Unveiling the physico‐mechanical properties of kenaf yarn fiber‐reinforced acrylonitrile butadiene styrene composites: Effect of quasi‐isotropic lay‐up sequences.

The rapid advancement of polymer composites, particularly those reinforced with hybrid kenaf, has positioned them as viable structural materials across diverse industries such as automotive, defense, aerospace, marine, construction, and naval. Despite their growing popularity, recent advances in kenaf yarn‐reinforced thermoplastic acrylonitrile butadiene styrene (ABS) composites for structural applications need more comprehensive coverage in the literature. This article addresses this gap by critically examining the influence of quasi‐isotropic stacking orientation on water absorption, flexural strength, and impact properties in kenaf yarn fiber‐reinforced ABS composites. Prepared using hand layup and compression molding techniques, the composites featured varying stacking orientations, including 0°/0°/0°/0°, 0°/90°/0°/90°, −45°/90°/0°/45°, 90°/−45°/0°/45°, 90°/0°/45°/−45°, and 0°/45°/−45°/90° for kenaf yarn reinforced ABS. The findings reveal that the 0°/45°/−45°/90° configuration offers the best overall mechanical properties and water penetration resistance among quasi‐isotropic stacking sequences, exhibiting low water uptake and higher tensile and flexural strengths of 35.3 and 85.4 MPa, respectively, compared to other sequences. This suggests that incorporating ±45° plies contributes to a balanced distribution of mechanical strength and modulus across different directions, making the 0°/45°/−45°/90° configuration ideal for high‐strength structural applications in kenaf yarn/ABS composites. Highlights: Fiber stacking orientation is the key factor affecting the mechanical performance of kenaf‐based composites.Using the hand layup technique, six stacking orientations (0°/0°/0°/0°, 0°/90°/0°/90°, −45°/90°/0°/45°, 90°/−45°/0°/45°, 90°/0°/45°/−45°, and 0°/45°/−45°/90°) were employed to create kenaf fiber‐reinforced ABS composites.A quasi‐isotropic sequence of 0°/45°/−45°/90° allows the least water penetration due to the strategic placement of ±45° plies in the middle layers of composites.0°/45°/−45°/90° configuration offers the best flexural and tensile properties due to better force distribution within the ±45° plies in the middle layers.Under surface morphological analysis, the optimal fiber stacking sequence contributes to fewer voids and fiber pull‐outs. [ABSTRACT FROM AUTHOR]