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The rapid advancement of polymer composites, particularly those reinforced with hybrid kenaf, has positioned them as viable structural materials across diverse industries such as automotive, defense, aerospace, marine, construction, and naval. Despite their growing popularity, recent advances in kenaf yarn‐reinforced thermoplastic acrylonitrile butadiene styrene (ABS) composites for structural applications need more comprehensive coverage in the literature. This article addresses this gap by critically examining the influence of quasi‐isotropic stacking orientation on water absorption, flexural strength, and impact properties in kenaf yarn fiber‐reinforced ABS composites. Prepared using hand layup and compression molding techniques, the composites featured varying stacking orientations, including 0°/0°/0°/0°, 0°/90°/0°/90°, −45°/90°/0°/45°, 90°/−45°/0°/45°, 90°/0°/45°/−45°, and 0°/45°/−45°/90° for kenaf yarn reinforced ABS. The findings reveal that the 0°/45°/−45°/90° configuration offers the best overall mechanical properties and water penetration resistance among quasi‐isotropic stacking sequences, exhibiting low water uptake and higher tensile and flexural strengths of 35.3 and 85.4 MPa, respectively, compared to other sequences. This suggests that incorporating ±45° plies contributes to a balanced distribution of mechanical strength and modulus across different directions, making the 0°/45°/−45°/90° configuration ideal for high‐strength structural applications in kenaf yarn/ABS composites. Highlights: Fiber stacking orientation is the key factor affecting the mechanical performance of kenaf‐based composites.Using the hand layup technique, six stacking orientations (0°/0°/0°/0°, 0°/90°/0°/90°, −45°/90°/0°/45°, 90°/−45°/0°/45°, 90°/0°/45°/−45°, and 0°/45°/−45°/90°) were employed to create kenaf fiber‐reinforced ABS composites.A quasi‐isotropic sequence of 0°/45°/−45°/90° allows the least water penetration due to the strategic placement of ±45° plies in the middle layers of composites.0°/45°/−45°/90° configuration offers the best flexural and tensile properties due to better force distribution within the ±45° plies in the middle layers.Under surface morphological analysis, the optimal fiber stacking sequence contributes to fewer voids and fiber pull‐outs. [ABSTRACT FROM AUTHOR]

The increase of environmental awareness has led to interest in the use of materials with eco-friendly attributes. In this study, a sandwich composite was developed from polyester and kenaf fiber with various orientation arrangements. Polyester/kenaf sandwich composite was fabricated through the combination of a hand lay-up process and cold compression. The tensile, flexural, and Izod impact tests of the sandwich composites were evaluated by using a universal tensile tester and an impact tester. The thermal stability of polyester/kenaf sandwich composite and plywood were investigated by using a thermogravimetric analyser. Results showed that the polyester/kenaf sandwich composite with kenaf fiber in anisotropy orientation achieved the highest mechanical properties. The kenaf fiber in anisotropic orientation could absorb the impact energy and allow the sandwich composite to withstand greater impact forces compared to composite with fiber in perpendicular or isotropic orientations. The polyester/kenaf sandwich composite also showed higher thermal stability compared to a conventional plywood sheet. Thus, the fabrication of polyester/kenaf sandwich composite with kenaf fiber in an anisotropic orientation design has great potential to replace plywood sheets for beam construction applications. [ABSTRACT FROM AUTHOR]