleration chambers. The microstructure and distribution of chemical composition were studied by scanning electron microscope (SEM) with energy-dispersive X-ray spectroscopy (EDX) together with Fourier-transform infrared spectroscopy (FTIR). Phase transitions in the coating were determined by differential scanning calorimeter (DSC). Infrared-dried primers achieved a higher curing degree. Therefore, their mechanical and corrosion properties are superior when compared to the same coatings dried under atmospheric conditions. [ABSTRACT FROM AUTHOR]

CoCrNi alloys exhibit excellent strength and ductility. In this work, the CoCrNiV multi-principal alloy with single-phase fine grained (FG) structure was prepared by rolling and heat treatment. The characteristics of deformation microstructures and mechanical properties were systematically investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM). The results indicate that the CoCrNiV alloy successfully attains a yield strength of 1060 MPa while maintaining a uniform elongation of 24.1%. The enhanced strength originates from FG structure and severe lattice distortion induced by V addition. Meanwhile, the exceptional ductility arises from the stable strain-hardening ability facilitated by dislocations and stacking faults. The deformation mechanisms and the optimization strategies for attaining both strength and ductility are thoroughly discussed. [ABSTRACT FROM AUTHOR]

This in vitro study aimed to assess the presence of microgaps at the implant–abutment interface in monolithic zirconia partial implant-supported fixed prostheses on transepithelial abutments versus Ti-base abutments. Methods: Sixty conical connection dental implants were divided into two groups (n = 30). The control group consisted of three-unit bridge monolithic zirconia connected to two implants by a transepithelial abutment. The test group consisted of monolithic zirconia three-unit restoration connected to two implants directly by a titanium base (Ti-base) abutment. The sample was subjected to thermocycling (10,000 cycles at 5 °C to 55 °C, dwelling time 50 s) and chewing simulation (300,000 cycles, under 200 N at frequencies of 2 Hz, at a 30° angle). The microgap was evaluated at six points (mesiobuccal, buccal, distobuccal, mesiolingual, lingual, and distolingual) of each implant–abutment interface by using a scanning electron microscope (SEM). The data were analyzed using the Mann–Whitney U tests (p > 0.05). Results: The SEM analysis showed a smaller microgap at the implant–abutment interface in the control group (0.270 μm) than in the test group (3.902 μm). Statistically significant differences were observed between both groups (p < 0.05). Conclusions: The use or not of transepithelial abutments affects the microgap size. The transepithelial abutments group presented lower microgap values at the interface with the implant than the Ti-base group in monolithic zirconia partial implant-supported fixed prostheses. However, both groups had microgap values within the clinically acceptable range. [ABSTRACT FROM AUTHOR]

This study aims to compare the effects of three calcium compounds on the workability, setting time and mechanical properties of red mud (RM)–blast furnace slag (BFS)-based geopolymers. The crystalline phase, hydration process and microstructure of RM-BFS-based geopolymers were characterized by X-ray diffraction (XRD), heat evolution, X-ray photoelectron spectroscopy (XPS), and scanning electron microscope (SEM) tests. The results showed that an appropriate amount of calcium compounds can improve the flowability and compressive strength of the geopolymers, but the excessiveness causes a decrease in strength due to rapid hardening. Other than calcium carbonate, both calcium oxide and calcium chloride played important roles in accelerating the setting times of RM-BFS-based geopolymers. The acceleration in the setting times of geopolymers could be attributed to the calcium hydroxide produced by the dissolution of the calcium compounds, which also provides nucleation sites for the geopolymerization reaction. This study gives new insights into the effect of calcium on the setting times and mechanical properties of geopolymers in the geopolymerization process. [ABSTRACT FROM AUTHOR]

Aluminum nanoparticles (nAl) have received sustained interest due to their higher reactivity than micron aluminum particles (mAl). However, in practice, the densities of explosive formulations with nAl are far smaller than those with mAl, which greatly undercuts the energy release performance. To take advantages of both kinds of Al particles, in situ integration of mAl@nAl composites was proposed and evaluated. The mAl@nAl composites were prepared by in situ electrical explosion of Al wire. Their morphology, density, and specific surface area (SSA) were characterized by scanning electron microscope (SEM), densimetry, and Brunauer–Emmett–Teller (BET), respectively. SEM showed that nAl uniformly adhered to the surface of mAl. With the increase in voltage, the average diameter and density of the composites decreased, but the SSA of the composites increased. And the largest density of the composites was 1.13 g/cm3, comparable to that of the commercial graded Al product (1.25 g/cm3). Meanwhile, the highest SSA of the composites was 12.1192 m2/g. In addition, the combustion efficiency of mAl@nAl composites at 20 kV was 8.26% higher than that of physically graded counterparts. The constant-volume combustion test under zero oxygen balance revealed that the pressurization rate and peak pressure of mAl@nAl composites prepared at 20 kV were the highest of all. Furthermore, constant-volume combustion under constant heat showed that the combustion temperatures of mAl@nAl composites were 1.15–1.45 times higher than those of physically graded counterparts. Finally, the ignition delay of mAl@nAl composites was reduced with the increase in explosion voltage. [ABSTRACT FROM AUTHOR]

