Effects of three different powder pre-processing and two-step sintering processes on the microstructure and mechanical properties of Cu–Sn–Ti porous matrix materials

It is difficulty to utilize the pore formation function of TiH2 in the copper-based matrices of diamond tools due to the mismatch between dehydrogenation temperature and densification temperature. In this study, Cu–Sn–Ti porous materials were prepared by innovative powder pre-processing and two-step sintering processes. The results showed that Cu–Sn–TiH2 powder with uniform composition, high alloying degree and high TiH2 retention rate were achieved by optimizing pre-processing parameters. During the subsequent sintering process, Sn and Ti elements were precipitated from the copper matrix, leading to the formation of Ti-rich phases at grain boundaries and pore walls. Simultaneously, pores with higher sphericity and uniform distribution were formed due to the thermal decomposition of TiH2. The porosity, average pore size, bending strength, and bending elastic modulus of Cu–Sn–Ti porous material were measured as 30.6%, 2.15 μm, 245 MPa, and 2.23 GPa, respectively. The comprehensive properties were better than the reported results.