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This research focused on investigating the effects of Ti addition on the age hardening response of Al 7xxx alloy for Organic Rankine Cycle (ORC) turbine impeller application in power plant generators. Al-10Zn-6Mg wt. % alloys were produced by squeeze casting with 0.02, 0.05, and 0.25 wt. % Ti addition. As-cast samples were homogenized at 400 °C for 4 h. Solution treatment was conducted at 440 °C for 1 h, followed by quenching and ageing at 130 °C for 200 h. Age hardening result was observed using Rockwell B hardness measurement. Other characterizations included impact testing, STA, optical microscopy, and SEM-EDS. Results showed that the addition of Ti in all content variations increased the as-cast hardness due to the diminution of secondary dendrite arm spacing (SDAS) values of the alloy. Ageing at 130 °C strengthened the alloys, however the addition of Ti was not found to affect neither peak hardness nor impact values of the alloy. Identities of second phases formed during solidification were found to be T (Mg32(Al,Zn)49), β (Al8Mg5), and TiAl3, while precipitates produced during ageing were GP Zone, η′, and η (MgZn2).

In order to produce structural products, Al-Zn-Mg alloys undergo various forming processes. Problems that are usually found in the forming process include peripheral coarse grain (PCG) and hot tearing which decrease mechanical properties and corrosion resistance of the alloys. Addition of microalloying element such as chromium (Cr) is an alternative to overcome these problems. The presence of Cr in Al-Zn-Mg alloys supresses the grain growth by preventing excess recrystallization. In this research 0.9 wt. % Cr was added to Al-4.5Zn-1.5Mg alloy and the deformation behaviour as well as subsequent recrystallization was observed. The alloy was fabricated by squeeze casting followed by homogenization at 400 °C for 4 h. The samples were cold rolled for 5, 10, and 20 %. The 20 % deformed samples were then annealed at 300, 400, and 500 °C for 2 h. Material characterization consisted of microstructure analysis using optical microscope and Scanning Electron Microscope (SEM) – Energy Dispersive Spectroscopy (EDS), hardness testing using Micro Vicker methods. The results showed that the deformed grain ratio was 1.6, 2.84, and 2.99 in the 5, 10, and 20 % deformed samples, respectively. The elongated dendrites were effective to increase the hardness of the alloy. Recrystallization was not detected during annealing at 300 and 400 °C, but was observed at 500 °C. Whereas, for the samples without Cr addition, recrystallization occurred at 400 °C. It means that the addition of Cr increased the recrystallization temperature of the alloy. It occured because (Al, Zn)7Cr dispersoids with size less than 1 μm impeded the dislocation motion during annealing, so that recrystallization was retarded. On the other hand (Al, Zn)7Cr dispersoids with size more than 1 μm promoted the formation of new grains around them by Particle Stimulated Nucleation (PSN) mechanism. In this case, the fine (Al, Zn)7Cr dominated so that recrystallization was slower.