This study investigates the potential use of Yellow River sand (YRS) sourced from the lower reaches of the Yellow River in China as a sustainable and cost-effective substitute for quartz sand in Engineered Cementitious Composites (ECC). With an annual accumulation of approximately 400 million tons in this region, YRS presents a substantial resource. ECC specimens with 100% YRS replacement with quartz sand were subjected to various curing methods: natural, steam, standard, and sprinkler. Extensive mechanical testing including flexural, compressive, uniaxial tensile, and four-point flexural tests was conducted. Additionally, Scanning Electron Microscope (SEM) and Mercury Intrusion Porosimetry (MIP) analyses investigated microscopic mechanisms influencing macroscopic mechanical properties. Finally, the mechanical properties of the YRS-ECC test block after 14 days of standard curing and the traditional sand ECC test block were compared and analyzed. The results indicate that ECC specimens with 100% YRS substitution under natural curing show an optimal ultimate tensile strain of more than 4%, providing the best resistance to the reduction in ultimate flexural load and deflection due to aging. Steam curing enhances flexural and compressive strength, achieving an ultimate flexural load of 5 kN and a maximum deflection of 4.42 mm at 90 days. SEM analysis revealed lower C-S-H gel density under natural curing and higher under steam curing, enhancing fiber pull-out in steam-cured specimens. The MIP tests demonstrated that natural curing had the highest porosity (32.86%) and average pore size (51.69 nm), whereas steam curing resulted in the smallest average pore size, with 44% of pores under 50 nm. Compared with traditional sand, it is found that the ultimate bending load and deflection of YRS-ECC are 5.7% and 9.4% higher than those of traditional sand ECC, respectively, and its ultimate tensile strength and strain are also improved. These findings highlight YRS as a sustainable alternative to natural sand in ECC, with natural curing proving the most effective for superior mechanical performance, including tensile strain, crack resistance, and durability. [ABSTRACT FROM AUTHOR]

The erosion of surface pipelines induced by proppant flowback during shale gas production is significant. The surface pipelines in a shale gas field in the Sichuan Basin experienced perforation failures after only five months of service. To investigate the erosion features of L360N, coatings, and ceramics and optimize the selection of two protective materials, a gas–solid two-phase flow jet erosion experimental device was used to explore the erosion resistance of L360N, coatings, and ceramics under different impact velocities (15 m/s, 20 m/s, and 30 m/s). An energy dispersive spectroscope, a scanning electron microscope, and a laser confocal microscope were employed to analyze erosion morphologies. With the increase in flow velocity, the erosion depth and erosion rate of L360N, coating, and ceramic increased and peaked under an impact velocity of 30 m/s. The maximum erosion rate and maximum erosion depth of L360N were, respectively, 0.0350 mg/g and 37.5365 µm. Its primary material removal mechanism was the plowing of solid particles, and microcracks were distributed on the material surface under high flow velocities. The maximum erosion rate and maximum erosion depth of the coating were, respectively, 0.0217 mg/g and 18.9964 µm. The detachment of matrix caused by plowing is the main material removal mechanism. The maximum erosion rate and maximum erosion depth of ceramics were, respectively, 0.0108 mg/g and 12.4856 µm. The erosion mechanisms were micro-cutting and plowing. Under different particle impact velocities, different erosion morphologies were observed, but the primary erosion mechanism was the same. The erosion resistance of the ceramics was higher than that of the coatings. Therefore, ceramic lining materials could be used to protect the easily eroded parts, such as pipeline bends and tees, and reduce the failure rate by more than 93%. The study provided the data and theoretical basis for the theoretical study on oil and gas pipeline erosion and pipeline material selection. [ABSTRACT FROM AUTHOR]

Laser beam remelting is a relatively simple and highly effective technique for the physical modification of surfaces to improve resistance to cavitation erosion. In this study, we investigated the effect of laser remelting on the surface of cast stainless steel with 0.40% C, 25% Cr, 20% Ni, and 1.5% Si on cavitation erosion behavior in tap water. The investigation was conducted using a piezoceramic crystal vibrator apparatus. Base laser beam parameters were carefully selected to result in a defect-free surface (no porosity, material burn, cracks) with hardness capable of generating better resistance to cavitation erosion. The experimental results were compared with those of the reference material. Surface morphology and microstructure evolution after cavitation tests were analyzed using an optical metallographic microscope (OM), scanning electron microscope (SEM), and hardness tests to explore the mechanism of improving surface degradation resistance. The conducted research demonstrated that surfaces modified by laser remelting exhibit a 4.8–5.1 times greater increase in cavitation erosion resistance due to the homogenization of chemical composition and refinement of the microstructure, while maintaining the properties of the base material. [ABSTRACT FROM AUTHOR]

Optimizing the interface between a magnetic powder matrix and an oxide-insulating layer is an effective method to improve the permeability and lower eddy current loss of iron-based soft magnetic composites. In this study, in order to improve the bonding strength of the substrate and insulation layer, soft magnetic composites were prepared by pressing and heat treating with reduced iron powder as a magnetic matrix, high-temperature MgO nanoparticles as insulating coating, and phenolic resin as an adhesive. The effects of MgO content on the microstructure and magnetic properties of the composites were investigated. The results of a scanning electron microscopy and an energy-dispersive spectrometer analysis corroborate that the results obtained regarding the frequency characteristics and the resistivity of the iron powder agree with the scanning electron microscope (SEM) and energy dispersive spectrometer (EDS) analysis and confirm their improvement by the presence of an insulating layer of MgO. The resistivity of the sample coated with 4 wt.% MgO is nearly 45 times higher than that of the uncoated sample under the same conditions. The MgO-insulating film formed on the surface of iron powder makes the coated sample have low effective grain size, high resistivity, and low magnetic loss at a high frequency. At 1 kHz, the magnetic loss of the 4 wt.% MgO-coated sample is reduced by 77.3%, and the magnetic loss is only 5.8% compared with the uncoated sample at 50 kHz. This magnetic loss separation study shows that the addition of MgO insulation material can effectively reduce the eddy current loss of the magnetic powder core. The 4 wt.% MgO-coated sample has the lowest hysteresis loss factor and relatively low eddy current loss factor, so it can be determined that the addition of 4 wt.% MgO is the optimum content to attain a low magnetic loss. [ABSTRACT FROM AUTHOR]

