Optimization of Ni/ZnZr Catalyst for Enhanced Syngas Yield in Catalytic Pyrolysis of Rice Straw

To enhance the catalytic performance of nickel-based catalysts and improve their efficiency in biomass pyrolysis, a nickel-based catalyst supported on a ZnZr composite carrier was synthesized using the sol-gel method. The morphological changes of the catalyst before and after the reaction were observed using X-ray diffraction, scanning electron microscopy, nitrogen gas adsorption, temperature-programmed reduction, and other methods to analyze its catalytic performance. A series of experiments were conducted to explore the optimal conditions for the catalyst's gas production, including carrier material ratios, loading amounts, residence time, and reaction temperature. The bimetallic carrier of Zn and Zr provided a higher specific surface area, allowing the metallic nickel to enter its mesopores. The synergistic effect of the bimetallic system facilitated the catalytic activity of nickel, significantly enhancing gas production. The maximum CO and H2 production were achieved at Zn/Zr = 6/4. The catalyst achieved an optimal gas yield of 507 mL/g at a residence time of 20 min and a reaction temperature of 800 °C, demonstrating strong stability.