Study of hydrogen storage and electrochemical properties of LANI5-based thin films and porous silicon thin films for mini-fuel cells and micro-batteries

Two thin film materials - intermetallic and porous silicon thin films, have been studied in this thesis. The first part focuses on the hydrogen storage and electrochemical properties of single layer LaNi5-based thin films fabricated by magnetron sputtering. The aim is to enhance their performance in mini hydrogen storage systems, and their application as electrodes in thin film Ni-MH micro-batteries. Such LaNi5-based thin films were fabricated by magnetron puttering. Using X-ray diffraction (XRD), these thin films revealed a crystalline structure with uniform chemical composition. Using AFM, SEM and TEM, they were found to have a unique microstructure: (1) Nanopores of approximately 15-40 nm which could possibly act as hydrogen reservoir (2) A dense, defect free cross sectional region which would ultimately improve the efficiency and lifetime of the thin film electrodes used in thin film battery.The hydrogen absorption/desorption behaviour of these thin films were determined by volumetric method. The maximum hydrogen content of the La-Ni-A1 film was found to be 1.45 wt% at 333 K which was very close to the theoretical capacity of 1.47 wt%; and higher than that of the La-Ni-AI powder materials (1.2 wt%). Electrochemical properties of the films were measured by simulated battery tests. When discharged at low current, the discharge capacity of the film was similar to that of powder materials - about 220 mAh/g for the first 30 cycles. When the thin film electrode was discharged at a high rate, 4C (current density of 100 mA/g), it could reach the maximum specific capacity of 200 mAh/g and maintained this capacity for 200 cycles; the value was not attainable for La-Ni-AI powder electrode. The presence of crack propagation in film during charge/discharge cycles would improve the electrochemical performance which was different to that of powder materials. Cyclic voltammetry reported that the efficiency of the film could maintain at 80% for the first 200 cycles and gradually