Before artificial ageing, extruded aluminium profiles are subjected to stretching with a small cold deformation in the range of 0.5–2%. This deformation improves the geometrical stability of the extruded product and causes changes in the microstructure of the profile, which leads to the strain hardening of the material after artificial ageing. The work has resulted in the creation of the prototype of an original device, which is unique in the world, for the dynamic stretching of the extruded profiles after quenching. The semi-industrial unit is equipped with a hydraulic system for stretching and a pneumatic system for cold dynamic deformation. The aim of this research paper is to produce advantageous microstructural changes and increase the strength properties of the extruded material. The solution of the dynamic stretching of the profiles after extrusion is a great challenge and an innovation not yet practised. The paper presents the results of microstructural and mechanical investigations carried out on extruded AlMgSi(Cu) alloys quenched on the run-out table of the press, dynamically stretched under different conditions, and artificially aged for T5 temper. Different stretching conditions were applied: a static deformation of 0.5% at a speed of 0.02 m/s, and dynamic deformation of 0.25%, 0.5%, 1%, and 1.5% at speeds of 0.05 and 2 m/s. After the thermomechanical treatment of the profiles, microstructural observations were carried out using an optical microscope (OM) and a scanning electron microscope (SEM). A tensile test was also carried out on the specimens stretched under different conditions. In all the cases, the dynamically stretched profiles showed higher strength properties, especially those deformed at a higher speed of 2 m/s, where the increase in UTS was observed in the range of 7–18% compared to the classical (static) stretching. The microstructure of the dynamically stretched profiles is more homogeneous with a high proportion of fine dispersoids. [ABSTRACT FROM AUTHOR]

Red mud (RM), a hazardous solid waste generated in the alumina production process, of which the mineral composition is mainly hematite, is unable to be applied directly in the cement industry due to its high alkalinity. With the rise of geopolymers, RM-based grouting materials play an essential role in disaster prevention and underground engineering. To adequately reduce the land-based stockpiling of solid wastes, ultrafine calcium oxide, red mud, and slag were utilized as the main raw materials to prepare geopolymers, the C-R-S (calcium oxide–red mud–slag) grouting cementitious materials. The direct impact of red mud addition on the setting time, fluidity, water secretion, mechanical properties, and rheological properties of C-R-S were also investigated. In addition, a scanning electron microscope (SEM), X-ray diffraction (XRD), three-dimensional CT (3D-CT), Fourier transform infrared spectroscopy (FT-IR), and other characterization techniques were used to analyze the microstructure and polymerization mechanism. The related results reveal that the increase in red mud addition leads to an enhanced setting time, and the C-R-S-40 grouting cementitious material (40% red mud addition) exhibits the best fluidity of 27.5 cm, the lowest water secretion rate of 5.7%, and a high mechanical strength of 57.7 MPa. The C-R-S polymer grout conforms to the Herschel–Bulkley model, and the fitted value of R2 is above 0.99. All analyses confirm that the preparation process of C-R-S grouting cementitious material not only substantially improves the utilization rate of red mud, but also provides a theoretical basis for the high-volume application of red mud in the field of grouting. [ABSTRACT FROM AUTHOR]

High toxicity is the main reason for the limited application of traditional corrosion inhibitors. Herein, it is critical to find a green, efficient, and long-term stable alternative substitute for the hazardous and conventional corrosion inhibitor. Ambrosia trifida L is widely distributed in fields and riverside wetlands as an invasive plant in China. According to the concept of turning waste into treasure, the extract of Ambrosia trifida L leaves (ATL) has the potential to address this issue due to its natural origin and abundant presence of heterocyclic organics. Therefore, ATL, as a green corrosion inhibitor, is prepared for the first time via a simple water-based extraction method. FT-IR (Fourier transform infrared spectroscopy) and UV-Vis (UV-visible) indicate that ATL extract contains abundant heterocyclic organics with conjugated structures, which exhibit the potential to become a high-efficiency inhibitor. Notably, the active sites of ATL molecules and their interaction with Q235 steel at the molecular/atomic level are revealed via theoretical calculations. The highest Ebinding value observed for the major components in the ATL extract is 259.66 kcal/mol, implying a significant adsorption capacity. The electrochemical results verify that microdose ATL extract can prominently inhibit steel corrosion, and the highest inhibition efficiency (η) is 97.5% (1000 mg/L). Following immersion for 24 h, the η value is enhanced to 99.0%, indicating a reliable and long-term ATL extract protection film is formed on the steel surface in harsh acidic solutions. The results of the weight loss, SEM (scanning electron microscope), and LSCM (laser scanning confocal microscopy) are consistent with the above conclusions. Finally, this study anticipates providing theoretical support for developing novel green plant extract inhibitors and aiding in their application in industrial pickling environments. [ABSTRACT FROM AUTHOR]

The paper describes the type of changes in the structure and mechanical properties of 3D printed shapes under the influence of mineral oil. The effects of a room (23 °C) and elevated temperature (70 °C) on 3D prints manufactured by the FDM method and stored in oil for 15, 30, and 60 days on the change of properties and structure were investigated. The samples were produced from ABS (poly(acrylonitrile-co-butadiene-co-styrene)), ASA (poly(acrylonitrile-co-styrene-co-acrylate), PLA (poly(lactic acid)), and HIPS (high-impact polystyrene). Tests related to the strength of the materials, such as the static tensile test and Charpy impact test, were carried out. The structure was evaluated using a scanning electron microscope, and changes in chemical structure were determined by conducting FTIR (Fourier transform infrared spectroscopy) and TGA (thermogravimetric analysis) tests. The analysis of the results provided important information about the impact of mineral oil on specific materials. This is critical for designing and manufacturing components that can withstand mineral oil exposure in real-world environments. The materials underwent varying changes. Strength increased for PLA by about 28%, remained unchanged for ABS and HIPS during exposure for 30 days, and decreased for ASA with extended exposure up to 14%. [ABSTRACT FROM AUTHOR]

