A variable damping vibration energy harvester based on Half-Wave flywheeling effect for freight railways

The vibrational energy, often considered a negative factor, is abundant in everyday life. Especially in railway systems, the negatively impacted track vibrations resulting from moving trains can be captured to provide a practical power supply solution for wireless sensor networks. This paper proposed a variable damping vibration energy harvester with a half-wave flywheel for a freight train-based railway. A double-sided rack as the input member converts the track vibration into the opposite rotation of the two pinions, which are then transmitted to the two parallel shafts respectively. According to the work characteristics of the one-way bearing, the upper and lower vibrations can be collected separately and output a one-way rotation to the generator module. The proposed harvester with a half-wave flywheel features a larger damping force for vibration reduction during the downward track vibration and a smaller damping force conducive to returning the track's original state during the upward track vibration. The experimental results achieve a maximum output power of 10.247 W and a maximum mechanical efficiency of 74.49%. Both simulations and experiments have verified that the proposed system with a half-wave flywheel can increase the damping force in the vibration reduction process and reduce the damping force in the reset process, which is characteristic of improving its power generation performance with a good vibration reduction effect. The VEH with the half-wave flywheel achieved an average power of 5.321 W at the train speed of 90 km/h under random vibration testing, which verifies the feasibility of self-powered wireless sensor networks in railway environments.