High-density ceramics obtained by andesite basalt sintering

In the present study, andesite basalt originated from the deposit site “Donje Jarinje”, Serbia, was examined as a potential raw material for high-density ceramics production. The production of high-density ceramics included dry milling, homogenization, cold isostatic pressing and sintering in the air. To determine the optimal processing parameters the sintering was conducted at 1040, 1050, 1060, 1070 and 1080°C, and afterwards the sintering duration was varied from 30 to 240min at the optimal sintering temperature of 1060°C. Characterization of the starting and sintered materials included the estimation of particle size distribution, density, hardness and fracture toughness complemented with X-ray diffraction, optical light microscopy, scanning electron microscopy and energy dispersive spectroscopy analysis. Phase transformations did not occur during processing in the investigated temperature range from 1040 to 1080°C. The obtained research results showed that 99.5% of relative density and the highest hardness and fracture toughness values of 6.7GPa and 2.2MPa•m1/2, respectively, were achieved for the andesite basalt sintered at 1060°C for 60min in the air. The results of the present study confirmed that the sintered andesite basalt can be used as a high-density ceramic material for various industrial applications.