For damage tolerance design in engineering components, the fracture toughness value, KIC, of the material is essential. However, obtaining specimens of sufficient thickness from stir friction welded plates is challenging, and often, the experimental test values do not meet the necessary criteria, preventing the experimental fracture toughness, Kq, from being recognized as plane strain fracture toughness KIC. The fracture toughness Kq of 2195 Al–Li alloy welding seams with different thicknesses was measured on the forward and backward sides. Microstructure characterization was conducted by scanning electron microscope (SEM). The results indicated minimal significant differences in grain size between the advancing and retreating sides of the weld nugget zone. In specimens of the same thickness, fracture toughness measurements along the normal direction of the joint cross-section showed a high similarity between the advancing and retreating sides of the weld nugget zone. Utilizing the quantitative relationships between fracture toughness and sample thickness derived from both the fracture K and G criteria, it is possible to predict the fracture toughness of thick plates using thin plates. This study employs these relationships to calculate the fracture toughness KIC of 2195 aluminum–lithium alloy friction stir welds. The KIC values obtained are 41.65 MPa·m1/2 from the fracture K criterion and 43.54 MPa·m1/2 from the fracture G criterion. [ABSTRACT FROM AUTHOR]

Bi-doped Sn–Ag–Cu (SAC) microelectronic solder is gaining attention for its utility as a material for solder joints that connect substrates to printed circuit boards (PCB) in future advanced packages, as Bi-doped SAC is reported to have a lower melting temperature, higher strength, higher wettability on conducting pads, and lower intermetallic compound (IMC) formation at the solder-pad interface. As solder joints are subjected to aging during their service life, an investigation of aging-induced changes in the microstructure and mechanical properties of the solder alloy is needed before its wider acceptance in advanced packages. This study focuses on the effects of 1 to 3 wt.% Bi doping in an Sn–3.0Ag–0.5Cu (SAC305) solder alloy on aging-induced changes in hardness and creep resistance for samples prepared by high cooling rates (>5 °C/s). The specimens were aged at ambient and elevated temperatures for up to 90 days and subjected to quasistatic nanoindentation to determine hardness and nanoscale dynamic nanoindentation to determine creep behavior. The microstructural evolution was investigated with a scanning electron microscope in tandem with energy-dispersive spectroscopy to correlate with aging-induced property changes. The hardness and creep strength of the samples were found to increase as the Bi content increased. Moreover, the hardness and creep strength of the 0–1 wt.% Bi-doped SAC305 was significantly reduced with aging, while that of the 2–3 wt.% Bi-doped SAC305 increased with aging. The changes in these properties with aging were correlated to the interplay of multiple hardening and softening mechanisms. In particular, for 2–3 wt.% Bi, the enhanced performance was attributed to the potential formation of additional Ag3Sn IMCs with aging due to non-equilibrium solidification and the more uniform distribution of Bi precipitates. The observations that 2–3 wt.% Bi enhances the hardness and creep strength of the SAC305 alloy with isothermal aging to mitigate reliability risks is relevant for solder samples prepared using high cooling rates. [ABSTRACT FROM AUTHOR]

In this paper, the deformation behavior of UNS S32750 (S32750) duplex stainless steel during low cycle fatigue was studied by controlling the number of cycles. The microstructure of the specimens under different cycles was characterized by optical microscope (OM), scanning electron microscope (SEM), electron backscatter diffraction (EBSD), and transmission electron microscope (TEM). The microhardness of the two phases was measured by a digital microhardness instrument. The results showed that the microhardness of ferrite increases significantly after the first 4000 cycles, while the austenite shows a higher strain hardening rate after fatigue fracture, and the microhardness of ferrite and austenite increases by 23 HV and 87 HV, respectively. The two-phase kernel average misorientation (KAM) diagram showed that the continuous accumulation of plastic deformation easily leads to the initiation of cracks inside the austenite and at the phase boundaries. The evolution of dislocation morphology in the two phases was obviously different. With the increase in cycle number, the dislocation in ferrite gradually transforms from dislocation bundles and a dislocation array to a sub-grain structure, while the dislocation in austenite gradually develops from dipole array to an ordered Taylor lattice network structure. [ABSTRACT FROM AUTHOR]

In this research, the results of an experimental study on the use of three alternative components for creating artificial aggregates (AAs) (granules) and their usage in 3D-printed concrete (3DPC) are examined. This study combines AAs made from organic components like hemp shives (HSs), pyrolyzed coal (charcoal), waste/municipal solid waste incinerator bottom slag (BS), and a mix of a reference 3DPC with the aforementioned AAs. Particularly, to enhance these properties to make low-carbon 3DPC, in this research, the potential of using AAs as lightweight aggregates was increased to 14% in terms of the mass of the concrete. Each mix was tested in terms of its printability via a preliminary test in a 3D printing laboratory. For an additional comparison with the aforementioned cases, 3DPC was mixed with unprocessed hemp shives, charcoal, and BS. Furthermore, their strength was measured at 28 days, and lastly, their durability parameters and shrinkage were experimentally investigated. Cross-sections of the fragments were studied under a scanning electron microscope. In this study, we achieved improvements in the mechanical properties of AAs for their development and implementation as an innovative way to reduce carbon in 3DPC. [ABSTRACT FROM AUTHOR]

Previous studies on the austenite grain growth were mostly based on a fixed temperature, and the relationship between the austenite grain and austenitizing parameters was fitted according to the results. However, there is a lack of quantitative research on the austenite grain growth during the heating process. In the present work, based on the diffusion principle of the controlled Ti microalloying element, the diffusion process of carbonitrides containing Ti during the heating process was analyzed. Combined with the precipitation model and the austenite growth model, the prediction model of austenite grain growth of Ti microalloyed steel during different heat treatment processes was established. The austenite grain size versus the temperature at four different heating rates of 0.5, 1, 10, 100 °C/s was calculated. The grain growth behavior of austenite during the heating process of Ti microalloyed steel was studied by optical microscope, scanning electron microscope and transmission electron microscope. The experimental data of the austenite grain size was in good agreement with the calculation by the proposed model, which provides a new idea for the prediction of austenite grain size in non-equilibrium state during the heating process. In addition, for Ti-containing microalloyed steels, the austenite grain size increased with the increasing heating temperature, while it changed little by further prolonging isothermal time after certain heating time, which was related to the equilibrium degree of the precipitation and the dissolution of Ti element. The austenite grain coarsening temperature of the tested Ti microalloyed steel was estimated within 1100~1200 °C. [ABSTRACT FROM AUTHOR]

