1. A novel '3D + digital twin + 3D' upscaling strategy for predicting the detailed multi-physics distributions in a commercial-size proton exchange membrane fuel cell stack.
- Author
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Bai, Fan, Tang, Zhiyi, Yin, Ren-Jie, Quan, Hong-Bing, Chen, Lei, Dai, David, and Tao, Wen-Quan
- Subjects
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PROTON exchange membrane fuel cells , *DIGITAL twins , *PREDICTION models , *GEOTHERMAL resources , *WATER management - Abstract
With the rapid development of proton exchange membrane fuel cell (PEMFC) commercialization, a comprehensive knowledge of multi-physics fields in large-scale PEMFC stacks has become ever more critical. Although conventional three-dimensional computational fluid dynamic (CFD) models have achieved great success, the application in the commercial-size stack-scale simulation remains inapplicable due to enormous computational resource requirements. Herein, based on the latest 3D CFD model, multi-physics digital twin (DT) technology and 3D stack flow distribution prediction model, a novel multi-scale upscaling prediction model is proposed. The voltage, water and thermal management characteristics of a 164-cell PEMFC stack with an active electrode area of 292.5 cm2 are studied and analyzed in details. For the analysis of commercial-size PEMFC stacks, the most comprehensive multi-physics fields are covered in this paper to date. And the results suggest that by introducing the DT technology, the time requirement of the multi-physics field prediction for unit scale prediction can be reduced by hundreds of thousands of times with a maximum global relative deviation of 1% under 10 groups of random test conditions, giving a solution from the cell scale to stack scale performance prediction, design, heat and thermal management in the PEMFC research and application. • A novel 3D + Digital twin+3D upscaling strategy for PEMFC stack is proposed • The multi-physics fields in a commercial-size PEMFC stack are analyzed • The upscaling strategy can save plenty of computational resource [ABSTRACT FROM AUTHOR]
- Published
- 2024
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