Gas permeability of fiberboard mats as a function of density and fiber size

Gas permeability and structure of fiberboard mats are essential properties because of their impact on mat internal gas pressure, moisture content and temperature evolution during the hot-pressing process. The objectives of this work were to determine the effect of fiber size and mat density on the intrinsic gas permeability of the mat. For the study of these mat properties, panels with a homogeneous density profile through the thickness were manufactured at five density levels (200, 400, 600, 800 and 1000 kg m−3) for three different fiber sizes. Fiber refining was performed in a disk refiner at three plate spacings. Gas permeability was measured with an in-house built apparatus. The results showed that the fiber sizes studied had no significant effect on the intrinsic permeability. This was likely due to a more significant impact of the internal porous structure of the mat compared to fiber size. Besides, the intrinsic permeability decreased significantly when the panel density increased from 198 to 810 kg m−3. This suggests that the decrease of the intrinsic gas permeability during the last seconds of press closure plays an essential role in the bulk moisture mass transfer through the fiberboard mat.