Improving the vacuum degree inside the vacuum device is vital to the performance and lifespan of the vacuum device. The influence of the Ti and ZrCoCe barrier layers on the performance of ZrCoCe getter films, including sorption performance, anti-vibration performance, and binding force between the ZrCoCe getter film and the Ge substrate were investigated. In this study, the Ti and ZrCoCe barrier layers were deposited between the ZrCoCe getter films and Ge substrates. The microtopographies of barrier layers and the ZrCoCe getter film were analyzed using scanning electron microscopes. The sorption performance was evaluated using the constant-pressure method. The surface roughness of the barrier layers and the getter films was analyzed via atomic force microscopy. The binding force was measured using a nanoscratch tester. The anti-vibration performance was examined using a vibration test bench. The characterization results revealed that the Ti barrier layer significantly improved the sorption performance of the ZrCoCe getter film. When the barrier material was changed from ZrCoCe to Ti, the initial sorption speed of the ZrCoCe getter film increased from 141 to 176 cm3·s−1·cm−2, and the sorption quantity increased from 223 to 289 Pa·cm3·cm−2 in 2 h. The binding force between the Ge substrate and the ZrCoCe getter film with the Ti barrier layer was 171 mN, whereas that with the ZrCoCe barrier layer was 154 mN. The results showed that the Ti barrier layer significantly enhanced the sorption performance and binding force between the ZrCoCe getter film and the Ge substrate, which improved the internal vacuum level and the stability of the microelectromechanical system vacuum devices. [ABSTRACT FROM AUTHOR]

To promote the resource utilization of steel slag and improve the production process of steel slag in steelmaking plants, this research studied the characteristics of three different processed steel slags from four steelmaking plants. The physical and mechanical characteristics and volume stability of steel slags were analyzed through density, water absorption, and expansion tests. The main mineral phases, morphological characteristics, and thermal stability of the original steel slag and the steel slag after the expansion test are analyzed with X-ray diffractometer (XRD), scanning electron microscope (SEM), and thermogravimetric analysis (TG) tests. The results show that the composition of steel slag produced by different processes is similar. The main active substances of other processed steel slags are dicalcium silicate (C2S), tricalcium silicate (C3S), CaO, and MgO. After the expansion test, the main chemical products of steel slag are CaCO3, MgCO3, and calcium silicate hydrate (C-S-H). Noticeable mineral crystals appeared on the surface of the steel slag after the expansion test, presenting tetrahedral or cigar-like protrusions. The drum slag had the highest density and water stability. The drum slag had the lowest porosity and the densest microstructure surface, compared with steel slags that other methods produce. The thermal stability of steel slag treated by the hot splashing method was relatively higher than that of steel slag treated by the other two methods. [ABSTRACT FROM AUTHOR]

This study investigated the stress–strain behavior and microstructural changes of Fe-Mn-Si-C twin-induced plasticity (TWIP) steel cylindrical components at different depths of deep drawing and after deep drawing deformation at various positions. The finite element simulation yielded a limiting drawing coefficient of 0.451. Microstructure and texture were observed using a scanning electron microscope (SEM) and electron backscatter diffraction (EBSD). The research revealed that the extent of grain deformation and structural defects gradually increased with increasing drawing depth. According to the orientation distribution function (ODF) plot, at the flange fillet, the predominant texture was Copper (Cu){112}<111> orientation; at the cylinder wall, the main textures were Copper Twin (CuT) and Goss (G) orientations; at the rounded bottom corner of the cylinder, the primary texture was τ-fiber (<110>//TD), with its strength increasing with deeper drawing. [ABSTRACT FROM AUTHOR]

Cu additions notably strengthen Al-Mg-Si and Al-Si-Mg alloys due to the dense precipitation of quaternary nano precipitates during ageing. However, the chemical evolution and mechanical behaviors of the quaternary micro-scale Q constituent phase occurring in cast and homogenized states have rarely been studied. Meanwhile, there exists a type of AlCuMgSi cluster in the cast state, which has been regarded as Q particles. The accurate identification of phase constituents is the basis for the future design of alloys with better performance. In our work, this type of cluster was revealed to consist of α-Al, θ-Al2Cu, Q, and Si phases through micro-to-atomic scale studies using scanning and transmission electron microscopes. The skeleton of the dendrite was θ phase. The second phases in the dendritic eutectic cluster dissolved quickly during a 4 h homogenization at 550 °C. The Q phase was found to effectively absorb the Fe impurities during casting and homogenization. As a result, the formation of other harmful Fe-rich intermetallics was suppressed. These Q constituent particles were observed to break into separate pieces in an intermediately brittle manner when compressed in situ in a scanning electron microscope. These findings provide insights into the thermodynamic modeling of the Al-Mg-Si-Cu system and alloy design. [ABSTRACT FROM AUTHOR]

In this paper, we investigated the effect of adding rhenium to Cu-Ni-Si alloys on the mechanical properties and electrical conductivity of these alloys. The scientific objective was to analyze the effect of Re addition on the microstructure of heat- and cold-treated CuNi2Si1 alloys. Transmission electron microscopy (TEM, STEM) and scanning electron microscopy (EDS, WDS) were used to examine the microstructure. Orientation mapping was also performed using a scanning electron microscope (SEM) equipped with a backscattered electron diffraction (EBSD) system. In addition, hardness at low load and conductivity were tested. The obtained results showed that modifying the chemical composition of Re (0.6 wt%) inhibits the recrystallization process in the CuNi2Si1 alloy, which was cold deformed and then subjected to recrystallization annealing. [ABSTRACT FROM AUTHOR]

