Rapid surface texturing to achieve robust superhydrophobicity, controllable droplet impact, and anti-frosting performances

Abstract Robust superhydrophobic surfaces with excellent capacities of repelling water and anti-frosting are of importance for many mechanical components. In this work, wear-resistant superhydrophobic surfaces were fabricated by curing a mixture of polyurethane acrylate (PUA) coating and 1H,1H,2H,2H-Perfluorodecyltrichlorosilane (HFTCS) on titanium alloy (TC4) surfaces decorated with micropillars pattern, thus, composite functional surfaces with PUA coating in the valleys around the micropillars pattern of TC4 were achieved. Apparent contact angle on fabricated surfaces could reach 167°. Influences of the geometric parameters of micropillars pattern on the apparent contact angle were investigated, and the corresponding wear-resistant property was compared. Droplet impact and anti-frosting performances on the prepared surfaces were highlighted. An optimized design of surface texture with robust superhydrophobicity, controllable droplet impact, and anti-frosting performances was proposed. This design principle is of promising prospects for fabricating superhydrophobic surfaces in traditional mechanical systems.