A systematic study was conducted to investigate the distinct mechanisms involved in the formation of the inner surfaces of cylindrical and parallelepipedic-shaped structures. The surface roughness, flatness, and sinking distance were used as key indices to measure the quality of overhanging surfaces, while the surface flatness and roughness were used to evaluate the quality of the side and bottom surfaces of the inner hole. The inner surface morphology was observed using a scanning electron microscope and a white light interferometer. The test results show that the quality of the overhanging surface had a significant impact on the quality of the parallelepipedic-shaped inner hole. In contrast, the cylindrical-shaped inner hole had a shorter but more uniformly distributed overhanging surface, resulting in a different behavior of the overhanging and side surface quality. An improved model of the overhanging surface was established by combining all of the above results and comparing them with the traditional Euler Bernoulli beam model. The factors affecting the quality of the overhanging surface were analyzed, and measures for improving the quality of the overhanging surface during the SLM manufacturing process were proposed. [ABSTRACT FROM AUTHOR]

Cold forging is suitable for manufacturing thin-walled tubes; however, a poorly planned forging process results in serious quality problems. This paper aims to determine an appropriate cold forging process for thin-walled A286 superalloy tube with ideal forming quality. We analyzed the effects of the two forging processes with reverse forging sequences on forming defects and hardness distribution in the thin-walled tubes via finite element simulation. The methods of optical microscope, micro-hardness, scanning electron microscope, and electron-backscattered diffraction were used to validate the tube forming quality. The simulation results revealed that the Type-I process was an appropriate forging process for meeting the quality requirements. For the Type-I process, an underfilling defect was observed at the bottom of the rod section of the tube. The stress concentration in the head section was lower than that in the Type-II process, potentially reducing the probability of crack initiation. Compared to the rod section, the head section may exhibit higher hardness magnitudes due to the greater strain distribution. The experimental results confirmed the feasibility of the Type-I process. The increased hardness in the head section may be primarily attributed to the more intense plastic deformation applied to the material in this section by the Type-I process. [ABSTRACT FROM AUTHOR]

Increasing demand for electrical and electronic equipment results in the generation of a rapidly growing waste stream, known by the acronym WEEE (waste electrical and electronic equipment). The purpose of this study was to evaluate the effectiveness of green sink–float treatment in sorting plastic polymers typically found in WEEE (PP, ABS, PA6, PS, and PVC). Molasses, a by-product of sugar bio-refining, was added in various concentrations to water to form solutions at different densities. The methodology was initially tested on virgin polymers; later, it was applied to plastics from a WEEE treatment plant. The polymers were characterised through near infrared spectroscopy (NIRS) and Fourier-transform infrared spectroscopy (FTIRS) analyses; the detection of any additives and flame retardants was conducted using the sliding spark technology (SSS2) and scanning electron microscope (SEM—EDX). The results showed that, for plastics from WEEE, the recovery efficiency was 55.85% for PP in a solution of tap water while the remaining part of PP (44.15%) was recovered in a solution of water to which 90% molasses was added. Furthermore, 100% recovery efficiency was obtained for PS and 93.73% for ABS in a solution of tap water with the addition of 10% w/v molasses. A recovery efficiency of 100% was obtained for PVC and 100% for PA6 in a solution consisting solely of molasses. [ABSTRACT FROM AUTHOR]

A ZrB2–copper–graphite composite was produced through powder metallurgy and was tested as a new electric brush material. The aim of this paper was to study the effect of ZrB2 addition on the composite's properties. Besides its physical properties such as density and resistivity, its mechanical properties, such as hardness, bending strength and wear resistance, were studied. A scanning electron microscope (SEM) was used to study the morphology of the wear surface, and a configured energy-dispersive spectrometer (EDS) was used to research the chemical composition of the samples. The results showed that, with the addition of ZrB2, the composite's properties such as density, resistivity, hardness, and bending strength improved significantly. Compared with samples without ZrB2, samples with the addition of 4% ZrB2 achieved a hardness of 87.5 HRA, which was improved by 45.8%, and a bending strength of 53.1 MPa, which was increased by nearly 50.0%. Composites with 1% content of ZrB2 showed the best wear resistance under non-conductive friction; however, under conductive friction, composites with 4% content of ZrB2 showed better wear resistance. [ABSTRACT FROM AUTHOR]

The application of advanced high-strength steel grades (AHSS) in different kinds of industry is connected to more than their attractive mechanical properties. The present paper focuses on improving the welding Docol 1300M steel to reach an acceptable microstructure and mechanical parameters. It was decided to manufacture joints with different welding parameters using different filler materials. The electrode wires were varied to increase the carbon content in the weld, and nitrogen was added to the argon shielding mixture to obtain non-metallic inclusions that strengthen the fusion zone. Specimens of joints welded with the gas metal arc welding (GMAW) process for non-destructive and destructive tests were examined. Tensile and bending tests as well as microscopic inspections using a light (LM) and scanning electron microscope (SEM) were also conducted. The results from the fatigue test confirmed the validity of the proposed welding process for the Docol 1300M joint. The collected data enabled the following conclusion: The article's novelty is represented by the use of shielding gas mixtures containing argon and nitrogen in the GMAW welding process of AHSS steel to create titanium non-metallic inclusions, which will translate into better performance properties of the entire joint. [ABSTRACT FROM AUTHOR]

This paper reports the results of our study on electrochemical polishing of titanium and a Ti-based alloy using non-aqueous electrolyte. It was shown that electropolishing ensured the removal of surface defects, thereby providing surface smoothing and decreasing surface roughness. The research was conducted using samples made of titanium and Ti6Al4V alloy, as well as implant system elements: implant analog, multiunit, and healing screw. Electropolishing was carried out under a constant voltage (10–15 V) with a specified current density. The electrolyte used contained methanol and sulfuric acid. The modified surface was subjected to a thorough analysis regarding its surface morphology, chemical composition, and physicochemical properties. Scanning electron microscope images and profilometer tests of roughness confirmed significantly smoother surfaces after electropolishing. The surface profile analysis of processed samples also yielded satisfactory results, showing less imperfections than before modification. The EDX spectra showed that electropolishing does not have significant influence on the chemical composition of the samples. [ABSTRACT FROM AUTHOR]

This paper presents research results on biocomposites made from a combination of extruded apple pomace (EAP) and potato starch (SP). The aim of this work was to investigate the basic properties of biocomposites obtained from extruded apple pomace reinforced with potato starch. The products were manufactured by hot pressing using a hydraulic press with a mould for producing samples. The prepared biocomposites were subjected to strength tests, surface wettability was determined, and a colour analysis was carried out. A thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and cross-sectioning observed in a scanning electron microscope (SEM) were also performed. The obtained test results showed that the combination of apple pomace (EAP) and starch (SP) enabled the production of compact biocomposite materials. At the same time, it was found that each increase in the share of starch in the mixture for producing biocomposites increased the strength parameters of the obtained materials. With the highest share of starch in the mixture, 40%, and a raw material moisture content of 14%, the material had the best strength parameters and was even characterised by hydrophobic properties. It was also found that materials with a high content of starch are characterised by increased temperature resistance. The analysis of SEM microscopic photos showed well-glued particles of apple pomace, pectin, and gelatinised starch and a smooth external structure of the samples. Research and analyses have shown that apple pomace reinforced only with the addition of starch can be a promising raw material for the production of simple, biodegradable biocomposite materials. [ABSTRACT FROM AUTHOR]

Various contents of carbon fibers (CFs) and potassium titanate whiskers (PTWs) were added to an Fe-based impregnated diamond bit (IDB) matrix to enhance its adaptability to percussive–rotary drilling. A series of mechanical tests were conducted successively to find the effects of the reinforcing materials on the properties of the Fe-based IDB samples. Then, the fracture surfaces of the samples were analyzed via scanning electron microscopy (SEM) and energy-dispersive spectroscopy, and the worn surfaces and abrasive debris of the samples were analyzed using a laser scanning confocal microscope and SEM. The results show that both the CF and PTW can effectively improve the hardness and bending strength of an Fe-based IDB matrix, and those parameters reached their maximum values at the additive amount of 1 wt%. However, the CF had a better enhancement effect than the PTW. Furthermore, the CF improved the impact wear resistance of the IDB matrix, with a minimum wear rate of 2.38 g/min at the additive amount of 2 wt%. However, the PTW continuously weakened the impact wear resistance of the IDB matrix with increases in its content. Moreover, the morphologies of the worn surfaces indicated that the minimum roughness of the CF-reinforced IDB matrix decreased significantly to as low as 4.91 μm, which was 46.16% lower than that without CF, whereas the minimum roughness of the PTW-reinforced samples decreased by 11.31%. Meanwhile, the abrasive debris of the CF-reinforced samples was more uniform and continuous compared to that of the PTW-reinforced samples. Overall, the appropriate addition of CF or PTWs can enhance the mechanical properties of Fe-based IDB matrices, which can be used on different formations based on their impact wear resistance. [ABSTRACT FROM AUTHOR]

In this study, we successfully employed the plasma electrolytic oxidation (PEO) technique to create a uniform white ceramic layer on the surface of the 6061 aluminum alloy using K2ZrF6 and Na2WO4 as colorants. A scanning electron microscope (SEM) equipped with an energy-dispersive X-ray spectrometer (EDS) and X-ray diffraction (XRD) were used to characterize the coatings, and we used an electrochemical workstation to test their corrosion protection properties. The corrosion resistance of the coatings was analyzed using potentiodynamic polarization curves. The results showed that K2ZrF6 addition whitened the coating with ZrO2 as the main phase composition, inhibiting Al substrate depletion and enhancing coating corrosion resistance. A small amount of Na2WO4 decreased the coating's L* value, successfully constructing ceramic coatings with L* (coating brightness) values ranging from 70 to 86, offering broad application prospects for decorative coatings. [ABSTRACT FROM AUTHOR]

The fretting wear behaviors of silicone rubber under dry friction and different lubrication conditions are studied experimentally. Water, engine oil, dimethyl silicone oil (DSO), and dimethyl silicone oil doped with graphene oxide (DSO/GO) are selected as lubricants. Under the liquid lubrication conditions, the silicone rubber samples are always immersed in the same volume of lubricant. The contact model of a 440C steel ball and silicone rubber sample is the sphere-on-flat contact. The reciprocating fretting wear experiments are carried out using the reciprocating friction wear tester. A scanning electron microscope and three-dimensional white-light interference profilometer are used to detect the surface wear morphology and obtain the wear volume, respectively. The influences of normal force, lubrication condition, and displacement amplitude on fretting wear behavior are discussed. The fretting wear performances of silicone rubber under different fretting states and lubrication conditions are compared. The results show that for a small normal force, silicone rubber has the best wear resistance under DSO/GO lubrication. While for a large normal force, silicone rubber has the best wear resistance under engine oil lubrication. [ABSTRACT FROM AUTHOR]

In this paper, we conduct a comprehensive investigation into PVA fiber modified with SiO2 to improve the mechanical properties of oil-well cements. Specifically, SiO2 was coated onto the surface of polyvinyl alcohol fiber (PVAF) as its silicon source via a sol-gel process by using tetraethyl orthosilicate (TEOS), while hydrochloric acid and ammonia were respectively used as the catalyst in the sol (hydrolysis) and the gel (condensation) processes. The PVAF microstructure was then characterized with the scanning electron microscope (SEM), while the effects of the modified PVAF on both mechanical and rheological properties of oil-well cements were examined. Due to the fact that SiO2 can be uniformly coated onto the PVAF surface, such modified PVAF can slightly improve the rheology of the cement slurry, while the raw PVAF exhibits poor dispersion at a high dosage. Compared with those of cement stone without PVAF after curing for 28 days at 60 °C, the flexural strength, compressive strength, and elastic modulus of the cement stone incorporated with the modified PVAFs were enhanced by 37.7%, 66.1%, and 50.0%, respectively. The SEM test (EDX) test, XRD test, and thermogravimetric test prove that the SiO2 coating on the PVAF surface can promote the hydration of cement clinker and can react with Ca(OH)2 to generate CSH gel. The SiO2 grafted onto the surface of PVAFs can improve the bond strength at the fiber/cement matrix interface, thus improving the mechanical properties of cement stone. [ABSTRACT FROM AUTHOR]

The significant impact of Nb on ferrite transformation, both in terms of solute drag effect (SDE) and interphase precipitation, was investigated quantitatively. Ferrite transformation kinetics were characterized using thermal expansion experiments and theoretical calculations. The microstructures were characterized using high−temperature confocal laser scanning microscopy (CLSM), a field−emission scanning electron microscope (FESEM), and a transmission electron microscope (TEM). Under a higher driving force, interphase precipitations were observed in the sample with a higher Nb content. A three−dimensional (3D) reconstruction method was used to convert the two−dimensional (2D) image of interphase precipitation into a three−dimensional model for a more typical view. The SDE and interphase precipitation had opposite effects on the kinetics of ferrite transformation. A lower Nb content showed a strong contribution to the SDE, which delayed ferrite transformation. A higher concentration of Nb was expected to enhance the SDE, but the inhibition effect was eliminated by the interphase precipitation of NbC during interfacial migration. Both the experimental results and theoretical calculations confirmed this phenomenon. [ABSTRACT FROM AUTHOR]

The undoped and tungsten (W)-doped vanadium dioxide (VO2) thin films were prepared by electron beam evaporation associated with ion-beam-assisted deposition (IAD). The influence of different W-doped contents (3–5%) on the electrical, optical, structural, and thermo-mechanical properties of VO2 thin films was investigated experimentally. Spectral transmittance results showed that with the increase in W-doped contents, the transmittance in the visible light range (400–750 nm) decreases from 60.2% to 53.9%, and the transmittance in the infrared wavelength range (2.5 μm to 5.5 μm) drops from 55.8% to 15.4%. As the W-doped content increases, the residual stress in the VO2 thin film decreases from −0.276 GPa to −0.238 GPa, but the surface roughness increases. For temperature-dependent spectroscopic measurements, heating the VO2 thin films from 30 °C to 100 °C showed the most significant change in transmittance for the 5% W-doped VO2 thin film. When the heating temperature exceeds 55 °C, the optical transmittance drops significantly, and the visible light transmittance drops by about 11%. Finally, X-ray diffraction (XRD) and scanning electron microscope (SEM) were used to evaluate the microstructure characteristics of VO2 thin films. [ABSTRACT FROM AUTHOR]

The existence of lead-zinc tailings threatens the social and ecological environment. The recycling of lead–zinc tailings is important for the all-round green transformation of economic society. In this study, the possibility of fabricating sintered ordinary bricks with lead–zinc tailings was studied based on orthogonal experimentation, and the phase composition and micromorphology of sintered products were analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). With lead–zinc tailings as the main material, and clay and fly ash as additives, the effect of clay content, forming pressure, sintering temperature, and holding time on physical properties of sintered bricks was analyzed. The results show that clay content and sintering temperature have a major effect on compressive strength, while sintering temperature and holding time play an important role in water absorption. During sintering, mica, chlorite, and other components in lead–zinc tailings are decomposed to form albite, hematite, maghemite, and anhydrite, which play a role in the strength of bricks. The optimal process parameters were found to be a ratio of lead–zinc tailings:clay:fly ash = 6:3:1, forming pressure of 20 MPa, firing temperature of 1080 °C, and holding time of 60 min. The corresponding compressive strength and water absorption were 34.94 MPa and 16.02%, which meets the Chinese sintered ordinary bricks standard (GB/T 5101-2017). [ABSTRACT FROM AUTHOR]

The resistance of nickel–titanium endodontic instruments against cyclic fatigue failure remains a significant concern in clinical settings. This study aimed to assess the cyclic fatigue strength of five nickel–titanium rotary systems, while correlating the results with the instruments' geometric and metallurgical characteristics. A total of 250 new instruments (sizes S1/A1, S2/A2, F1/B1, F2/B2, F3/B3) from ProTaper Gold, ProTaper Universal, Premium Taper Gold, Go-Taper Flex, and U-Files systems underwent mechanical testing. Prior to experimental procedures, all instruments were meticulously inspected to identify irregularities that could affect the investigation. Using a stereomicroscope, design characteristics such as the number of spirals, length, spirals per millimeter, and average helical angle of the active blade were determined. The surface finishing characteristics of the instruments were examined using a scanning electron microscope. Differential scanning calorimetry was employed to establish the instruments' phase transformation temperatures, while energy-dispersive X-ray spectroscopy was utilized to analyze the elemental composition of the alloy. The instruments were subjected to cyclic fatigue testing within a stainless steel non-tapered artificial canal featuring a 6 mm radius and 86 degrees of curvature. Appropriate statistical tests were applied to compare groups, considering a significance level of 0.05. The assessed design characteristics varied depending on the instrument type. The least irregular surface finishing was observed in U-Files and Premium Taper Gold files, while the most irregular surface was noted in Go-Taper Flex. All instruments exhibited near-equiatomic proportions of nickel and titanium elements, whereas ProTaper Universal and U-Files instruments demonstrated lower phase transformation temperatures compared to their counterparts. Larger-sized instruments, as well as ProTaper Universal and U-Files, tended to display lower cyclic fatigue strength results. Overall, the design, metallurgical, and cyclic fatigue outcomes varied among instruments and systems. Understanding these outcomes may assist clinicians in making more informed decisions regarding instrument selection. [ABSTRACT FROM AUTHOR]